WIKA CTR3000 Operating Manual

Multi-functional precision thermometer, model CTR3000
GB
Multi-functional precision thermometer, model CTR3000
Operating instructions
14191761.01 03/2017 EN
GB
Multi-functional precision thermometer, model CTR3000
Page
1 - 67
Further languages can be found at www.wika.com.
© 2016 WIKA Alexander Wiegand SE & Co. KG All rights reserved. WIKA® is a registered trademark in various countries.
Prior to starting any work, read the operating instructions! Keep for later use!
2 WIKA Operating Instruction, model CTR3000
Contents
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1. General Information ............................................................................................................. 6
1.1 Software license agreement ............................................................................................. 6
2. Short overview ..................................................................................................................... 7
2.1 Overview ............................................................................................................................ 7
2.2 Description ........................................................................................................................ 7
2.3 Scope of delivery ............................................................................................................... 7
3. Safety .................................................................................................................................. 8
3.1 Explanation of symbols .................................................................................................... 8
3.2 Intended use ...................................................................................................................... 8
3.3 Improper use .................................................................................................................... 10
3.4 Responsibility of the operator ........................................................................................ 10
3.5 Personnel qualification ................................................................................................... 10
3.6 Personal protective equipment ...................................................................................... 11
3.7 Labelling, safety marks ................................................................................................... 11
4. Design and Function .......................................................................................................... 12
4.1 Overview .......................................................................................................................... 12
4.2 Principles of measurement ............................................................................................. 13
4.2.1 PRT measurement ............................................................................................................. 13
4.2.2 Thermocouple measurement ............................................................................................. 13
4.2.3 Thermocouple reference junction compensation ................................................................ 13
4.3 Front panel ....................................................................................................................... 14
4.3.1 Overview ........................................................................................................................... 14
4.3.2 Warm up time .................................................................................................................... 14
4.3.3 Main screen; Home ............................................................................................................ 15
4.3.4 Thermometer inputs ........................................................................................................... 16
4.3.4.1 Resistance thermometers ................................................................................. 16
4.3.4.2 Thermocouples ................................................................................................. 17
4.4 Application selection and parameter inputs ................................................................. 17
4.5 Rear panel ........................................................................................................................ 18
4.5.1 USB interface (standard).................................................................................................... 18
4.5.2 Ethernet interface .............................................................................................................. 18
4.5.3 RS232 Communication interface card ................................................................................ 18
4.5.4 Power input ........................................................................................................................ 18
4.5.5 Input channel expansion port (CTS Expansion, TC Expansion) .......................................... 19
4.5.6 Name plate ........................................................................................................................ 19
4.6 Applications and their functions .................................................................................... 20
WIKA Operating Instruction, model CTR3000 3
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4.6.1 Application <<Home>> ...................................................................................................... 20
4.6.1.1 Status bar ......................................................................................................... 21
4.6.1.2 Channel selection ............................................................................................. 21
4.6.1.3 Freeze function ................................................................................................. 22
4.6.1.4 Unit selection .................................................................................................... 22
4.6.1.5 2 current multiplier ........................................................................................... 23
4.6.1.6 Probe selection ................................................................................................. 23
4.6.1.7 Resolution “+/-“function ..................................................................................... 24
4.6.1.8 Peak “clear” function ......................................................................................... 24
4.6.1.9 Information bar .................................................................................................. 25
4.6.2 Application <<Settings>> ................................................................................................... 26
4.6.2.1 Language .......................................................................................................... 26
4.6.2.2 Backlight-Off ..................................................................................................... 26
4.6.2.3 Brightness ......................................................................................................... 27
4.6.2.4 Time and Date .................................................................................................. 27
