WIKA 432.55 User Manual [en, de, es, fr]

Operating instructions Betriebsanleitung Mode d'emploi Manual de instrucciones

Pressure gauge for sanitary applications, model 432.55

Druckmessgerät für die sterile Verfahrenstechnik, Typ 432.55

Manomètre pour applications sanitaires, type 432.55

Manómetro para procesos estériles, modelo 432.55

Flush diaphragm pressure gauge, model 432.55

Operating instructions, model 432.55 Page 3 - 12

Betriebsanleitung, Typ 432.55 Seite 13 - 22

Mode d'emploi, type 432.55 Page 23 - 32

Manual de instrucciones, modelo

© 2012 WIKA Alexander Wiegand SE & Co. KG All rights reserved. / Alle Rechte vorbehalten. WIKA® is a registered trademark in various countries. WIKA® ist eine geschützte Marke in verschiedenen Ländern.

Prior to starting any work, read the operating instructions! Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!

Lire le mode d'emploi avant de commencer toute opération ! A conserver pour une utilisation ultérieure !

¡Leer el manual de instrucciones antes de comenzar cualquier trabajo! ¡Guardar el manual para una eventual consulta!

WIKA operating instructions pressure gauge, model 432.55

432.55 Página 33

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Contents

1. General information 4

2. Safety 6

3. Specications 7

4. Design and function 8

5. Transport, packaging and storage 9

6. Commissioning, operation 9

7. Maintenance and cleaning 11

8. Faults 11

9. Dismounting and disposal 12

Appendix: Certicate 3-A

Certicate of compliance EHEDG

43 44

14055446.01 12/2012 GB/D/F/E

WIKA operating instructions pressure gauge, model 432.55 3

1. General information

 The pressure gauge described in the operating instructions has

been designed and manufactured using state-of-the-art technology. All components are subject to stringent quality and environmental

criteria during production. Our management systems are certied to

ISO 9001 and ISO 14001.

 These operating instructions contain important information on

handling the instrument. Working safely requires that all safety instructions and work instructions are observed.

 Observe the relevant local accident prevention regulations and

general safety regulations for the instrument's range of use.

 The operating instructions are part of the product and must be kept

in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.

 Skilled personnel must have carefully read and understood the

operating instructions prior to beginning any work.

 The manufacturer's liability is void in the case of any damage

caused by using the product contrary to its intended use, non-compliance with these operating instructions, assignment

of insuciently qualied skilled personnel or unauthorised modications to the instrument.

 The general terms and conditions contained in the sales

documentation shall apply.

Notes in accordance with pressure equipment directive 97/23/EC

 The pressure gauges are pressure accessories in accordance with

article 1, paragraph 2.1.4

4 WIKA operating instructions pressure gauge, model 432.55

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1. General information

Applied standards

EN 837-2 Selection and installation recommendations for pressure

EN 837-3 Diaphragm and capsule pressure gauges, dimensions,

 Subject to technical modications.

 Further information:

- Internet address: www.wika.de / www.wika.com

- Relevant data sheet: PM 04.09

- Application consultant:

Explanation of symbols

gauges

metrology, requirements and testing

Tel.: (+49) 9372/132-0 Fax: (+49) 9372/132-406 E-mail: info@wika.de

WARNING!

... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light injuries or damage to the equipment or the environment, if not avoided.

Information

... points out useful tips, recommendations and informa-

tion for ecient and trouble-free operation.

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WIKA operating instructions pressure gauge, model 432.55 5

2. Safety

2.1 Intended use

The model 432.55 pressure gauge is used for measuring pressure particularly in sanitary applications.

The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.

The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.

2.2 Personnel qualication

WARNING!

Before installation, commissioning and operation, ensure that the appropriate pressure gauge has been selected in terms of measuring range, design and suitable wetted

material (corrosion) for the specic measuring conditions.

In order to guarantee the measuring accuracy and

long-term stability specied, the corresponding load

limits must be observed.

Non-observance can result in serious injury and/or damage to the equipment.

Further important safety instructions can be found in the individual chapters of these operating instructions.

WARNING!

Risk of injury should qualication be insucient!

