Wieland Electric Samos Pro User Manual

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Page 1

samos

PRO

samos

PRO

COMPACT

Manual

Doc. no. BA000966

Last Update: 07/2016 (Rev. C)

-Hardware

Page 2

Info

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Info

810920587

This document is copyright-protected. The rights derived from this copyright are reserved for Wieland Electric GmbH. Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act. Any modification or abridgment of the document is prohibited without the express written agreement of Wieland Electric GmbH.

samos is a registered trademark of WIELAND Electric GmbH

Allen-Bradley, CompactBlock Guard I/O, CompactLogix, ControlFLASH, ControlLogix, DH+, FactoryTalk, FLEX, GuardLogix, Kinetix, Logix5000, MicroLogix, PanelBuilder, PanelView, PhaseManager, PLC-2, PLC-3, PLC-5, POINT I/O, POINT Guard I/O, Rockwell Automation, Rockwell Software, RSBizWare, RSFieldbus, RSLinx, RSLogix 5000, RSNetWorx, RSView, SLC, SoftLogix, Stratix, Stratix 2000, Stratix 5700, Stratix 6000, Stratix 8000, Stratix 8300, Studio 5000, Studio 5000 Logix Designer, SynchLink, and Ultra are registered trademarks of Rockwell Automation, Inc.

ControlNet, DeviceNet, and EtherNet/IP are registered trademarks of ODVA, Inc.

TwinCAT is a registered trademark of Beckhoff Automation GmbH.

EtherCAT registered trademark and patented technology, licensed by Beckhoff Automation GmbH.

Microsoft, Windows 98, Windows NT, Windows 2000, Windows XP, Windows 7, Windows 8, and .NET Framework are registered trademarks of the Microsoft Corporation.

Any other product or trade names listed in this manual are the trademarks or registered trademarks of the respective owners.

Subject to change.

Subject to technical changes for reasons of continued development.

Page 3

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

About this document

1.1

Function of this document

1.2

Target group

1.3

Information depth

1.4

Scope of application

1.5

Abbreviations used

1.6

Symbols/icons and writing style/spelling standard used

Safety

2.1

Qualified persons

2.2

Areas of application of the device

2.3

Proper use

2.4

General safety information and protective measures

2.5

Environmentally friendly behavior

2.5.1

Disposal

2.5.2

Sorting of materials

Product description

3.1

System properties

3.2

System setup

3.3

Version, compatibility, and features

3.4

COMPACT module SP-COP1

3.4.1

Description

3.4.2

Display elements, interfaces, and terminal description

3.4.3

Internal circuits

3.4.4

Limited short-circuit detection in the input circuits

3.4.5

Deactivating the test pulses at the outputs of the SP-COP1

3.4.6

Single-channel use of outputs on the SP-COP1

3.5

COMPACT module SP-COP2-EN

3.5.1

Description

3.5.2

Display elements, interfaces, and terminal description

3.5.3

Internal circuits

3.5.4

Limited short-circuit detection in the input circuits

3.5.5

Deactivating the test pulses at the outputs of the SP-COP2

3.5.6

Single-channel use of outputs on the SP-COP2

Table of Contents

Page 4

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

3.6

COMPACT module SP-COP2-ENI

3.6.1

Description

3.6.2

Display elements, error codes, and terminal description

3.7

COMPACT SP-COP-CARD1 removable storage

3.7.1

Description

3.8

SP-SDIO input/output expansion module

3.8.1

Description

3.8.2

Display elements and terminal assignment

3.8.3

Internal circuits

3.8.4

Deactivating the test pulses at the outputs of the SP-SDIO

3.8.5

Single-channel use of outputs on the SP-SDIO

3.9

SP-SDI input/output expansion module

3.9.1

Description

3.9.2

Display elements and terminal assignment

3.9.3

Internal circuits

3.10

SP-DIO input/output expansion module

3.10.1

Description

3.10.2

Display elements and terminal assignment

3.10.3

Internal circuits

Connecting devices

4.1

Safety command devices and electromechanical safety switches

4.1.1

Emergency stop buttons (e.g. SNH series)

4.1.2

Electromechanical safety switch without lock (e.g. SMS series)

4.1.3

Electromechanical safety switch with lock (e.g. SIN series)

4.1.4

Enable switch

4.1.5

Two-hand control

4.1.5.1

Type IIIA

4.1.5.2

Type IIIC

4.1.6

Safety mats and bumper

4.1.7

Diode pairs for safety mats

4.1.8

Mode selection switch

4.1.9

Potential-free contacts

4.2

Contactless safety sensors

4.2.1

Magnetic safety switches (e.g. SMA series)