4.6.2.5 Sound ............................................................................................................... 28
4.6.2.6 Data separator .................................................................................................. 28
4.6.2.7 Factory reset ..................................................................................................... 28
4.6.2.8 Display – Average value .................................................................................... 29
4.6.2.9 Probes – Standard probe settings ..................................................................... 29
4.6.2.10 Probes – Alarm for probes ................................................................................. 30
4.6.3 Application <<Probes>> .................................................................................................... 31
4.6.3.1 New probe <<Resistance thermometers>> ....................................................... 32
4.6.3.2 New probe <<thermocouples>> ........................................................................ 35
4.6.3.3 New probe <<thermistors>> .............................................................................. 38
4.6.3.4 Configure existing probes ................................................................................. 40
4.6.3.5 SMART probes ................................................................................................. 41
4.6.4 Application <<Scan>> ........................................................................................................ 42
4.6.4.1 Configuring a scan ............................................................................................ 42
4.6.4.2 View .................................................................................................................. 43
4.6.5 Application <<Logger>> ..................................................................................................... 46
4.6.5.1 General ............................................................................................................. 47
4.6.5.2 Log files ............................................................................................................ 48
4.6.6 Application <<Remote>> ................................................................................................... 50
4.6.7 Application <<Info>> .......................................................................................................... 51
4.6.8 Application <<Service>> .................................................................................................... 51
4.6.8.1 Firmware update ............................................................................................... 51
4.6.8.2 Program SMART probe ..................................................................................... 52
4.6.8.3 WIKA service level ............................................................................................ 52
4.7 Download function .......................................................................................................... 53
4.7.1 Log files ............................................................................................................................. 53
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4.7.2 Screenshot ........................................................................................................................ 54
4.7.3 Measured Probes .............................................................................................................. 54
4.7.4 SMART probes .................................................................................................................. 55
4.7.5 All probes .......................................................................................................................... 55
4.7.6 Instrument details .............................................................................................................. 56
4.8 Calibration services ........................................................................................................ 56
4.9 Remote operation ............................................................................................................ 56
5. Transport, packaging and storage ...................................................................................... 57
5.1 Transport ......................................................................................................................... 57
5.2 Packaging and storage ................................................................................................... 57
6. Commissioning, operation ................................................................................................. 58
7. Faults................................................................................................................................. 59
8. Maintenance, cleaning and servicing ................................................................................. 60
8.1 Maintenance .................................................................................................................... 60
8.2 Cleaning ........................................................................................................................... 60
8.3 Recalibration ................................................................................................................... 60
9. Dismounting, return and disposal ....................................................................................... 61
9.1 Dismounting .................................................................................................................... 61
9.2 Return ............................................................................................................................... 61
9.3 Disposal ........................................................................................................................... 62
10. Specifications .................................................................................................................... 63
11. Technical information ......................................................................................................... 64
11.1 Measurement uncertainty and traceability .................................................................... 64
11.2 International temperature scale ..................................................................................... 64
11.3 Measurement ................................................................................................................... 65
11.3.1 Thermocouple ................................................................................................................... 65
11.3.1.1 Introduction ....................................................................................................... 65
11.3.1.2 Connection ....................................................................................................... 66
11.3.2 Resistance thermometer .................................................................................................... 66
11.3.2.1 Linearization functions for resistance thermometers .......................................... 66
Declarations of conformity can be found online at www.wika.com.
WIKA Operating Instruction, model CTR3000 5

