WIKA DP-10 User Manual [en, de, es, fr]

Operating Instructions
Betriebsanleitung
Mode d'emploi
Manual de Instrucciones

Differential Pressure Transmitter, Model DP-10

Differenzdruck-Messumformer, Typ DP-10

Transmetteur de pression différentielle, Type DP-10

Transmisor de presión diferencial, Modelo DP-10

GB

D

F

E

Differential Pressure Transmitter, Model DP-10

Operating Instructions Model DP-10 Page 3 - 11

GB

Betriebsanleitung Typ DP-10 Seite 12 - 21

D

F

Mode d'emploi Type DP-10 Page 22 - 31

E

Manual de Instrucciones Modelo DP-10 Página 32 - 41

Information
This symbol provides you with information, notes and tips.

Warning!
This Symbol warns you against actions that can cause injury to
people or damage to the instrument.

2333401 07/2009 GB/D/F/E

2

Contents

Contents

1. Safety instructions 4

Measuring principle 4

2.

3. Mounting 5

3.1

Mounting instructions

3.2

Process connections

4. Dimensions in mm 6

5. Electrical connection 6

6. Calibration instructions 8

6.1

Zero point adjustment (Z)

6.2

Span adjustment (S)

6.3

Adjustment of the alarm contacts

7. Specifications 10

GB

5

5

8

8

8

8. EC-Declaration of Conformity 42

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WIKA Operating Instructions Differential Pressure Transmitter 3

1. Safety instructions / 2. Measuring principle

1. Safety instructions

GB

Please observe the following operating parameters

The relevant national safety provisions (e.g. VDE 0100) must be
observed when mounting, putting into commission and operat­ing this pressure transmitter. Severe injuries and/or damage
might occur as a result of non-compliance with the correspond­ing provisions. Only qualified personnel is authorised to work on
these instruments.

The pressure transmitter is exclusively suitable for dry, clean,



non-aggressive gases.

Do not blow into the process connections!



The measuring cell might be damaged by the respiratory
pressure.

Max. medium/ambient temperature: 10 ... 50 °C



It has to be made sure that during transportation both



process connections are open. Instruments with absolute
pressure measuring ranges must be transported in pressure
compensation cabins.

2. Measuring principle

The pressure mesurement is realised via a sensitive diaphragm or, in the case of
absolute pressure measuring ranges, a capsule which is adapted to the measuring
range. An inductive system generates a linear signal which changes in proportion to
the prevailing pressure.

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WIKA Operating Instructions Differential Pressure Transmitter

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3. Mounting

3. Mounting

The differential pressure transmitter is designed for wall-mounting. After unscrewing
the two screws at the case the black connection socket can be pulled off the case.
The socket has rated break points for the fastening screws.

3.1 Mounting instructions

The wall-mounting should be carried out in a vertical position, i.e. the process



connections facing down, because the instrument was adjusted in this position.
Thus a possible condensate penetration into the pressure line is avoided.

The mounting location should be free of shocks, vibrations and heat irradiation.



The instrument should not be mounted in the close environment of sources of



interference (e.g. transformers, motors, senders).

3.2 Process connections

GB

2 x hose connection 6.6 x 11 mm
for hoses with an inside diameter of 5 ... 6 mm.

Pressure is to be connected to the „+“ connection.



Vacuum is to be connected to the „-“ connection.



Instruments with absolute pressure measuring ranges have only



one process connection.

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WIKA Operating Instructions Differential Pressure Transmitter 5

4. Dimensions in mm / 5. Electrical connection

4. Dimensions in mm

GB

M12 x 1.5

Digital display

SW 10

5. Electrical connection

The cable is led through the M12 x 1.5 gland into the connection socket. In the
socket are screw terminals for the wiring (terminal area up to 1.5 mm²).

Power supply

Sink e.g. display

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5. Electrical connection

2-wire

3-wire

GB

4-wire (AC-Supply)

L1

N

Be cautious when connecting supply voltages.



Do not connect supply voltage to the output terminals



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WIKA Operating Instructions Differential Pressure Transmitter 7

6. Calibration instructions

6. Calibration instructions

GB

Please start the calibration only after a running-in period of approx.
30 - 60 minutes.

6.1 Zero point adjustment (Z)

For the zero point adjustment both process connections must be open. After pulling
off the rubber plugs at the instrument‘s front the output signal can be adjusted with
the zero potentiometer (Z).

For the adjustment of pressure transmitters with absolute pressure measuring range
the process connection is to be connected to a pressure generator and an absolute
pressure reference via a T-piece. Subsequently an absolute pressure is generated for
which the output signal shall be: 0 V / 0 mA or 4 mA. Now the output signal can be
adjusted with the zero potentiometer (Z).