4.2.1.1

Magnetic safety switches with equivalent inputs

4.2.1.2

Magnetic safety switches with complementary inputs

4.2.2

Inductive safety switches

4.2.3

Transponder switches

Page 5

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

4.3

Testable single-beam safety light barriers

4.3.1

Testable type 2 single-beam safety light barriers

4.3.2

Testable type 4 single-beam safety light barriers

4.3.3

Customer-specific testable single-beam safety light barriers

4.3.4

Information on installing testable single-beam safety light barriers

4.4

ESPE – Electro-sensitive protective equipment

4.5

Safety outputs

Special functions

5.1

Muting

Installing/removing

6.1

Installing modules on standard rail

6.2

Removing modules from normal rail

Electrical installation

7.1

Requirements for electrical installation

7.2

Internal wiring of the supply voltage

Configuration

Commissioning

9.1

Total acceptance of the application

9.2

Tests before initial commissioning

Diagnostics

10.1

What to do in the event of an error

10.2

Error statuses

10.3

Error displays in the state LEDs, error messages, and measures for error elimination

10.3.1

Device state and LED displays in the COMPACT modules (SP-COP1, SP-COP2-ENx)

10.3.2

Device state and LED displays in the expansion modules (SP-SDIO, SPSDI)

10.3.3

Device state and LED displays of the expansion module (SP-DIO)

10.4

Wieland Support

10.5

Expanded diagnostics

Maintenance

11.1

Regular testing of the safety equipment by qualified persons

11.2

Replacing devices

11.2.1

Safety measures when replacing devices

Page 6

Table of Contents

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Technical data

12.1

samosPRO system response times

12.1.1

Minimum switch-off time

12.1.2

Response time of the state flag

12.1.3

Default values for non-secure or secure data

12.2

Safety technology reference values

12.2.1

samosPRO COMPACT (SP-COPx without I/O expansion)

12.2.2

samosPRO COMPACT (SP-COPx with I/O expansion SP-SDI and/or SPSDIO)

12.3

Data sheet

12.3.1

SP-COP1 and SP-COP2-ENx modules

12.3.2

SP-SDIO input/output expansion module

12.3.3

SP-SDI input/output expansion module

12.3.4

SP-DIO input/output expansion module

12.4

Dimensional drawings

12.4.1

SP-COP1-xxx / SP-COP2-xxx controller modules

12.4.2

SP-SDIO and SP-DIO input/output expansion / SP-SDI input expansion

12.4.3

WKFN 2.5 E/35 GO-URL Level terminal

Order data

13.1

samosPRO – COMPACT – modules and accessories

13.2

Modules for contact expansion

13.3

Other safety-related products

Appendix

14.1

Declaration of Conformity

14.2

Checklist for manufacturers

14.3

Complete list of error messages

Page 7

About this document

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

technical personnel of the machine manufacturer

machine operator

not

designers, developers,

operators

1.1

1.2

About this document

887957259

Please read this section and the working with the modular samosPRO safety control with COMPACT modules.

Function of this document

888316683

There are two sets of manuals with clearly delineated areas of application as well as installation instructions and brief instructions for each module for the samosPRO system with COMPACT modules.

• All samosPRO modules that can be used in connection with COMPACT modules and their functions are extensively described in this "samosPRO Hardware" manual. Use the hardware manual mainly for planning samosPRO safety controls. This hardware manual will guide and/or maintenance of the modular samosPRO safety control. This hardware manual does the safety control is or will be integrated. Instructions on how to operate the machine are provided for this purpose.

• The "samosPLAN5+ Software" manual (BA000968) describes the software-supported configuration and parameterization of the samosPRO safety control with COMPACT modules. In addition, the software manual contains a description of the important diagnostic functions for operation and detailed information for identifying and eliminating errors. Use the software manual mainly when configuring, commissioning, and operating samosPRO safety controls.

• Each samosPRO module contains the installation instructions/brief instructions. These instructions provide information on the fundamental technical specifications of the modules and contain simple installation instructions. Use the installation instructions/brief instructions when installing the samosPRO safety control.

This Manual is a translation of the original documentation within the meaning of the Machinery Directive.

Safety [ch. 2, p. 10]

on safe installation, electric installation, commissioning, and

provide instructions for operating the machine into which

section carefully before documenting or

Target group

888318219

This manual is targeted toward be safeguarded by a modular samosPRO safety control. They are also targeted toward persons integrating a samosPRO safety control into a machine, commissioning it for the first time, or maintaining such a system.

and

of systems that are to

Page 8

About this document

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

You can also use the website on the Internet and the CD

Further information:

Order data [ch. 13, p. 88]

Contactless safety device

EDM

External Device Monitoring

PFHD

Probability of Dangerous Failure per Hour

OSSD

Output Signal Switching Device

SIL

Safety Integrity Level

PLC

Programmable Logic Controller

1.3

1.4

1.5

Information depth

888319755

This manual contains information on the modular samosPRO safety control with respect to the following topics:

• Installation

• Electrical installation

• Hardware commissioning

• Error diagnostics and error elimination

• Item numbers

• Conformity and approval

• Maintenance

Furthermore, specialized technical knowledge that is not provided in this document is required when designing and using Wieland safety equipment.

Essentially, the government and legal regulations must be adhered to when operating the modular samosPRO safety control.

• http://www.wieland-electric.com

• samosPRO-COMPACT CD

There you will find the following:

• samosPLAN5+ software

• "samosPLAN5+ Software" manual (BA000968)

• This manual (BA000966) is available for display and printing in various languages

Scope of application

888321291

This manual is valid for all samosPRO safety control modules that are operated in connection with COMPACT modules and samosPLAN5+.