1. General Information

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(S)PRT/RTD
Resistance thermometer
TC
Thermocouple
1. General Information
The instrument described in the operating instructions has been designed and manufactured
using state-of-the-art technology. All components are subject to stringent quality and environmental criteria during production. Our management systems are certified to ISO 9001 and ISO 14001.
These operating instructions contain important information on handling the multi-functional
precision thermometer CTR3000. Working safely requires that all safety instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and general safety regulations for
the range of use of the multi-functional precision thermometer CTR3000.
The operating instructions are part of the instrument and must be kept in the immediate
vicinity of the multi-functional precision thermometer CTR3000 and readily accessible to skilled personnel at any time.
Skilled personnel must have carefully read and understood the operating instructions, prior
to beginning any work.
The general terms and conditions, contained in the sales documentation, shall apply.
Subject to technical modifications.
Factory calibrations/DKD/DAkkS calibrations are carried out in accordance with international
standards.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 60.15
- Application consultant: Tel.: +49 9372 132-0 Fax: +49 9372 132-406 info@wika.de
Abbreviations, definitions

1.1 Software license agreement

The software included in this product contains copyrighted software that is licensed under the GPL/LGPL. A copy of the license texts can be found at the end of this document. You may obtain the complete Corresponding Source code from us for a period of three years after our last shipment of this product and/or spare parts therefor, which will be no earlier than 01/01/2030, for a fee of 10€. Please write an e-mail to CTServiceteam@wika.com
and write „Corresponding Source for
CTR3000“ in the subject line. This offer is valid to anyone in receipt of this information.
WARNING! Installing modified versions of open source software components on the product will result in the loss of warranty. Also support service and software updates will be refused. Make sure to follow the safety precautions in the user manual. Improper access to the instrument is likely to result in its damaging.
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2. Short overview

2.1 Overview

Input for resistance thermometers or thermistors (5-DIN plug) Input for thermocouples (standard miniature plug) User interface, touchscreen Front end USB: Upload and download function Power on/off

2.2 Description

The model CTR3000 precision thermometer provides a complete measurement and control interface for users wishing to make high-accuracy temperature measurements or calibrate thermometers. It supports a wide range of thermometer types including 25 Ω SPRTs, 100 Ω PRTs, thermistors and thermocouples. The CTR3000 is a high-accuracy instrument designed for laboratory and industrial temperature measurement and calibration applications.

2.3 Scope of delivery

■ Model CTR3000 multi-functional precision thermometer incl. power cord
■ Choice of model CTP5000/CTP9000 temperature probes, when ordered
WIKA Operating Instruction, model CTR3000 7

3. Safety

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3. Safety

3.1 Explanation of symbols

DANGER!
... indicates a directly dangerous situation resulting in serious injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or damage to property or the environment, if not avoided.
DANGER!
... identifies hazards caused by electrical power. Should the safety instructions not be
observed, there is a risk of serious or fatal injury.
Information
... points out useful tips, recommendations and information for efficient and trouble -free operation.

3.2 Intended use

Application The model CTR3000 precision thermometer provides a complete measurement and control interface for users wishing to make high-accuracy temperature measurements or calibrate
thermometers. It supports a wide range of thermometer types including 25 Ω SPRTs, 100 Ω PRTs,
thermistors and thermocouples. The CTR3000 is a high-accuracy instrument designed for laboratory and industrial temperature measurement and calibration applications intended to be used in a basic electromagnetic environment.
Functionality The instrument will operate with all 3- and 4-wire (S)PRTs (25 Ω, 100 Ω) platinum resistance thermometers as well as most standard international thermocouple types and NTC thermistors. The
following temperature measurement units are selectable: °C, °F, K. Base measuring units mV and Ω
are also displayed. The temperature values will be calculated through common conversion of the base measurement.
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Due to the wide range of this instrument it makes individual instruments needless and makes the calibration cost-effective.
Features included:
Dual capability for both thermocouple and resistance thermometer measurements
■ Input channels can be expanded up to 44
■ Large graphic touchscreen for temperature measurement values as well as configuration settings
and statistical results
■ Logger and log-data transfer to USB stick or communication interface
Scan function with a live screen and graph
Communication interfaces available for automated monitoring and calibration applications
This instrument is not permitted to be used in hazardous areas!
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The technical specifications contained in these operating instructions must be observed. Improper handling or operation of the instrument outside of its technical specifications requires the instrument to be taken out of service immediately and inspected by an authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from humidity, impacts, strong magnetic fields, static electricity and extreme temperatures, do not insert any objects into the instrument or its openings). Plugs and sockets must be protected from contamination.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
For indoor use only
Use only the delivered power supply STONTRONICS 3A-182WP06 Input of external Power supply: 100/240 V~, 50-60 Hz, 0.6 A
Don't connect lines within a building which are longer than 30 m, or leave the building (including lines of outdoor installations).
WIKA Operating Instruction, model CTR3000 9
3. Safety
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3.3 Improper use

WARNING! Injuries through improper use
Improper use of the instrument can lead to hazardous situations and injuries.
Refrain from unauthorised modifications to the instrument.
Do not use the instrument within hazardous areas.
Do not use the instrument with abrasive or viscous media.
Any use beyond or different to the intended use is considered as improper use.

