WIKA 213.40, 732.14, 432.56 Operating Instructions Manual

WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30 63911 Klingenberg/Germany Tel. +49 9372 132-0 Fax +49 9372 132-406 info@wika.de www.wika.de
2408976.06 12/2016
1. Safety
WARNING!
Before installation, commissioning and operation, ensure that the appropriate pressure gauge has been selected in terms of measuring range, design and
suitable wetted material (corrosion) for the specic
measuring conditions. In order to guarantee the measurement accuracy and long-term stability
specied, the corresponding load limits must be
observed.
Only qualied persons authorised by the plant
manager are permitted to install, maintain and service the pressure gauges.
For hazardous media such as oxygen, acetylene,
ammable or toxic gases or liquids, and refrigera
­tion plants, compressors, etc., in addition to all standard regulations, the appropriate existing codes or regulations must also be followed.
From pressure gauges which do not correspond to a safety version per EN 837 highly pressurised media might leak out through the possibly burst
­ing window in case of a component failure. For gaseous media and working pressures > 25 bar a pressure gauge with safety version S3 is recom
­mended per EN 837-2.
After an external re, pressure media can leak out,
particularly at soft solder joints. All instruments must be checked and, if necessary, replaced before recommissioning the plant.
Non-observance of the respective regulations can cause serious injuries and/or damage to the equipment.
2. Mechanical connection
In accordance with the general technical regula
­tions for pressure gauges (e.g. EN 837-2). When screwing the instruments in, the force required to do this must not be applied through the case, but
only through the spanner ats provided for this
purpose, and using a suitable tool.
For parallel threads, use at gaskets, lens-type sealing rings or WIKA prole sealings at the
Examples:
Model 213.40
Model 732.14, overpressure safety up to 400 bar
Model 432.56, overpressure safety up to 100 bar
Pressure gauges
Notes per current pressure equipment directive
The pressure gauges are dened as “pressure
accessories”
The volume of the “pressure-bearing housings” of
WIKA pressure gauges is < 0.1 L
The pressure gauges carry CE marking for uid
group 1 per annex II, diagram 1 when their permis­sible working pressure is > 200 bar
Instruments that do not carry the mark are manufactured
per article 4, paragraph 3 “sound engineering practice”.
Applicable standards (depending on model)
EN 837-1 Bourdon tube pressure gauges, dimensions,
metrology, requirements and testing
EN 837-2 Selection and installation recommendations
for pressure gauges
EN 837-3 Diaphragm and capsule pressure gauges,
dimensions, metrology, requirements and testing
Specications: See data sheet at www.wika.de
Subject to technical modications.
© WIKA Alexander Wiegand SE & Co. KG 2009
EN
sealing face . With tapered threads (e.g. NPT threads), sealing is made in the threads
using
additional sealing materials, e.g. PTFE tape (EN 837-2). The torque depends on the sealing used. In order to orientate the measuring instrument so that it can be read as well as possible, a connection with clamp socket or union nut should be used.
When a blow-out device is tted to a pressure
gauge, it must be protected against being blocked by debris and dirt. With safety pressure gauges (see k) there must be a free space of > 15 mm behind the blow-out back. After installation, open the vent valve (if available)
or set from CLOSE to OPEN. With models 4 and 7, do not open the
ange mounting screws. The version
of the vent valve depends on the
model and can deviate from the above illustration!
Requirements for the installation point
If the line to the measuring instrument is not adequately stable, a measuring instrument holder should be used for fastening (and possibly via a
exible capillary). If vibrations cannot be avoided
by means of suitable installation, instruments
with liquid lling should be used. The instruments
should be protected against coarse dirt and wide
uctuations in ambient temperature.
Note for model 732.14, for front bezel mounting: The front bezel serves as centring and as the aperture in the mounting panel. Securing and thus the weight-bearing must be made via the pressure connection piping.
3. Permissible ambient and operating temperatures
When mounting the pressure gauge it must be
ensured that, taking into consideration the inu
­ence of convection and heat radiation, no deviation above or below the permissible temperature limits
can occur. Observe the inuence of temperature
on the indication accuracy!
4. Storage
To protect the pressure gauges from mechanical damage keep them in the original packaging until installation. Protect the measuring instruments from humidity and dust. Storage temperature range: -40 ... +70 °C Storage temperature range model PG23LT: -70 ... +70 °C
5. Maintenance and repairs
The pressure gauges are maintenance-free. Regular checks should be carried out to ensure the measurement accuracy. Checks or recalibra
-
tions must only be carried out by qualied skilled
personnel with the appropriate equipment. When dismounting, close the vent valve (if available).
WARNING! Residual media in dismounted pressure gauges can result in a risk to persons, the environ
-
ment and equipment. Take sucient
precautionary measures.
Sealing in the thread
Spanner ats
Sealing face
Installation with open-ended spanner
Sealing of the pressure gauge connections
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