Improper handling can result in considerable injury and damage to equipment.

6 WIKA operating instructions pressure gauge, model 432.55

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2. Safety / 3. Specications

 The activities described in these operating

instructions may only be carried out by skilled

personnel who have the qualications described

below.

Skilled personnel

Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specic regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.

2.3 Special hazards

WARNING!

For hazardous media such as acids, bases, ammable or toxic gases or liquids, in addition to all standard regulations, the appropriate existing codes or regulations must also be followed.

WARNING!

Residual media in dismounted instruments can result in a risk to persons, the environment and equipment. Take

sucient precautionary measures.

3. Specications

Pressure limitation

Steady: Full scale value Fluctuating: 0.9 x full scale value Short time: 1.5 x full scale value

Permissible temperature

Ambient: -20 ... +60 °C Medium: +150 °C maximum

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WIKA operating instructions pressure gauge, model 432.55 7

3. Specications / 4. Design and function

Temperature eect

When the temperature of the measuring system deviates from the reference temperature (+20 °C): max. ±0.8 %/10 K of full scale value

Ingress protection

IP 54 per EN 60529 / IEC 529

For further specications see WIKA data sheet PM 04.09 and the

order documentation.

4. Design and function

4.1 Description

The model 432.55 pressure gauge is designed especially for the requirements of the food and beverage, pharmaceutical and biotechnology industries. The pressure gauge is particularly suitable for the special conditions of CIP/SIP cleaning processes, e.g. thanks to chemical stability towards

cleaning liquids and high temperatures. The ush metal diaphragm

element is directly welded to the process connection. This guarantees a crevice-free connection of process connection and diaphragm element; additional internal sealings are not required.

4.2 Scope of delivery

Cross-check scope of delivery with delivery note.

8 WIKA operating instructions pressure gauge, model 432.55

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5. Transport, packaging ... / 6. Commissioning ...

5. Transport, packaging and storage

5.1 Transport

Check the pressure gauge for any damage that may have been caused by transport. Obvious damage must be reported immediately.

5.2 Packaging

Do not remove packaging until just before mounting. Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site).

5.3 Storage

Permissible conditions at the place of storage:

 Storage temperature: -20 ... +70 °C

Protect the pressure gauge from dust.

6. Commissioning, operation

 The pressure gauge should be kept in its packing until installation.

The gauge should be protected from external damage during storage.

 On removal from the packaging, and during mounting, particular

care must be taken to avoid damage and any mechanical deformation to the diaphragm.

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WIKA operating instructions pressure gauge, model 432.55 9

6. Commissioning, operation

Installation

 Do not damage the diaphragm; scratches on the diaphragm (e.g.

from sharp-edged objects) are the main causes of corrosion.

 For sealing, choose appropriate seals.

 For ange mounting, only use sealings with a suciently large inner

diameter and centre them; contact with the diaphragm leads to measuring errors.

 When using soft or PTFE sealings, observe the instructions of the

sealing manufacturer, particularly with regard to tightening torque and load cycles.

 For installation, in accordance with the tting and ange standards

the appropriate fastenings, such as screws and nuts, must be used.

Permissible ambient and operating temperatures

When mounting the pressure gauge it must be ensured that, taking

into consideration the inuence of convection and heat radiation,

no deviation above or below the permissible ambient and medium

temperatures can occur. The inuence of temperature on the indication

accuracy must be observed.

 In order to avoid any additional heating, the instruments must not be

exposed to direct solar irradiation while in operation!

Permissible vibration load at the installation site

 The instruments should always be installed in locations free from

vibration.

Commissioning

During the commissioning process pressure surges must be avoided at all costs.

10 WIKA operating instructions pressure gauge, model 432.55

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7. Maintenance and cleaning / 8. Faults

7. Maintenance and cleaning

7.1 Maintenance

 The instruments are maintenance-free.

 The indicator should be checked once or twice every year. For this

the instrument must be disconnected from the process to check with a pressure testing device.

 Repairs must only be carried out by the manufacturer or appropri-

ately qualied skilled personnel.

7.2 Cleaning

Suitable for 'in place' SIP and CIP cleaning processes, if appropriate

media are used and the permissible specications are complied with.