3.4 Responsibility of the operator

The CTR3000 multifunctional precision thermometer is a high accuracy instrument designed for laboratory and industrial temperature measurement and calibration applications. The operator is therefore responsible for legal obligations regarding safety at work. The safety instructions within these operating instructions, as well as the safety, accident prevention and environmental protection regulations for the application area must be maintained.
The operator is obliged to maintain the product label in a legible condition.
To ensure safe working on the instrument, the operating company must ensure
that the operating personnel are regularly instructed in all topics regarding work safety, first aid and environmental protection and know the operating instructions and in particular, the safety instructions contained therein.
that the instrument is suitable for the particular application in accordance with its intended use.
that personal protective equipment is available.

3.5 Personnel qualification

WARNING! Risk of injury should qualification be insufficient
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualifications described below.
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Skilled personnel
Skilled personnel, authorised by the operator, are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specific regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.

3.6 Personal protective equipment

The personal protective equipment is designed to protect the skilled personnel from hazards that could impair their safety or health during work. When carrying out the various tasks on and with the instrument, the skilled personnel must wear personal protective equipment.
Follow the instructions displayed in the work area regarding personal protective equipment!

3.7 Labelling, safety marks

Product label
Symbols
Before mounting and commissioning the instrument, ensure you read the operating instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
This marking on the instruments indicates that they must not be disposed of in domestic waste. The disposal is carried out by return to the manufacturer or by the corresponding municipal authorities (see EU directive 2012/19/EU).
WIKA Operating Instruction, model CTR3000 11

4. Design and Function

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4. Design and Function

4.1 Overview

The CTR3000 is a high accuracy instrument designed for laboratory and industrial temperature measurement and calibration applications. Features include:
unique dual capability for both thermocouple and resistance thermometer
measurements;
number of input channel can be expanded from four to forty-four channels;
large graphic touchscreen for temperature measurement values as well as
configuration settings and statistical results;
advanced functions include differential measurement, programmable scanning
routines, programmable timer, data logging, statistical reporting;
USB and Ethernet (RS232 as an option) communication interfaces available for
automated monitoring and calibration applications;
The CTR3000 will operate with all 3 and 4-wire Pt100 (100 Ohm) platinum resistance thermometers as well as most standard international thermocouple types. Temperature measurement units are selectable by front panel operation; °C, °F, K. Base measurement units mV,are also displayed. Resistance accuracy is better than ±2m equivalent to temperature measurement precision of ±5mK for Pt100 thermometers.
Standard miniature sockets allow convenient connection for thermocouple inputs. Connection sockets incorporate integral temperature compensation sensors making high accuracy thermocouple measurement possible without the use of an external reference junction.
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4.2 Principles of measurement

4.2.1 PRT measurement

The CTR3000 measures the voltage (Vt) developed across the unknown sensor resistance (Rt) and the voltage (Vs) across a stable internal reference resistance (Rs) connected in series and passing the same current. The voltages are in proportion to the resistances so the thermometer resistance is derived from: Rt = Rs x Vt / Vs This technique achieves immunity from slow moving time and temperature drift in the electronics as it is not affected by voltage measurement gain variations or current source fluctuations. In the same way that AC resistance measurement eliminates thermal EMFs, switched DC achieves a similar advantage. Switched DC works by reversing the current flow on alternate measurement cycles and taking the average value, thereby cancelling any thermal EMF offsets from the measurement. For PRTs, the relationship between resistance and temperature varies slightly from one PRT to another. Therefore, no matter how accurately the CTR3000 measures the PRT resistance, if the relationship between resistance and temperature for a particular PRT is not known, accurate temperature measurement is not possible. The CTR3000 uses PRT calibration data to overcome this problem and calculates temperature from temperature conversion functions stored in internal memory. This method enables the CTR3000 accurately to convert resistance to temperature, uniquely for each PRT used. It is very important therefore that a PRT is used on the correct and properly configured input channel.