Abbreviations used

888322827

Contactless Safety Device

Page 9

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

These are notes that provide you with information regarding particularities of a device or a software function.

Warning!

Please read and follow the warnings carefully!

to occur.

bold font

Edit

File

1.6

ATTENTION

About this document

Symbols/icons and writing style/spelling standard used

840010507

A warning lets you know about specific or potential hazards. It is intended to protect you from accidents and help prevent damage to devices and systems.

• Failure to do so may negatively impact the safety functions and cause a hazardous state

Menus and commands

The names of software menus, submenus, options, and commands, selection fields, and windows are written in

. Example: Click on

in the

menu.

Page 10

Safety

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

and

2.1

2.2

Safety

888325899

This section is intended to support your safety and the safety of the system users.

 Please read this section carefully before you work with the modular samosPRO safety con-

trol or with a machine protected by a samosPRO.

Qualified persons

888327435

The modular samosPRO safety control may only be installed, commissioned, and maintained by qualified persons.

Qualified persons are those who

• have suitable technical training

• have been trained by the machine operator in the operation and applicable safety guidelines

• have access to the samosPRO operating instructions and have read said instructions and have duly noted these

• have access to the operating instructions for the safety devices connected to the safety control (e.g. safety light curtain) and have read them and duly noted them.

Areas of application of the device

888328971

The modular samosPRO safety control is an adjustable control for safety applications. It is usable

• as per EN 61508 up to SIL 3

• as per EN 61131-6 up to SIL 3

• as per EN 62061 up to SIL CL 3

• as per EN ISO 13849-1:2006 to performance level e / category 4

• as per EN 81-1

• as per EN 50156-1

– The safety function must be tested at least once annually

– A consistent redundant structure must be implemented

– If relay expansion modules are used, the correct switching of the relays must be moni-

tored using feedback contacts (EDM)

– The requirements of EN 50156-1, Section 10.5.6, must be considered

The level of safety actually achieved depends on the external wiring, the implementation of the wiring, the parameterization, the selection of the command encoder, and their arrangement on the machine.

Opto-electronic and tactile safety sensors (e.g. light curtains, laser scanners, safety switches, sensors, emergency stop switches) are connected and logically linked at the modular safety control. The corresponding actuators on the machine or systems can be securely switched off via the switch outputs of the safety control.

Page 11

Safety

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Do not use in private areas

private areas.

NOTICE

The safety functions are not evaluated by UL. The approval corresponds to UL508, general applications.

2.3

Proper use

888330507

The modular samosPRO safety control may only be operated under the following conditions:

• You are operating the control within the specified operating limits for voltage, temperature, etc. (see the following for further information:

• You are operating the control within the specified areas of application. (Further information:

Areas of application of the device [ch. 2.2, p. 10]

The control may only be operated by qualified personnel and may only be used on a machine on which it has been installed and commissioned for the first time by a qualified person in accordance with this manual.

In the event of any other use or any changes to the device – including within the scope of installation – this shall nullify any sort of warranty claim with respect to Wieland Electric GmbH.

• The external power supply of the devices must able to bridge a short-term power outage of 20 ms in accordance with EN 60204. Suitable PELV- and SELV-capable power packs can be obtained as accessories from Wieland Electric.

• The modules for the samosPRO system correspond to class A, group 1, in accordance with EN 55011. Group 1 includes all ISM devices in which intentionally generated and/or wired HF power, which is required for the internal function of the device itself, occurs.

The samosPRO system fulfills the requirement for class A (industrial applications) according to the "Emitted interference" basic trade standard. Thus, the samosPRO system is only suitable for use in an industrial environment and not in

Technical data [ch. 12, p. 70]

)

UL/CSA applications:

• Use lines that are suitable for a temperature range of 60 to 75°C.

• Tighten the screw terminals with a torque of 5-7 lbs/in.

• Only use in a pollution degree 2 environment.

• The modules must be supplied by a voltage source with protective isolation, which is protected by a fuse in accordance with UL 248 with a nominal power of 100 V, wherein V corresponds to the direct current power supply with a maximum value of 42.4 V DC, which means that the requirements of UL 508 for the current and voltage limits are met.

• The maximum permissible total current for the SP-SDIO modules with outputs Q1 to Q4 is

= 3.2 A.

total

Page 12

Safety

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Note the safety information and protective measures!

2.4

General safety information and protective measures

888331531

Note the following points in order to ensure proper use of the samosPRO safety control.

• Please follow the standards and guidelines valid in your country when installing and using the samosPRO safety control.

• The national/international legal regulations apply to the installation and use of the samosPRO safety control as well as for the commissioning and repeated technical testing, particularly the following:

– Machinery Directive 2006/42/EC

– EMC Directive 2014/30/EC

– Work Equipment Directive 2009/104/EC

– Low-Voltage Directive 2014/35/EC

– The accident prevention regulations/safety rules

– RoHS (Restriction of Hazardous Substances) Directive 2011/65/EC

• Manufacturers and operators of a machine on which a samosPRO safety control is being used are responsible for coordinating with the proper authorities with regard to applicable safety guidelines/rules and complying with these.

