Each Cell/battery type is subjected to tests 1 to 8,Tests 1 to 5 are conducted in sequence on the same
Cells/batteries,Tests 6 and 8 are conducted using not otherwise tested Cells/batteries,Test 7 using undamaged
batteries previously used in Tests 1 to 5.
Where M1 is the mass before the test and M2 is the mass after the test. When mass loss does not exceed the
values in Table 38.3.2.2, it shall be considered as "no mass loss".
In test 1 to 4 batteries meet this requirement if there is no leakage,no venting, no disassembly, no rupture
and no fire and if the open circuit voltage of each test battery after testing is not less than 90% of its voltage
immediately prior to this procedure.
备注(Remark):
编号 B01#-B04#是在第一个充放电周期完全充电的电池组。
Batteries of B01#-B04# are fully charged at first cycle.
编号 B05#-B08#是在 25 个充放电周期后完全充电的电池组。
Batteries of B05#-B08# are fully charged after 25 cycles.
编号 C09#-C13#是在第一个充放电周期 50%设计额定容量状态的元件电池。
Component cells of C9#-C13# at 50% of the design rated capacity at first cycle.
编号 C14#-C18#是在第 25 个充放电周期 50%设计额定容量状态的元件电池。
Component cells of C14#-C18# at 50% of the design rated capacity at first cycle.
编号 C19#-C28#是在第一个充放电周期完全放电的元件电池。
Component cells of C19#-C28# at first cycle in fully discharged states.
编号 C29#-C38#是在 25 个充放电周期后完全放电状态的元件电池。
Component cells of C29#-C38# are fully Discharged after 25 cycles.
检验结论(Test conclusion):
测试样品符合联合国《关于危险货物运输的建议书试验和标准手册》38.3 要求。
The test samples comply with section 38.3 of Recommendations on the Transport of Dangerous
Goods,Manual of Test and Criteria.
(检测单位盖章 stamp)
检测:
Tested by
审核:
Reviewed by
批准:
Approvedby
2021 年 10 月 15 日
2021 年 10 月 15日
2021 年 10 月 15 日
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
4
页共
of
18
页
预处理
Pretreatment
标记
Marking
样品编号 Samples
of:B01#-B08#
样 品 编 号 Samples
of:C09#-C18#
样 品编 号 Samples
of:B01#-B08#
样 品 编 号 Samples
of:C19#-C38#
高度模拟
Altitude simulation
温度试验
Thermal test
振动
Vibration
冲击
Shock
外部短路
External short
circuit
撞击/挤压
Impact/Crush
过充电
Overcharge
强制放电
Forced discharged
完成
Finished test
测试流程 Test Procedure
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
5
页共
of
18
页
样品状态
State of sample
序号
No.
试验前
Pre-test
试验后
After test
质量
损失
Mass
loss
(%)
电压比
Voltage after
test/Voltage
pre-test(%)
判定
Status
质量
Mass
(g)
电压
Voltage
(V)
质量
Mass
(g)
电压
Voltage
(V)
第一个充放电周
期后完全充电
At first cycle in
fully charged
states
B01#
83.424
4.191
83.421
4.190
0.00
99.98
PASS
B02#
83.333
4.192
83.332
4.191
0.00
99.98
PASS
B03#
83.512
4.189
83.512
4.189
0.00
100.00
PASS
B04#
83.294
4.193
83.294
4.192
0.00
99.98
PASS
25 个充放电周
期后,完全充电
After 25 cycles
ending in fully
charged states
B05#
83.365
4.191
83.364
4.191
0.00
100.00
PASS
B06#
83.631
4.192
83.631
4.192
0.00
100.00
PASS
B07#
83.335
4.192
83.335
4.191
0.00
99.98
PASS
B08#
83.288
4.190
83.287
4.190
0.00
100.00
PASS
测试结果 Test results:
Test T.1 高度模拟 Altitude simulation
测试方法 Test method;
电池或电池组在压力等于或低于 11.6 千帕和环境温度(20±5℃)下存放至少 6 小时。
Test cells and batteries shall be stored at a pressure of 11.6 kPa or less for at least six hours at ambient temperature (
20 ± 5 °C).
Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire a
nd if the open circuit voltage of each test cell or battery after testing is not less than 90% of its voltage immediately
prior to this procedure.
测试数据如下表 Test Date showed in table below;
备注 Notes:
试验后电池组无渗漏、无排气、无解体、无破裂和无燃烧。
After the test,the batteries are no leakage,no venting, no disassembly, no rupture and no fire.