4.2.2 Thermocouple measurement

As well as the PRT resistance measurement facility the CTR3000 also functions as a precision millivolt-meter. Designed for high accuracy measurement over the EMF voltage range of all standard base and precious metal thermocouples, the CTR3000 achieves a basic voltage accuracy of better than ±0,004 % + 2 μV over the full measurement range. Thermocouple EMFs are converted to temperature using the EN60584 linearization functions. The voltage input connection is specially designed to minimise the thermal gradient between the terminals. This is particularly important when the internal reference junction compensation is used, as any temperature difference at the connection junction will influence the measurement result.

4.2.3 Thermocouple reference junction compensation

The electrical connection between the thermocouple element and the CTR3000 input connector is often referred to as the internal reference junction. All standard thermocouple reference functions are defined relative to 0°C. To eliminate the physical need to reproduce this temperature inside the CTR3000, the actual connection temperature is accurately measured with an internal PRT. This temperature is converted to an equivalent EMF and added to the actual thermocouple voltage measurement, thereby correcting for the connection temperature. For high precision thermocouple measurement applications, i.e. calibration, an external reference junction may be used. Using an external reference junction eliminates the uncertainties associated with reference junction compensation.
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4.3 Front panel

4.3.1 Overview

Input for resistance thermometers or thermistors (5-DIN plug) Input for thermocouples (standard miniature plug) User interface, touchscreen Front end USB: Upload and download function Power on/off

4.3.2 Warm up time

It is recommended that the CTR3000 be warmed up before use to stabilize the environmentally controlled components. This will ensure the best performance to the specifications. We recommend
1
a warm up time of 1 hour for full accuracy specifications.
1
The internal cold junction compensation needs up to 2 hours for performing best.
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4.3.3 Main screen; Home

1 Home application 2 General settings 3 Probe settings 4 Scan settings 5 Logger settings 6 Remote settings 7 Info display 8 Service settings 9 Unit; shortcut 10 Plus decimal place 11 Clear the peak values (min, max
measured since starting the instrument)
12 Selected probe (standard or custom);
shortcut
* Selecting √2 current multiplier This option increases current through the probes by √2 (double-power), to determine any probe self­heating. The best method of using this option is first to let the sensor reach a steady temperature and note the value. It may take some time to stabilise. Note the value down.
13 Freeze the display; function key 14 Root 2 for sensor current PRT;
function key*
15 Current displaying of average, stability
and number of measurements 16 Peak displaying 17 Minus decimal place 18 Measured value in the base unit
according to probe, e.g. for Pt100
and mV for TC (displays °C, if the base
unit is selected using button 9) 19 Current measured value** 20 Selected channel; shortcut
21 Current application name
Press the probe will increase the heating effect on the probe, and the value displayed will represent the temperature due to the increased current. When the reading has stabilised, note the temperature and calculate the temperature change.
** The selected input channel is interrogated before each measurement cycle, and when enabled, SMART probes are identified by ‘SMART´ appearing as (S) beside the field 14. Open circuit thermometer input channels will display nothing, the symbol “OL” displays that the measurement value is out of range.
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4.3.4 Thermometer inputs

4.3.4.1 Resistance thermometers
The CTR3000 has two resistance thermometer and two thermocouple input channels, the input sockets are located on the instruments front panel. PRTs are connected via the 5 pin DIN sockets. You may connect 2, 3, or 4 wire PRTs as shown below. Un-terminated platinum resistance thermometers may be connected through an optional adapter box which is available as an accessory, (CTA5000-ADAP5-Z).
Options - with DIN plug or SMART plug
With the SMART connector on the probes, storing the data is needed only once - in the connector! The calibration data stays with the probe - permanently. It can even be used on another instrument without any further action.
The SMART connector saves time and reduces error. If there are existing calibrated or uncalibrated probes, no problem, CTR3000 automatically registers if a probe is SMART or normal.
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Application title  Input title
4.3.4.2 Thermocouples
Thermocouples may be directly connected to the CTR3000 at the standard miniature sockets. These sockets are within a temperature compensated isothermal block which eliminates the need for an external ice point reference junction. However, the CTR3000 may also be used with an external ice point reference for high precision measurement and calibration work.

