WIFO K54A-I, K54C-I, K54C-O, K54A-O, SK54C-O Manual And Safety Instructions
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GB
K54A-O/K54C-O
SK54A-O/SK54C-O
K54A-I/K54C-I
K54A-Z-O/K54C-Z-O
Manual and safety instructions
K54A-(Z)/K54C-(Z)/SK54A-(Z)/SK54C-(Z)
Box rotator
WIFO-Anema B.V.
Hegebeintumerdyk 37 – 9172 GP Ferwert – Holland
Telefoon (0031) 518411318 – Telefax (0031) 518411563
www.wifo.nl – email: info@wifo.nl
English
Table of contents
1. TO THE USER ................................................................................................................................................................... 2
1.1 INTRODUCTION ...................................................................................................................................................................... 2
1.2 SAFETY PRECAUTIONS AND WARNINGS ........................................................................................................................................ 3
1.2.1 Safety precautions .................................................................................................................................................... 3
1.2.2 Safety stickers and warning signs ............................................................................................................................. 5
1.2.3 Placement of the safety stickers on the machine ..................................................................................................... 6
1.3 PURPOSE OF USE .................................................................................................................................................................... 7
1.4 LIABILITY ............................................................................................................................................................................... 8
1.5 WARRANTY ........................................................................................................................................................................... 8
2. TECHNICAL DATA ............................................................................................................................................................ 9
2.1 GENERAL TECHNICAL DATA ...................................................................................................................................................... 9
2.2 K54A-I AND K54C-I ............................................................................................................................................................ 10
2.2.1 Parts list ................................................................................................................................................................. 10
2.2.2 Commencement of operation K54A-I and K54C-I ................................................................................................... 12
2.3 K54A-O AND K54C-O......................................................................................................................................................... 13
2.3.1 Parts list ................................................................................................................................................................. 13
2.3.2 Commencement of operation K54A-O and K54C-O ................................................................................................ 15
2.4 K54A-Z-O/K54C-Z-O ......................................................................................................................................................... 16
2.4.1 Parts list .................................................................................................................................................................. 16
2.4.2 Commencement of operation K54A-Z-O and K54C-Z-O .......................................................................................... 18
2.5 SK54A-O/SK54C-O ........................................................................................................................................................... 19
2.5.1 Parts list .................................................................................................................................................................. 19
2.5.2 Provisions for connecting SK54A-O and SK54C-O ................................................................................................... 21
2.5.3 Commencement of operation SK54A-O and SK54C-O ............................................................................................ 22
3. FAULTS AND MAINTENANCE ....................................................................................................................................................... 23
3.1 PREVENTIVE MAINTENANCE AND LUBRICATION .......................................................................................................................... 23
3.2 TROUBLESHOOTING .............................................................................................................................................................. 24
3.3 WORK TO BE CARRIED OUT BY A COMPETENT MECHANIC .............................................................................................................. 25
3.3.1 Instructions for replacing the sleeve bearing of K54A/K54C/SK54A/SK54C ........................................................... 25
3.3.2 Instructions for replacing the tapered roller bearings of K54A-Z/K54C-Z/SK5A-Z/SK54C-Z .................................... 26
1
Dealer:
PLEASE NOTE:
1. To the user
1.1 Introduction
This manual gives information about the commencement of operation, use and maintenance of your newly
purchased WIFO box rotator. Also included in this manual are a number of safety instructions to create a safe
working environment.
WIFO-Anema B.V. continuously aims to improve its products. WIFO-Anema B.V. reserves the right to introduce any
changes and improvements deemed necessary without prior notice.
Please read the manual thoroughly and observe the safety procedures before putting the unit into operation.
Contact your dealer for any further questions or concerns you may have.
We hope you will enjoy working with your WIFO box rotator.
Keep this manual in a safe place for future reference!
WIFO-Anema B.V.
Carefully read this manual before you put the machine into operation and act upon all directions that are
given. This is to guarantee its safe, trouble-free operation.
2
Centre the load;
Restrict driving with the load in elevated position;
Do not allow any person to ride on the forks.
This symbol is used for all important safety instructions throughout this manual. Carefully observe the
This symbol is used for all important actions that should not be carried out under any circumstances.
Do not allow any person to stand under the load, and
1.2 Safety precautions and warnings
Please read this manual before you put the machine into operation for the first time, and observe the safety
instructions at all times. The most important instructions are marked with a symbol.
instructions and be very cautious!
Carefully observe these prohibitions!
Any person in charge of the commencement of operation, the operation itself or the maintenance of the machine is
urged to carefully read and observe the following instructions.
1.2.1 Safety precautions
stay out of the working area of the box rotator.
Place the forks as widely as possible;
Position the third fork against the side of the box.
Do no tilt the load during transport;
Slightly tilt the forklift mast backwards during transport.