( 20±5℃)下存放 24 小时。
Test cells and batteries are to be stored for at least six hours at a test temperature equal to 72 ± 2 °C, followed by sto
rage for at least six hours at a test temperature equal to -40 ± 2 °C. The maximum time interval between test temper
ature extremes is 30 minutes. This procedure is to be repeated until 10 total cycles are complete, after which all test
cells and batteries are to be stored for 24 hours at ambient temperature (20 ± 5 °C). For large cells and batteries the
duration of exposure to the test temperature extremes should be at least 12 hours.
Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire a
nd if the open circuit voltage of each test cell or battery after testing is not less than 90% of its voltage immediately
prior to this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discha
rged states.
测试数据如下表 Test Date showed in table below;
备注 Notes:
试验后电池组无渗漏、无排气、无解体、无破裂和无燃烧。
After the test,the batteries are no leakage,no venting, no disassembly, no rupture and no fire.
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
7
页共
of
18
页
样品状态
State of sample
序号
No.
试验前
Pre-test
试验后
After test
质量损
失
Mass
loss
(%)
电压比
Voltage
after
test/Voltage
pre-test(%)
判定
Status
质量
Mass
(g)
电压
Voltage
(V)
质量
Mass
(g)
电压
Voltage
(V)
第一个充放电周
期后完全充电
At first cycle in
fully charged
states
B01#
83.421
4.145
83.421
4.145
0.00
100.00
PASS
B02#
83.332
4.145
83.332
4.145
0.00
100.00
PASS
B03#
83.512
4.144
83.512
4.144
0.00
100.00
PASS
B04#
83.294
4.146
83.294
4.146
0.00
100.00
PASS
25 个充放电周
期后,完全充电
After 25 cycles
ending in fully
charged states
B05#
83.364
4.145
83.364
4.145
0.00
100.00
PASS
B06#
83.631
4.146
83.631
4.146
0.00
100.00
PASS
B07#
83.335
4.146
83.335
4.146
0.00
100.00
PASS
B08#
83.287
4.145
83.287
4.145
0.00
100.00
PASS
Test T.3: 振动 Vibration
测试方法 Test method;
电池或电池组紧固在振动机平台,但不得造成电池变形,并能准确可靠地传播振动。正弦波形振动,频率
Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a
manner as to faithfully transmit the vibration. The vibration shall be a sinusoidal waveform with a logarithmic
sweep between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes. This cycle shall be repeated 12 times for
a total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the directions of
vibration must be perpendicular to the terminal face.
The logarithmic frequency sweep shall differ for cells and batteries with a gross mass of not more than 12 kg (cells
and small batteries), and for batteries with a gross mass of more than 12 kg (large batteries).
For cells and small batteries: from 7 Hz a peak acceleration of 1 gn is maintained until 18 Hz is reached. The
amplitude is then maintained at 0.8 mm (1.6 mm total excursion) and the frequency increased until a peak
acceleration of 8 gn occurs (approximately 50 Hz). A peak acceleration of 8 gn is then maintained until the
frequency is increased to 200 Hz.
Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire
during the test and after the test and if the open circuit voltage of each test cell or battery after testing in its
perpendicular mounting position is not less than 90% of its voltage immediately prior to this procedure.
测试数据如下表 Test Date showed in table below;
备注 Notes:
试验后电池组无渗漏、无排气、无解体、无破裂和无燃烧。
After the test,the batteries are no leakage,no venting, no disassembly, no rupture and no fire.
Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will support all
mounting surfaces of each test battery.
Each cell shall be subjected to a half-sine shock of peak acceleration of 150 gn and pulse duration of 6 milliseconds.
Alternatively, large cells may be subjected to a half-sine shock of peak acceleration of 50 gn and pulse duration of
11 milliseconds.
Each battery shall be subjected to a half-sine shock of peak acceleration depending on the mass of the battery. The
pulse duration shall be 6 milliseconds for small batteries and 11 milliseconds for large batteries. The formulas
below are provided to calculate the appropriate minimum peak accelerations.
每个电池在三个互相垂直的电池组安装方位的正方向经受三次冲击,接着在反方向经受三次冲击,总共经受
18 次冲击。
Each cell or battery shall be subjected to three shocks in the positive direction and to three shocks in the negative di
rection in each of three mutually perpendicular mounting positions of the cell or battery for a total of 18 shocks.
Cells and batteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire
and if the open circuit voltage of each test cells after testing is not less than 90% of its voltage immediately prior to
thisprocedure.
The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states.