• The notices, particularly the test notices, must be observed without fail. Further information:

Requirements for electric installation [ch. 7.1, p. 57]

The tests must be conducted by qualified persons or by those who are personally authorized and commissioned to do so and must always be fully documented at all times by a third-party.

• This manual must be provided to the operator of the machine on which the samosPRO safety control is being used. The machine operator must be trained by qualified persons and is required to read this manual.

Page 13

Safety

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

We will be happy to help you in disposing of these devices. Simply contact us.

ATTENTION

Important information

Components

Disposal

electric connecting pieces

Cardboard, paper

Paper/cardboard recycling

2.5

2.5.1

2.5.2

Environmentally friendly behavior

888332555

The modular samosPRO safety control is designed such that it stresses the environment as little as possible. It uses only a minimum of power and resources.

 Make sure that you also carry out work while always considering the environment.

Disposal

888334091

The disposal of unusable or irreparable devices should always be done in accordance with the respectively valid country-specific waste-elimination guidelines (e.g. European Waste Code 16 02 14).

Sorting of materials

888335627

• The sorting of materials may only be carried out by qualified persons!

• Care must be used when disassembling the devices. There is a risk of injuries during this process.

Before you can route the devices to the environmentally-friendly recycling process, it is necessary to sort the various samosPRO materials.

 Separate the housing from the rest of the components (particularly from the PC board).  Place the separated components into the corresponding recycling containers (see the

following table).

Table 1: Overview of disposal according to components

Product

Housing

PC boards, cables, connectors, and

Packaging

Plastic recycling

Electronics recycling

Page 14

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

3.1

Product description

888337163

This section will provide you with information on the properties of the samosPRO system and describes the setup and function.

System properties

888338699

Illustration 1: Modular samosPRO safety control

The samosPRO system is characterized by the following system properties:

• Modular setup: 1 COMPACT module and up to 12 input/output expansion modules, each of which has an overall width of 22.5 mm

• 16 to 116 inputs and 4 to 56 outputs

• Programmable using samosPLAN5+

• Can use up to 300 standard and application-specific logical blocks

• Standard logical blocks: AND, OR, NOT, XNOR, XOR

• Application-specific logical blocks: Emergency stop, two-hand, muting, operating mode selection switch, reset, restart

• Can be integrated into different networks using gateways (e.g. ProfibusDP, CANopen, Modbus/TCP, etc.)

The samosPLAN5+ programming software is available for configuring the control tasks.

You can find the programming software on the Internet or on CD:

• http://www.wieland-electric.com

samosPLAN5+ CD [ch. 13, p. 88]

•

Page 15

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

3.2

System setup

888341643

A samosPRO COMPACT system consists of the following modules and/or components:

• One COMPACT module

• One program removable storage

• The samosPLAN5+ programming software

• Up to two gateway modules

• Up to 12 additional SP-SDIO, SP-SDI and SP-DIO input/output modules

• In addition, SP-XX expansion modules can be used. This may be for example the SA-OR-Sx relay output expansions or the SNS4084K standstill monitor. These modules are shown in the report from samosPLAN5+ but cannot be logically connected to the modules of the Samos PRO COMPACT system.

Further information on positioning this module: "samosPLAN5+ software" (BA000968) manual, section "Special case: SP-XX expansion module"

Illustration 2: Example of a minimum samosPRO system setup with SP-COP2

Illustration 3: Maximum samosPRO system setup

Page 16

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Type

Description

Inputs

Outputs

Logical blocks

Max. occurrence

SP-COP1

Controller module

20 4 300

1×

SP-COP2-EN

Controller module

16-20 1)

4-81)

SP-COP2-ENI

Controller module

16-20 1)

4-81)

SP-SDIO

Input/output expansion

8 4 –

SP-SDI

Input expansion

8 – –

SA-OR-S1

Relay output expansion

– 4 –

4×2)

SA-OR-S2

Relay output expansion

– 2 –

8×2)

SP-DIO

Input/output expansion

81)

81) – 12×

SP-PROFIBUS-DP

PROFIBUS DP gateway

– – –

SP-CANopen

CANopen gateway

– – –

SP-EN-ETC

EtherCAT Gateway

– – –

Maximum 16 safe relay outputs

Table 2: Overview of modules (without program removable storage)

300 1×

12×

2×

4 inputs or 4 outputs can be configured as an option

Page 17

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Available from module version

Feature / functionality

SP-COP1-x

SP-COP2-ENx

SP-COP2ENI-x

samosPLAN5 +

Modbus TCP

---

A-01

V1.0

Non-secure I/O (SP-DIO)

C-01.xx

V1.3

EtherCAT (SP-EN-ETC)

C-01.xx

V1.3

EtherNet/IP

---

D-01.xx

V1.4

Press functions1)

D-01.xx

V1.4 1) only available with module variants -P (example: SP-COP2-EN-P-x)

File menu

About

3.3

Version, compatibility, and features

840060811

There are various module versions and function packages for the samosPRO product family that enable various functions. This section will give you an overview as to which module version, which function package, and/or which version of the samosPLAN5+ you will need to be able to use a certain function or a certain device.

