Wifibot 4G Quick Start Manual

Quick Start Guide
Thank you for choosing WiFiBoT 4G for your robotic application.
• Before using the robot, please read with care this manual
• Keep this manual in a safe place for any future reference
• For updated information about this product visit the official site of wifibot http://www.wifibot.com
Index
Package contents Connectors overview Powering the robot Power connectors Battery installation Camera installation General structure Communication interfaces Embedded sensors Networking Configuring the robot Connecting to the robot Robot programming The CDROM
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Package contents
Make sure to be in possession of all the articles mentioned below. If any of them should be missing, contact your reseller as soon as possible.
Robot IP camera Two battery packs Battery charger Wifibot CD-ROM Camera CD-ROM and documentation 4x charging cables 1x RJ45 cable for the IP camera
Connectors overview
This diagram shows the signal pinout of the DSUB-9 connectors. The RS232 signals are found on the connector located on the left while the I²C signals can be found on the connector located on the right of the robot. (see the other diagram below)
The figure below shows the location of the different connectors of the robot:
Battery connector +
Serial Number
Battery connector -
Ethernet switch
Power ON/OFF
External power and charging connector
Battery connector +
I²C
RS232
Battery connector -
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Powering the robot
Powering the robot with batteries:
The robot gets its power normally from two battery packs with four Ni-MH cells each, with a capacity of 9500 mAH and a total nominal voltage of 9,6V. Located on the upper part of the platform, their location and clamping have been especially designed to facilitate their removal and replacement in an easy and simple way. It is enough to insert the packs in their connectors, their shape preventing any error, the only thing left is to close the clamps and the robot is ready to go. The robot comes with only two packs, additional packs are available separately.
Powering the robot from an external source:
When developing custom applications it is often more practical to use an external power source rather than to have to constantly charge the batteries. Take out the batteries, then plug the included cable into the connector located next to the power switch of the robot and connect the robot to a lab DC power source at a voltage between 9 and 12 V. Make sure the power source can deliver several amps, especially if you plan to test the motors.
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Power connectors
The 5V/9.6V power output:
The robot is equipped with two 5V 2A DC/DC converters. One of the converters is reserved exclusively to power the different internal components of the robot. The second converter is available to the user through the general power connector dedicated to external modules such an IP camera. A direct connection to the batteries is made available on this connector as well. The 5V output can’t give more than 2A and a maximum of 10A is recommended for the 9.6V output. An incorrect use of this connector beyond those values (short circuit or other) can provoke a malfunction of the robot or of the DC/DC converter and even damage those.
Note: The WiFiBoT company will not in any case be considered responsible for any damage provoked by any incorrect use of this connector. Any reparation necessary for any damage caused by the incorrect use of this connector will not be covered by the warranty.
The external power and charging connector:
This connector presents directly the + and – of the robot and has a double use. On one side it allows to directly power the robot with an external source without having to use the batteries. The second use is to charge the batteries on the robot itself when no additional packs are available.
Note : When charging the robot make sure the power switch is OFF so the charger does not find the robot in march.
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Battery installation
Insertion:
Locate the connectors and their direction on both the robot and the two battery packs. Insert the batteries till the end and secure them by closing the lateral clamps.
Extraction:
Open the clamps and pull the battery packs up.
Charge:
A battery charger is included with the robot and can be used for charging the batteries in two different ways:
Externally: This charging mode allows a continuous use of the robot by doing a rotation of several battery packs. Insert first each plug in the corresponding color on the charger side and then connect the three cables included for this purpose to the batteries as shown on the photo. (red color with the battery +, see page 3)
On the robot: This mode is recommended when the user has only one set of battery packs. First make sure the robot is OFF, then connect the plugs of the charging cable on the side of the charger and then on the charging connector located next to the power switch of the robot.
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Camera installation
The robot is sold with an IP camera which model can vary depending of the robot version, it is a complement and is not part of the robot itself. It is an independent peripheral which can be replaced by any other camera model or network peripheral. For more information about your particular camera please refer to its manual included in the CD-ROM. Nevertheless its installation is similar in all models.
Place the camera on the central support:
Screw the camera on its support and if it applies, adjust manually the desired position angle.
Connect the Ethernet cable to the camera :
Connect the included Ethernet cable to the RJ45 port located at the back of the camera and to one of the ports of the embedded switch.
Connect the power cable of the camera:
Connect the proper power output (5V/9.6V) of the robot to the camera power input located at the back of the camera.
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General structure of the robot
System architecture:
The system architecture is very simple, it is build around a double bus Ethernet-I²C and a CPU that acts as a bridge between the two. This same CPU works as an access point and makes the Ethernet bus accessible from the outside through Wi-Fi. In general the embedded LAN is used for peripherals of a certain importance such the IP camera while the I²C bus is useful for connecting more simple modules based on micro-controllers. To finish, the robot features one RS232 port which can be bridged to upper levels as well. This makes possible to add to the robot commercial modules as well as “home made” ones based on simple micro-controllers.
The embedded CPU:
The embedded CPU is a 4G Access Cube from 4G­systems, some of its interesting features are:
• 400MHz MIPS processor AMD Alchemy Au1500
• 64 MB RAM
• 32 MB Flash
• 100Mbps Ethernet
• Power Over Ethernet Standard IEEE 802.3af
• USB host/USB device (no external plug on robot)
• Scope for installing up to 8 MiniPCI devices via 4 dual adapters.The robot has space for one MiniPCI.
• WLAN card with RP-SMA connection
• Dimensions 7 x 5 x 7 cm
• Power rating 4 W
• No moving parts
The operating software running on the Cube is a specially adapted Linux distribution “Nylon”. It provides several features including:
• Linux Kernel 2.4.27
• Mesh Routing (OLSR)
• Web Server
• DNS Server
• DHCP Server/DHCP Client
• Firewall (Shorewall)
•Perl
• Software updates via the Internet
It is totally programmable and all components are available in source text format. Some programming examples are included in the CD and the web page for the distribution can be found at: http://www.meshcube.org
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