6.2 Span adjustment (S)

For the span adjustment the nominal pressure must be connected via a T-piece from
the pressure generation to the pressure reference and the pressure channel.

The WIKA precision calibrator model CPC2000, which has a pressure generation
and a pressure reference, is excellently suitable for this task.
Pressure is to be connected to the “+” connection and vacuum to the “-” connec­tion. Now the output signal may be adjusted with the span potentiometer (S).

6.3 Adjustment of the alarm contacts

For the adjustment of the alarm contacts the reference pressure must be applied
at which the contact is supposed to close. This is accomplished with a pressure
generator which is connected to the pressure reference and the pressure channel via
a T-piece. Pressure is to be connected to the “+” connection and vacuum to the “-”
connection. The potentiometer of the switch point SP I or II must be adjusted until
the red LED above the respective potentiometer lights up, i.e. the switch value has
been reached and the contact closes.

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6. Calibration instructions

Then the pressure at which the contact is desired to break again must be applied.
Now the respective hysteresis potentiometer must be adjusted ( ) until the LED
goes out again. The switching hysteresis is adjustable within a range of 0 ... 15 %.

3. LCD (optional)

CE

4. Signal

5. Power Supply

6. Product No.

GB

1. Potentiometer for
switching hysteresis

2. Potentiometer for
switching points

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7. Alarm contacts
(optional)

8. Span potentiometer

9. Zero potentiometer

10. Process connection

WIKA Operating Instructions Differential Pressure Transmitter 9

7. Specifications

7. Specifications

GB

Specifications Model DP-10

Pressure ranges

Over pressure safety mbar 3 5 8 12.5 20 30 50 80 125

Pressure ranges

Over pressure safety mbar 200 300 500 800 1000 1000 1200 2000

Maximum static pressure mbar 1000 {2000}
Pressure reference

Pressure connection mm two hose connections Ø 6.6 x 11 for hoses with

Materials

Wetted parts Ms, CuBe, PU, Ni

Case bottom part: ABS, glass fibre reinforced, top part: ABS

Power supply U

Signal output and Maximum load R

Power consumption mA

Response time (10 ... 90 %) ms approx. 20 {attenuation on request}

Adjustability zero point / span ± 5 % of span
Accuracy ≤ 1.0 % of span (limit point calibration) {0.5 or 0.2 for pressure

Hysteresis ≤ 0.1 % d. Spanne
Repeatability ≤ 0.05 % of span
1-year stability ≤ 0.5 % of span (at reference conditions)

Permissible temperature of

Medium -10 ... +50 °C 14 ... 122 °F

Ambient -10 ... +50 °C {-10 ... +60 °C} 14 ... 122 °F (14 ... 140 °F)

Storage -10 ... +70 °C 14 ... 158 °F

Compensated temperature range +10 ... +50 °C 14 ... 122 °F

Temperature coefficients in compensated temp range:

Mean TC of zero ≤ 0.3 % of span/10K
Mean TC of range ≤ 0.3 % of span/10K

{ } Items in curved brackets are optional extras for additional price.

1) The measuring ranges 0 ... 0.1 mbar; 0 ... 0.25 mbar; 0 ... 0.4 mbar are available on request.
For these measuring ranges a larger measuring cell and consequently also a case with larger dimensions is required.

2) Only with 4 ... 20 mA 2-wire, other output signals on request.

1)

1)

mbar 0.6 1 1.6 2.5 4 6 10 16 25

mbar 40 60 100 160 250 400 600 1000

relative pressure, differential pressure, {absolute pressure2) from
500 mbar abs; special pressure range 800 ... 1200 mbar abs}

inside Ø 5 ... 6 {2 x clamping ring connection G ⅛, Ms}

DC V

B

19 ... 31 {12 ... 30 with signal output 4 ... 20 mA, 2-wire system}

AC V {24, 115 or 230 (respectively ± 10 %, 50 ... 60 Hz)}

A

0 ... 10 V, 3-wire system RA > 2,0 kOhm
{0 ... 5 V, 3-wire system} R
{0 (4)... 20 mA, 3-wire system} R
{4 ... 20 mA, 2-wire system} R
{other on request}

≤ 2,0 kOhm

A

≤ 500 Ohm

A

≤ (U

[V] – 12 V) / 0,02 mA

A

B

≤ 10; (3-/4-wire); (AC-/DC-supply)

range from 2.5 mbar}

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WIKA Operating Instructions Differential Pressure Transmitter

7. Specifications

Specifications Model DP-10

Shock resistance g 10

Suitable media clean, non-aggressive, dry gases

Sensor volume ml approx. 5 (approx. 7 for measuring ranges < 2.5 mbar)

Increase in volume ml approx. 1 at nominal pressure
CE-conformity Interference emission and immunity see EN 61 326 / A1;

{integrated indicator}

Digital LC display, 3 ½-digits; height of digits 10 mm, pick-up rate

Analogue analogue indicator 0 ... 100 %

{Alarm contacts} only with 3-wire systems

Number 1 or 2

Switching function standard setting 2 x max.