Table 3: Module and software versions required

Safe I/O (SP-SDIO, SP-SDI) A-01 A-01 A-01 V1.0

Profinet IO --- --- B-01.xx V1.2

Info

• You will find the module version on the type plate of the samosPRO modules.

• You can find the samosPLAN5+ version in the green

under

• You can obtain the latest version of the samosPLAN5+ on the Internet at http://www.wieland-electric.de.

• Newer modules are backwards-compatible, which means that each module can be replaced with a module having a higher module version.

• You can find the date of manufacture for a device on the type plate in the S/N field in the format <Product no.>yywwnnnnn (yy = year, ww = calendar week).

Page 18

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

LED

Meaning

Flashing codes [ch. 10.3.1, p.

63]

Display of the

Module state [ch. 10.3.1, p. 63]

Control project [ch. 10.3.1,

p. 63]

Input LED I1 to I20

State display of the

Inputs [ch. 10.3.1, p. 63]

Output LED Q1 to Q4

State display of the

Outputs [ch. 10.3.1, p. 63]

assignment

24 V supply voltage for all modules, except for supply of outputs

GND of supply voltage

I1 - I20

Safe, digital inputs

Q1 - Q4

Safe, digital outputs

24 V supply voltage of outputs Q1 - Q4

T1 - T4

Test signal outputs

3.4

3.4.1

3.4.2

COMPACT module SP-COP1

888347531

Description

888349067

COMPACT module SP-COP1 is a central processing unit for the entire system in which all of the signals are monitored and logically processed according to the configuration stored in the SP-COP-CARD1 program removable storage. The module has safe inputs and outputs as well as test signal outputs. The system outputs are switched as a result of the processing. The internal safety bus in this case serves as a data interface.

Module versions

In addition to the basic version there is the SP-COP1-

compact module.

This has additional press control functions.

Display elements, interfaces, and terminal description

888350603

Illustration 4: SP-COP1 display elements

Table 4: 4 LED displays

PWR/EC Display of the supply voltage state

Display of an error through various

CV Display of the verification state of the

Table 5: SP-COP1 pin assignment

Page 19

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Connector/bushing

USB mini

Signal

Color

Assignment PC-side

+5V 2 - data

+ data

GND

NOTICE

• If the USB interface of the main module is permanently connected, then the maximum

main module, e.g. by using optocouplers.

3.4.3

USB interface

The main module has a mini-USB interface with the following functions:

• Transfer of the configuration from samosPLAN5+ to the program removable storage

• Reading of configuration from program removable storage in samosPLAN5+

• Diagnostics of the samosPRO systems with samosPLAN5+

Table 6: USB interface pin assignment

permissible cable length is 3 m.

• Avoid using ground loops between the USB interface GND and the A2 connection of the

Internal circuits

888354955

Illustration 5: Inputs and test pulses at an SP-COP1 module

Illustration 6: Outputs at an SP-COP1 module

Page 20

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

• One SP-COPx has four test signal generators T1 – T4.

DC (after high) at inputs that are connected to test outputs are

Make note of this during wiring (e.g. through separate routing or protected lines)!

Switching off the test pulses at one of the two outputs of an output pair will switch off the test pulses of the entire output pair!

Safety technology

reference values [ch. 12.2, p. 73]

Be sure to use protected or separate cabling!

off output, which will influence the capability of switching off the outputs.

Carry out cyclic tests when the test pulses at one or more safety outputs are deactivated!

• Restart the samosPRO system by switching off the supply voltage.

Edit

Activation of test pulses of this output

ATTENTION

Be sure to consider a potential brief switch to high with single-channel safety outputs!

Otherwise, there is a hazard for the operator of the machine.

3.4.4

3.4.5

3.4.6

ATTENTION

Product description

Limited short-circuit detection in the input circuits

895385995-1

• Short-circuits between test signal generators of an SP-COPx are detected. Between different modules the short circuit detection is then only ensured if the test gaps of the test signal generators are < 4 ms, the test periods ≥ 200 ms. In addition, the short circuit de- tection is only ensured if no more than 9 modules (SP-SDI / SP-SDIO) have been plugged in. Short-circuits after 24 V detected independently of the length of the test gaps.

Deactivating the test pulses at the outputs of the SP-COP1

888356491

It is possible to deactivate the test pulses at one or more output pairs. The outputs are combined into two output pairs with the SP-COP1. Q1/Q2 and Q3/Q4. The test pulses each act upon the two outputs of an output pair.

Deactivating the test pulses at one or more safety outputs of an SP-COP reduces the safety parameters of both safety outputs of the respective output pair of this module.

• Be aware of this in order to ensure that your application corresponds to an appropriate risk analysis and risk avoidance strategy.

• You can find more detailed information on the safety parameters here:

ATTENTION

• If you deactivate the test pulses at one or more safety outputs, short-circuits at other output circuits cannot be detected. This affects the safety function!

• In the event of a short-circuit after 24 V, it will no longer be possible to switch off the output. Furthermore, it will not be possible to prevent reverse current from going into a switched-

Once you deactivate the test pulses at one or more safety outputs, conduct the following tests once a year:

• Switch off all of the safety outputs without test pulses simultaneously for at least one second via the logic program of the COMPACT module. OR

You will thus deactivate the test pulses at an output of the SP-COP1:

 Connect an output element to the SP-COP module.  Using the right mouse key, click on the output element and select the

command in

the context menu.