4.4 Application selection and parameter inputs

The application selection area on the right side of the screen is the area where settings, probes, logger, service and other apps can be chosen. As each App is chosen, related application parameters will appear on the left of the screen along with the name of the application, and a reduced size icon in the top title section. When a parameter is chosen, related selections, sliding scales or a data entry key pad will appear in the input area on the right where the application
selection buttons were previously displayed. An example of each type of input is shown below. To
return to the App selection menu, simply press the Menu button below the input area.
Parameter inputs: Related selections Data entry key pad Sliding scales
The selection will be presented on the right Confirm the values with side of the function key for the input. Min/max values will be indicated below the blue screen also QWERTZ keyboard available
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4.5 Rear panel

4.5.1 USB interface (standard)

The USB connector is fitted as standard. Communication requires the installation of the USB driver on a PC. The instrument can be controlled through simple SCIPI commands and can transmit SCIPI result­data, which may be recorded using a simple terminal program. Please refer to section 4.6.6 Application <<Remote>> for further details.

4.5.2 Ethernet interface

The Ethernet function allows the user to set the following by inputting a numeric value in each separate field:
IP Netmask Gateway Port DHCP settings
Set the Ethernet communication parameters as described in Section 4.6.6 Application
<<Remote>>.

4.5.3 RS232 Communication interface card

Optional RS232 communication interface card slot. A blanking plate is fitted if there is no communication interface card. The CTR3000 may (optionally) be fitted with one of these interfaces. Operation is similar for all communication interfaces. Please refer to section 4.6.6 Application <<Remote>> for further details.

4.5.4 Power input

Use only the delivered power cable!
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4.5.5 Input channel expansion port (CTS Expansion, TC Expansion)

Optional input channel expansion ports. An expansion port connector is provided on the rear panel. The CTS expansion connector enables up to four CTS5000 switchboxes to be used to expand the number of input connections to provide up to 64 additional channels. The universal switchbox CTS3000 will follow.

4.5.6 Name plate

Please see all details in chapter 3.7 Labelling, safety marks.
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4.6 Applications and their functions

4.6.1 Application <<Home>>

The Home App is the normal operation screen. This application is different from the others in that it is not use to setup the configuration but is used to monitor the temperature measurement values applied to this device.
1 Home application 2 General settings 3 Probe settings 4 Scan settings 5 Logger settings 6 Remote settings 7 Info display 8 Service settings 9 Unit; shortcut 10 Plus decimal place 11 Clear the peak values (min, max
measured since starting the instrument)
12 Selected probe (standard or custom);
shortcut
13 Freeze the display; function key 14 Root 2 for sensor current PRT;
function key* 15 Current displaying of average, stability
and number of measurements 16 Peak displaying 17 Minus decimal place 18 Measured value in the base unit
according to probe, e.g. for Pt100
and mV for TC (displays °C, if the base
unit is selected using button 9) 19 Current measured value** 20 Selected channel; shortcut
22 Current application name
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4.6.1.1 Status bar
The status bar at the top end of the screen gives a description of the actual operating mode of the device.
Log = Logger is active SCAN = Scan is running REM = Interface is active
4.6.1.2 Channel selection
By pressing function key 20 (refer to section 4.3.3 Main screen; Home) the menu for the channel selection opens on the right side. Back via the menu button on the bottom line.
1 = PRT 1 2 = PRT 2 3 = TC 3 4 = TC 4
The selected channel will be indicated in the function key 20 like Chan “#selection#”.
Mathematical functions The CTR3000 can display several mathematical functions between two different channels (X, Y). The unit can be selected after the selection of the channel via function key 9 (refer to section 4.3.3 Main screen; Home). If the units for these two channels do not match (like PRT and TC), the value will be displayed in a temperature unit like °C, °F, or K.
- Input necessary for X and Y
- If you click on “X=” or “Y=”then a list of available channels opens on the right side
o Only numbers for channels selectable, which are connected o If an invalid number is selected, an information dialog appears.
SMART probes take time to read their stored information. The SMART probe ’read on channel change’ is disabled once a difference mode is selected. To change probes, select a single channel before reselecting a difference mode with SMART probes.
WIKA Operating Instruction, model CTR3000 21
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