Adjustability 1 ... 100 % of span
Switching accuracy ≤ 1 % of span

Switching repeatability 0,2 % of span, typical

Switching hysteresis 0 ... 10 % of span, adjustable

Contacts 1 potential-free relay change-over contact per alarm contact

Contact rating AC 6 A, 230 V with ohmic load

{Root-evolved output signal}

Accuracy 1,0 % of span
Calculation the root is evolved according to the following equations:

Electrical connection via cable gland PG 7 and internal screw terminals in the

Ingress of protection IP54, per EN 60 529 / IEC 529

Weight kg approx. 0.6 {approx. 0.7 with power supply}

Dimensions mm see drawings

Mounting case for wall mounting

{ } Items in curved brackets are optional extras for additional price.

1) The measuring ranges 0 ... 0.1 mbar; 0 ... 0.25 mbar; 0 ... 0.4 mbar are available on request.
For these measuring ranges a larger measuring cell and consequently also a case with larger dimensions is required.

2) Only with 4 ... 20 mA 2-wire, other output signals on request.

declaration of conformity on request european guideline for
low voltages EN 610 10

3/sec.

UR = √ 10 x UL) UL = linear output 0 ... 10 V
IR = √ 20 x IL) IL = linear output 0 ... 20 mA

bottom part of the case, terminal champing diameter 1.5 mm²

GB

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WIKA Operating Instructions Differential Pressure Transmitter 11

D

Information
Dieses Zeichen gibt Ihnen Informationen, Hinweise oder Tipps.

Warnung!
Dieses Symbol warnt Sie vor Handlungen, die Schäden an
Personen oder am Gerät verursachen können.

WIKA Betriebsanleitung Differenzdruckmessumformer12

2333401 07/2009 GB/D/F/E

Inhalt

Inhalt

1. Sicherheitshinweise 14

Messprinzip 14

2.

3. Montage 15

D

3.1

Montagehinweise

3.2

Prozessanschlüsse

4. Abmessungen in mm 16

5. Elektrischer Anschluss 16

6. Kalibrieranleitung 18

6.1

Einstellung des Nullpunktes (Z)

6.2

Einstellung der Spanne (S)

6.3

Einstellung der Grenzkontakte

7. Technische Daten 20

8. EG-Konformitätserklärung 42

15

15

18

18

18

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WIKA Betriebsanleitung Differenzdruckmessumformer 13

1. Sicherheitshinweise / 2. Messprinzip

1. Sicherheitshinweise

Beachten Sie unbedingt bei Montage, Inbetriebnahme und

D

Bitte beachten Sie folgende Betriebsparameter

Betrieb dieses Druckmessumformers die entsprechenden natio­nalen Sicherheitsvorschriften
(z. B.: VDE 0100). Bei Nichtbeachten entsprechender
Vorschriften können schwere Körperverletzungen und/oder
Sachschäden auftreten.
Nur entsprechend qualifiziertes Personal darf an diesen Geräten
arbeiten.

Der Druckmessumformer ist ausschließlich für trockene,



saubere, nicht aggressive Gase geeignet.

Nicht in die Prozessanschlüsse blasen!



Die Messzelle kann durch den Lungendruck beschädigt
werden.

Max. Messstoff-/Umgebungstemperatur: 10 ... 50 °C



Beim Transport ist darauf zu achten, dass beide Prozessan-



schlüsse offen sind. Geräte mit Absolutdruck-Messbereichen
müssen bei Luftfracht in Kabinen mit Druckausgleich beför­dert werden.

2. Messprinzip

Die Druckmessung erfolgt über eine dem Messbereich angepasste, empfindliche
Plattenfeder, bzw. einer Kapselfeder bei Absolutdruck-Messbereichen. Ein induk­tives System erzeugt ein lineares Signal, das sich proportional zum anstehenden
Druck verändert.

WIKA Betriebsanleitung Differenzdruckmessumformer14

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