 Deactivate the

option. The test pulses of this output will be switched off. A corresponding note will be displayed in the hardware configuration area under the respective SP-COP module.

Single-channel use of outputs on the SP-COP1

888357515

In the event of an internal hardware error, single-channel safety outputs can switch to high once for 10 ms after the error has been detected.

• Consider this during your risk analysis and reduction strategy.

Page 21

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

LED

Meaning

Flashing codes [ch. 10.3.1, p.

63]

Display of the

Module state [ch. 10.3.1, p. 63]

Control project [ch. 10.3.1,

p. 63]

to IQ4

assignment

GND of supply voltage

Q1 - Q4

Safe, digital outputs

IQ1 - IQ4

Safe, digital inputs or outputs (configurable through samosPLAN5+)

3.5

3.5.1

3.5.2

COMPACT module SP-COP2-EN

888359051

Description

888360587

COMPACT module SP-COP2-EN is the central processing unit for the entire system in which all of the signals are monitored and logically processed according to the configuration stored in the SP-COP-CARD1 program removable storage. The module has safe inputs and outputs as well as test signal outputs. The system outputs are switched as a result of the processing. The internal safety bus in this case serves as a data interface.

Module versions

In addition to the basic version there is the SP-COP2-EN-

compact module.

This has additional press control functions.

Display elements, interfaces, and terminal description

888362123

Illustration 7: SP-COP2-EN display elements

Table 7: SP-COP 2 LED displays

PWR/EC Display of the supply voltage state

Display of an error through various

CV Display of the verification state of the

Input LED I1 to I16, IQ1

Output LED Q1 to Q4,

State display of the

Inputs [ch. 10.3.1, p. 63]

Outputs [ch. 10.3.1, p. 63]

IQ1 to IQ4

Table 8: Pinout SP-COP2

A1 24 V supply voltage for all modules, except for supply of outputs

I1 - I16 Safe, digital inputs

Page 22

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

assignment

24 V supply voltage of outputs Q1 - Q4

24 V supply voltage of configurable outputs IQ1 - IQ4

T1 - T4

Test signal outputs

Connector/bushing

USB

Signal

+5V 2 - data

+ data

GND

NOTICE

• If the USB interface of the main module is permanently connected, then the maximum

main module, e.g. by using optocouplers.

Connector/bushing RJ45

Signal (Auto MDI-X)

RD+ / TD+

RD- / TD-

TD+ / RD+

USB interface

The main module has a mini-USB interface with the following functions:

• Transfer of the configuration from samosPLAN5+ to the program removable storage

• Reading of configuration from program removable storage in samosPLAN5+

• Diagnostics of the samosPRO systems with samosPLAN5+

Table 9: USB interface pin assignment

permissible cable length is 3 m.

• Avoid using ground loops between the USB interface GND and the A2 connection of the

Ethernet interface

The main module has an Ethernet interface with the following functions:

• Transfer of the configuration from samosPLAN5+ to the program removable storage

• Reading of configuration from program removable storage in samosPLAN5+

• Diagnostics of the samosPRO systems with samosPLAN5+

• Continuous diagnostics of the samosPRO system via a connected PLC.

Table 10: RJ 45 bushing pin assignment

6 TD- / RD-

The device itself detects which cable type, patch cable or cross-link cable, is being used (Auto MDI-X), which is why the pin assignment does not matter with regard to the RD or TD signals.

Page 23

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Internal circuits

3.5.3

888365195

Product description

Illustration 8: Inputs and test pulses at an SP-COP2-EN module

Illustration 9: Outputs at an SP-COP2-EN module

Page 24

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

• One SP-COPx has four test signal generators T1 – T4.

DC (after high) at inputs that are connected to test outputs are

Make note of this during wiring (e.g. through separate routing or protected lines)!

Switching off the test pulses at one of the two outputs of an output pair will switch off the test pulses of the entire output pair!

Safety technology

reference values [ch. 12.2, p. 73]

ATTENTION

Be sure to use protected or separate cabling!

output.

Carry out cyclic tests when the test pulses at one or more safety outputs are deactivated!

• Restart the samosPRO system by switching off the supply voltage.

Edit

Activation of test pulses of this output

3.5.4

3.5.5

ATTENTION

Product description

Limited short-circuit detection in the input circuits

895385995-2

Deactivating the test pulses at the outputs of the SP-COP2

888366731

It is possible to deactivate the test pulses at one or more output pairs. The outputs are combined into four output pairs with the SP-COP2: Q1/Q2, Q3/Q4, IQ1/IQ2, and IQ3/IQ4. The test pulses each act upon the two outputs of an output pair.

Deactivating the test pulses at one or more safety outputs of an SP-COP reduces the safety parameters of both safety outputs of the respective output pair of this module.

• Be aware of this in order to ensure that your application corresponds to an appropriate risk analysis and risk avoidance strategy.