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
9
页共
of
18
页
样品状态
State of sample
序号
No.
试验前
Pre-test
试验后
After test
质量损
失
Mass
loss
(%)
电压比
Voltage
after
test/Voltage
pre-test(%)
判定
Status
质量
Mass
(g)
电压
Voltage
(V)
质量
Mass
(g)
电压
Voltage
(V)
第一个充放电周
期后完全充电
At first cycle in
fully charged
states
B01#
83.421
4.145
83.421
4.144
0.00
99.98
PASS
B02#
83.332
4.145
83.332
4.145
0.00
100.00
PASS
B03#
83.512
4.144
83.512
4.144
0.00
100.00
PASS
B04#
83.294
4.146
83.294
4.146
0.00
100.00
PASS
25 个充放电周
期后,完全充电
After 25 cycles
ending in fully
charged states
B05#
83.364
4.145
83.364
4.144
0.00
99.98
PASS
B06#
83.631
4.146
83.631
4.145
0.00
99.98
PASS
B07#
83.335
4.146
83.335
4.146
0.00
100.00
PASS
B08#
83.287
4.145
83.287
4.144
0.00
99.98
PASS
测试数据如下表 Test Date showed in table below;
备注 Notes:
试验后电池组无渗漏、无排气、无解体、无破裂和无燃烧。
After the test,the batteries are no leakage,no venting, no disassembly, no rupture and no fire.
The cell or battery to be tested shall be shall be heated for a period of time necessary to reach a homogeneous stabili
zed temperature of 57 ± 4 °C, measured on the external case. This period of time depends on the size and design of t
he cell or battery and should be assessed and documented. If this assessment is not feasible, the exposure time shall
be at least 6 hours for small cells and small batteries, and 12 hours for large cells and large batteries. Then the cell o
r battery at 57 ± 4 °C shall be subjected to one short circuit condition with a total external resistance of less than 0.1
ohm.
This short circuit condition is continued for at least one hour after the cell or battery external case temperature has r
eturned to 57 ± 4 °C, or in the case of the large batteries, has decreased by half of the maximum temperature increas
e observed during the test and remains below that value.
The short circuit and cooling down phases shall be conducted at least at ambient temperature.
Cellsand batteries meet this requirement if their external temperature does not exceed 170℃ and there is no
disassembly, no rupture and no fire within six hours after test.
测试数据如下表 Test Date showed in table below;
备注 Notes:
试验后电池组 6 小时内无解体、无破裂、无起火。
After the test,the batteries are no disassembly ,no rupture and no fire within six hours.
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
11
页共
of
18
页
Test T.6:撞击/挤压 Impact/Crush
撞击 Impact
(适用于直径不小于 18mm 的圆柱形电池 applicable to cylindrical cells not less than 18mm in diameter)
The sample cell or component cell is to be placed on a flat smooth surface. A 15.8 mm ±0.1mm diameter, at least 6
cm long, or the longest dimension of the cell, whichever is greater, Type 316 stainless steel bar is to be placed
across the centre of the sample. A 9.1 kg ± 0.1 kg mass is to be dropped from a height of 61 ± 2.5 cm at the
intersection of the bar and sample in a controlled manner using a near frictionless, vertical sliding track or channel
with minimal drag on the falling mass. The vertical track or channel used to guide the falling mass shall be oriented
90 degrees from the horizontal supporting surface.
The test sample is to be impacted with its longitudinal axis parallel to the flat surface andperpendicular to the
longitudinal axis of the 15.8 mm ± 0.1mm diameter curved surface lying across the centre of the test sample. Each
sample is to be subjected to only a single impact.
挤压/Crush
(适用于棱柱形、袋装、硬币/纽扣电池和直径小于 18mm 的圆柱形电池 applicable to prismatic, pouch,
coin/button cells and cylindrical cells not more than 18 mm in diameter)
注:此处直径指设计参数(例如,18650 电池的直径为 18.0 毫米)。
NOTE: Diameter here refers to the design parameter (for example the diameter of 18 650 cells is 18.0 mm).
测试方法 Test method;
将电池或元件电池放在两个平面之间挤压,挤压力度逐渐加大,在第一个接触点上的速度大约为 1.5 厘米/
秒,直到出现下列的情况之一;
Cells or component cell is to be crushed between two flat surfaces. The crushing is to be gradual with a speed of
approximately 1.5 cm/s at the first point of contact,The crushing is to be continueduntil the first of the three options
below is reached.