3
Keep at least 150 mm of the fork positioner of the folding
Operate the box rotator from the driver’s seat of the
Park the forklift truck / mast with the box rotator in the lowest position only. Make sure that unexpected
truck / tractor is not being used. Place the box rotator on its back on a
For tilting work, use only durable boxes with flooring or grooves.
Make sure the operating lever for rotating is not mixed up with any other operating lever to prevent
Make sure the hydraulic hoses and any power cables do not get jammed and that the box rotator is able to
During the controlled tilting action, be aware of the back-tilt moment of the rotating cylinder.
forklift/tractor only.
fork in the slot and secure the same using the two bolts
and lock nuts (140Nm).
move freely.
movements are ruled out if the forklift
flat, stable surface after it has been removed from the forklift truck / mast for storage.
inadvertent tilting or side-shifting. Only the side-shift function remains in the event of a power cut while
operating an electrically controlled valve. Disable the tilting motion by closing the ball valve next to the
balancing valve. Unintentional operation is no longer possible.
4
NB:
3
NB:
1
Danger:
2
A safe working environment also requires personnel to be well-informed about the various safety stickers on
1.2.2 Safety stickers and warning signs
the machine. Be aware of the hazards they warn you to look out for.
Replace any loose, illegible or missing stickers.
Several safety stickers have been put onto the machine. The meaning of the stickers on the machine is as follows:
Please read the instructions from the manual prior to any maintenance to the
machine!
Turn of the engine and remove the key from the ignition for the time
maintenance on the machine is carried out!
Always keep a safe distance from the machine!
Regularly tighten the bolts of the guide block using the correct tightening
moment (60Nm)!
5
3
2
1
3
2
1
Figure 1.2.1- Position safety stickers for K54A-O and K54C-O Figure 1.2.2- Position safety stickers for SK54A-O-(Z) and SK54C-O-(Z)
3
2
1
3
2
1
Figure 1.2.3- Position safety stickers for K54A-I and K54C-I Figure 1.2.4- Position safety stickers for K54A-Z-O and K54C-Z-O
1.2.3 Placement of the safety stickers on the machine
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The overall weight of the box rotator including its load may not exceed the capacity of the forklift truck or the
1.3 Purpose of use
The WIFO box rotator is exclusively used for transporting and sideways tilting boxes with flooring or grooves,
provided that the overall weight of the box including its load does not exceed the carrying capacity of the box
rotator. The box rotator must be attached to a FEM II (K54A and SK54A) or FEM III (K54C and SK54C) fork carrier of a
forklift truck or forklift mast.
Do not use the box rotator for carrying people under any circumstances!
forklift mast. (See the name plate on the forklift truck/forklift mast)
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Noncompliance with the rules and directions from this manual will be considered as serious negligence, for
WIFO-Anema B.V. is continuously working on the improvement of its products. For that reason, WIFO-
1.4 Liability
Any person working with or on the machine must have read this manual. The machine is to be used for its intended
purpose only. Included in the intended purpose are, among other things:
1. Work must be carried out in accordance with the directions and within the functional restrictions (e.g.
maximum hydraulic working pressure) as outlined in the regulations. Use only sound and appropriate tools.
2. Electric/electronic equipment and accessories (e.g. cables) must be treated in accordance with the general
accepted policy for using non-waterproof portable electric and electronic equipment, such as:
a) Storing and keeping in a clean, dry environment away from rodents and the like; and
b) Protecting the equipment against severe, uncushioned shocks and water (precipitation).
3. Use only original or compatible spare parts. Such parts must be assembled as directed (e.g. by observing the
recommended tightening moments). Spare parts (as well as lubricants) are considered compatible only if
explicitly approved by WIFO or in the event that the customer is able to prove they possess the required
properties for the purpose(s) they are used.
4. Use only lubricants that meet the specifications as described in the directions.
5. Always observe the local regulations in terms of accident prevention, safety, traffic and transport.
6. Only trained personnel with knowledge of the possible hazards have permission to work with/on the
machine.
7. WIFO-Anema B.V. will assume no liability in any shape or form for losses or damage caused following
modifications to the machine, which have not been explicitly approved by WIFO.
the consequences of which WIFO-Anema B.V. accepts no liability whatsoever. In such cases, the user will
bear the full risk of his actions.
Anema B.V. reserves the right to introduce any changes and improvements deemed necessary without
prior notice. However, it does not imply an obligation to make any such changes or improvements to
machines bought by customers in the past.
1.5 Warranty
WIFO-Anema B.V. guarantees the soundness of its products in terms of materials used and/or structural defects.
However, in any event this warranty is limited to the free-of-charge replacement or repairs of the defect product, or
part thereof. WIFO-Anema B.V. assumes no liability for any loss or damage arising from faulty deliveries and/or the
breakdown of purchased goods before the warranty period has expired. The warranty period for this product is
twelve months.
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