• You can find more detailed information on the safety parameters here:

ATTENTION

• If you deactivate the test pulses at one or more safety outputs, short-circuits at other output circuits cannot be detected. This affects the safety function!

• In the event of a short-circuit after 24 V, it will no longer be possible to switch off the

Once you deactivate the test pulses at one or more safety outputs, conduct the following tests once a year:

• Switch off all of the safety outputs without test pulses simultaneously for at least one second via the logic program of the COMPACT module. OR

You will thus deactivate the test pulses at an output of the SP-COP2:

 Connect an output element to the SP-COP module.  Using the right mouse key, click on the output element and select the

command in

the context menu.

 Deactivate the

option. The test pulses of this output will be switched off. A corresponding note will be displayed in the hardware configuration area under the respective SP-COP module.

Page 25

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Be sure to consider a potential brief switch to high with single-channel safety outputs!

Otherwise, there is a hazard for the operator of the machine.

3.5.6

Single-channel use of outputs on the SP-COP2

888368267

In the event of an internal hardware error, single-channel safety outputs can switch to high once for 10 ms after the error has been detected.

• Consider this during your risk analysis and reduction strategy.

Page 26

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

• The data stored in the SP-COP-CARD1 program removable storage will be retained even

a module, make sure that the program removable storage is inserted into

dules.

3.6

3.6.1

3.6.2

3.7

3.7.1

COMPACT module SP-COP2-ENI

888369803

Description

888371339

COMPACT module SP-COP2-ENI has the same functionality and has the same connections and the same displays as the

SP-COP2-EN [ch. 3.5, p. 21]

In addition, this module has the following gateway functionality on-board:

• Modbus/TCP interface

• PROFINET IO interface

• EtherNet/IP interface

Module versions

In addition to the basic version there is the SP-COP2-ENI-

compact module.

This has additional press control functions.

Display elements, error codes, and terminal description

888372363

The displays of the MS and CV LEDs as well as the terminal assignment of the USB and Ethernet interface are identical to those for the SP-COP2-EN controller module.

Further information:

Display elements, interfaces, and terminal description [ch. 3.5.2, p. 21]

COMPACT SP-COP-CARD1 removable storage

888373387

Description

888374923

The system configuration of the entire samosPRO system is stored in the SP-COP-CARD1 program removable storage. This has the advantage that the samosPRO system does not have to be reconfigured when modules are replaced.

The COMPACT SP-COP-CARD1 removable storage is an SD card that is produced and formatted specially for use in COMPACT modules.

if the supply voltage is interrupted.

• When replacing the appropriate COMPACT module. Mark all of the connection lines and plug connectors on the samosPRO system clearly to prevent mixups.

• Commonly available SD cards cannot be used/inserted in samosPRO and COMPACT mo-

Page 27

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Limited short-circuit detection in the input circuits

Make note of this during wiring (e.g. through separate routing or protected lines)!

NOTICE

• The LEDs of inputs I1 to I8 indicate the state of the inputs at an update rate of about 64 ms.

3.8

3.8.1

SP-SDIO input/output expansion module

888376459

Description

888377995

The SP-SDIO module is an input/output expansion with eight safe inputs and four safe outputs. It has two test signal generators: one for test output X1 and one for test output X2.

The SP-SDIO module offers the following functions:

• Monitoring of connected safety devices For further information:

Connecting devices [ch. 4, p. 37]

• Forwarding the input information to the main module

• Receipt of control signals from the main module and corresponding switching of outputs

• Fast shut-off: Direct switch-off of the actuators connected on the module. This results in a significant reduction in the response time of the entire system. Only 8 ms are needed in the response times of the devices at the inputs and outputs in order to switch-off the outputs. The runtimes on the internal SBUS+ bus and the Logic Execution Time do not play any role in this case. Further information:

samosPRO system response times [ch. 12.1, p. 70]

• Activating or deactivating test pulses at the outputs (Q1–Q4) with firmware version V2.00.0 and higher.

Module SP-SDIO cannot be operated alone; it always requires an SP-COP COMPACT module (see "samosPLAN5+" programming software).

It is possible to use multiple SP-SDIO84 modules simultaneously (see

15]

). The voltage of the internal logic and the test outputs is supplied via the system connector

System setup [ch. 3.2, p.

and the internal SBUS+ bus. The voltage of the Q1–Q4 outputs of the SP-SDIO must be supplied directly via A1/A2 at the respective module.

ATTENTION

• One SP-SDIO has two test signal generators, X1 and X2.

• Short-circuits between test signal generators of an SP-SDI or SP-SDIO expansion module are detected. Between different modules the short circuit detection is then only ensured if the test gaps of the test signal generators are < 4 ms, the test periods ≥ 200 ms and no more than 9 modules (SP-SDI / SP-SDIO) have been plugged in. Short-circuits after 24 V DC (after high) at inputs that are connected to test outputs are detected independently of the length of the test gaps.