(a) 施加的力量达到 13 千牛±0.78 千牛;
The applied force reaches 13 kN ± 0.78 kN;
(b) 电池的电压下降至少 100mV;或
The voltage of the cell drops by at least 100 mV; or
(c) 电池变形达原始高度的 50%或以上。
The cell is deformed by 50% or more of its original thickness.
一旦达到最大压力、电压下降 100 毫伏或更多,或电池变形至少达原厚度的 50%,即可解除压力。
Once the maximum pressure has been obtained, the voltage drops by100 mV or more, or the cell is deformed by at
least 50% of its original thickness, the pressure shall be released.
A prismatic or pouch cell shall be crushed by applying the force to the widest side. A button/coin cell shall be
crushed by applying the force on its flat surfaces. For cylindrical cells, the crush force shall be applied
perpendicular to the longitudinal axis.
Each test cell or component cell is to be subjected to one crush only. The test sample shall be observed for a further
6 h. The test shall be conducted using test cells or component cells that have not previously been subjected to other
tests.
Cells or component cellmeet this requirement if their external temperature does not exceed 170 °C and there is no
disassembly, no rupture and no fire during the test and within six hours after test.
试数据如下表 Test Date showed in table below;
备注 Notes:
样品在试验过程中和试验后 6 小时内无解体、无破裂、无起火。
Cells or component cell are no disassembly and no fire during the test and within six hours after test.
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
13
页共
of
18
页
过充电流
Overcharge current:
2×2.5A =5.0A
过充电压
Overcharge voltage :
2×4.2=8.4V
充电总时间
Total time of charging:
24hours
样品状态
State of sample
序号
No.
判定
Status
第一个充放电周期后完全
充电
At first cycle in fully
charged states
B01#
PASS
B02#
PASS
B03#
PASS
B04#
PASS
25 个充放电周期后,完全
充电
After 25 cycles ending in
fully charged states
B05#
PASS
B06#
PASS
B07#
PASS
B08#
PASS
Test T.7:过充电 Overcharge
测试方法 Test method;
充电电流为制造商建议的最大持续充电电流的两倍,试验的最小电压如下:
The charge current shall be twice the manufacturer's recommended maximum continuouscharge current. The
minimum voltage of the test shall be as follows:
(a)制造商建议的充电电压不大于 18V 时,试验的最小电压应是电池组最大充电电压的两倍或者 22V 中的较小者。
(a) when the manufacturer's recommended charge voltage is not more than 18V, theminimum voltage of the test
shall be the lesser of two times the maximum chargevoltage of the battery or 22V.
(b)制造商建议的充电电压大于 18V 时,试验的最小电压应为最大充电电压的 1.2 倍。
(b) when the manufacturer's recommended charge voltage is more than 18V, theminimum voltage of the test shall
be 1.2 times the maximum charge voltage.
试验应在环境温度下进行。进行试验的时间应为 24 小时。
Tests are to be conducted at ambient temperature. The duration of the test shall be 24 hours.
Batteries meet this requirement if there is no disassembly and no fire during the test and within seven days after the
test
测试数据如下 Test Date showed in table below;
备注 Notes:
电池组在试验过程中和试验后 7 天内无解体、无起火。
The Batteries are no disassembly and no fire during the test and within seven days after the test.
报告编号 Rep No.SET2021-13528
CCIC-SET/TRF (00)
第
page
14
页共
of
18
页
样品状态
State of sample
序号
No.
判定
Status
第一个充放电周期后完全
放电
At first cycle in fully
discharged states
C19#
PASS
C20#
PASS
C21#
PASS
C22#
PASS
C23#
PASS
C24#
PASS
C25#
PASS
C26#
PASS
C27#
PASS
C28#
PASS
25 个充放电周期后,完全
放电
After 25 cycles ending in
fully discharged states
C29#
PASS
C30#
PASS
C31#
PASS
C32#
PASS
C33#
PASS
C34#
PASS
C35#
PASS
C36#
PASS
C37#
PASS
C38#
PASS
Test T.8:强制放电 Forced discharge
测试方法 Test method;
电池在环境温度下与 12V 直流电电源串联在起始电流等于制造商给的最大放电电流条件下强制放电
Each cells is forced discharged at ambient temperature by connecting it in series with a 12V D.C. power supply at
an initial current equal to the maximum discharge current specified by the manufacturer.
The specified discharge current is to be obtained by connecting a resistive load of the appropriate size and rating in
series with the test cell. Each cell shall be forced discharged for a time interval (in hours) equal to its rated capacity
divided by the initial test current (in ampere).