When cleaning from outside ("wash down"), observe the permissible temperature and ingress protection.

CAUTION!

 Wash or clean the dismounted instrument before

returning it, in order to protect personnel and the environment from exposure to residual media.

8. Faults

Following any failure or shut-down of the plant all instruments should be checked and, if necessary, replaced before recommissioning the plant.

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WIKA operating instructions pressure gauge, model 432.55 11

9. Dismounting and disposal

9.1 Dismounting

Only disconnect the pressure gauge once the system has been depressurised!

9.2 Disposal

Incorrect disposal can put the environment at risk.

Dispose of instrument components and packaging materials in an environmentally compatible way and in accordance with the country-

specic waste disposal regulations.

WARNING!

Residual media in dismounted pressure gauges can result in a risk to persons, the environment and equip-

ment. Take sucient precautionary measures.

12 WIKA operating instructions pressure gauge, model 432.55

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Inhalt

1. Allgemeines 14

2. Sicherheit 16

3. Technische Daten 17

4. Aufbau und Funktion 18

5. Transport, Verpackung und Lagerung 19

6. Inbetriebnahme, Betrieb 19

7. Wartung und Reinigung 21

8. Störungen 21

9. Demontage und Entsorgung 22

Anlage: Certicate 3-A

Certicate of compliance EHEDG

43 44

14055446.01 12/2012 GB/D/F/E

WIKA Betriebsanleitung Druckmessgerät, Typ 432.55 13

1. Allgemeines

 Das in der Betriebsanleitung beschriebene Druckmessgerät wird

nach dem aktuellen Stand der Technik konstruiert und gefertigt. Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und Umweltkriterien. Unsere Managementsysteme sind

nach ISO 9001 und ISO 14001 zertiziert.

 Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang

mit dem Gerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller angegebenen Sicherheitshinweise und Handlungsanweisungen.

 Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfall-

verhütungsvorschriften und allgemeinen Sicherheitsbestimmungen einhalten.

 Die Betriebsanleitung ist Produktbestandteil und muss in

unmittelbarer Nähe des Gerätes für das Fachpersonal jederzeit zugänglich aufbewahrt werden.

 Das Fachpersonal muss die Betriebsanleitung vor Beginn aller

Arbeiten sorgfältig durchgelesen und verstanden haben.

 Die Haftung des Herstellers erlischt bei Schäden durch

bestimmungswidrige Verwendung, Nichtbeachten dieser

Betriebsanleitung, Einsatz ungenügend qualizierten

Fachpersonals sowie eigenmächtiger Veränderung am Gerät.

 Es gelten die allgemeinen Geschäftsbedingungen in den

Verkaufsunterlagen.

Hinweise gemäß Druckgeräterichtlinie 97/23/EC

 Die Druckmessgeräte sind "druckhaltende Ausrüstungsteile"

gemäß Artikel 1, Absatz 2.1.4

14 WIKA Betriebsanleitung Druckmessgerät, Typ 432.55

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1. Allgemeines

Angewandte Normen

EN 837-2 Druckmessgeräte, Auswahl und Einbauempfehlungen

EN 837-3 Druckmessgeräte mit Platten- und Kapselfedern, Maße,

 Technische Änderungen vorbehalten.

 Weitere Informationen:

- Internet-Adresse: www.wika.de / www.wika.com

- zugehöriges Datenblatt: PM 04.09

- Anwendungsberater:

Symbolerklärung

Messtechnik, Anforderungen und Prüfung

Tel.: (+49) 9372/132-0 Fax: (+49) 9372/132-406 E-Mail: info@wika.de

WARNUNG!

… weist auf eine möglicherweise gefährliche Situation hin, die zum Tod oder zu schweren Verletzungen führen kann, wenn sie nicht gemieden wird.

VORSICHT!

… weist auf eine möglicherweise gefährliche Situation hin, die zu geringfügigen oder leichten Verletzungen bzw. Sach- und Umweltschäden führen kann, wenn sie nicht gemieden wird.

Information

… hebt nützliche Tipps und Empfehlungen sowie Infor-

mationen für einen ezienten und störungsfreien Betrieb

hervor.

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