Page 28

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Display elements and terminal assignment

Terminal

assignment

X1/X2

Test output 1 / test output 2

I1–I4

Inputs 1 to 4

24 V

GND

I5–I8

Inputs 5 to 8

Q1–Q4

Outputs 1 to 4

3.8.2

888379019

Product description

Illustration 10: SP-SDIO display elements

Flashing codes

Further information:

SDI) [ch. 10.3.2, p. 65]

Terminal assignment

Table 11: SP-SDIO terminal assignment reference

Device state and LED displays in the expansion modules (SP-SDIO, SP-

Page 29

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

3.8.3

Internal circuits

888388363

Illustration 11: Internal SP-SDIO circuits: Safe inputs and test outputs

Illustration 12: Internal SP-SDIO circuits: Safety outputs

Page 30

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Deactivating the test pulses at any output reduces the safety parameters of all outputs!

Technical data [ch.

12, p. 70]

Be sure to use protected or separate cabling!

off output, which will influence the capability of switching off the outputs.

Carry out cyclic tests when the test pulses at one or more safety outputs are deactivated!

• Restart the samosPRO system by switching off the supply voltage.

Edit

Activation of test pulses of this output

ATTENTION

Be sure to consider a potential brief switch to high with single-channel safety outputs!

chine.

3.8.4

3.8.5

ATTENTION

Product description

Deactivating the test pulses at the outputs of the SP-SDIO

888394763

With firmware version V2.00.0 and higher, it is possible to deactivate the test pulses at one or more outputs of SP-SDIO84-P1 modules.

Deactivating the test pulses at one or more safety outputs of an SP-SDIO module reduces the safety parameters of all Q1 to Q4 safety outputs of this module.

• Be aware of this in order to ensure that your application corresponds to an appropriate risk analysis and risk avoidance strategy.

• You can find more detailed information on the safety parameters here:

• If you deactivate the test pulses at one or more safety outputs, short-circuits at other output circuits cannot be detected. This affects the safety function!

• In the event of a short-circuit after 24 V, it will no longer be possible to switch off the output. Furthermore, it will not be possible to prevent reverse current from going into a switched-

ATTENTION

Once you deactivate the test pulses at one or more safety outputs, conduct the following tests once a year:

• Switch off all of the safety outputs without test pulses simultaneously for at least one second via the logic program of the COMPACT module. OR

You will thus deactivate the test pulses at an output of the SP-SDIO:

 Connect an output element to the SP-SDIO module.  Using the right mouse key, click on the output element and select the

command in

the context menu.

 Deactivate the

option. The test pulses of this output will be switched off. A corresponding note will be displayed in the hardware configuration area under the respective SP-SDIO module.

Single-channel use of outputs on the SP-SDIO

888395787

In the event of an internal hardware error, single-channel safety outputs (Q1 to Q4) can switch to high once for 10 ms after the error has been detected. Consider this during your risk analysis and reduction strategy. Otherwise, there is a hazard for the operator of the ma-

Page 31

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Limited short-circuit detection in the input circuits

DC (after High) at inputs that are connected to test outputs are detected independently

Make note of this during wiring (e.g. through separate routing or protected lines)!

3.9

3.9.1

ATTENTION

Product description

SP-SDI input/output expansion module

888397323

Description

888398859

The SP-SDI module is an input expansion with eight safe inputs. If fulfills the following tasks:

• Monitoring of connected sensors For further information:

Connecting devices [ch. 4, p. 37]

• Forwarding of input information to the COMPACT module

Module SP-SDI cannot be operated alone; it always requires an SP-COP COMPACT module (see "samosPLAN5+" programming software).

It is possible to use multiple SP-SDI modules simultaneously (see

15]

). The voltage of the internal logic and the test outputs is supplied via the program remo-

vable storage and the internal SBUS+.

• One SP-SDI has two test signal generators. One test signal generator is responsible for the odd-numbered test outputs (X1, X3, X5, and X7), while the other is responsible for the even-numbered test outputs (X2, X4, X6, and X8).

• Please ensure that the odd-numbered test outputs (X1, X3, X5, and X7) at the SP-SDI are connected to a common test signal generator and that the even-numbered test outputs (X2, X4, X6, and X8) are connected to another common test signal generator. Therefore, short-circuits between the odd-numbered test outputs (X1, X3, X5, and X7) cannot be detected. The same applies accordingly to the even-numbered test outputs (X2, X4, X6, and X8).

System setup [ch. 3.2, p.

Page 32

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

• The LEDs of inputs I1 to I8 indicate the state of the inputs at an update rate of about 64 ms.

Terminal

assignment

X1/X3

Test signal 1

X2/X4

Test signal 2

I1 – I4

Inputs 1 to 4

X5/X7

Test signal 1

3.9.2

3.9.3

Display elements and terminal assignment

888399883

Illustration 13: SP-SDI display elements

Flashing codes

Further information:

SDI) [ch. 10.3.2, p. 65]

Terminal assignment

Table 12: SP-SDI terminal assignment reference

I5 – I8

X6/X8 Test signal 2

Internal circuits

888402571

Device state and LED displays in the expansion modules (SP-SDIO, SP-

Inputs 5 to 8

Illustration 14: Internal SP-SDI circuits: Safety inputs and test outputs

Page 33

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

3.10

3.10.1

SP-DIO input/output expansion module

1126263051

Description

1126271883

The SP-DIO module is an input/output expansion with four non-secure inputs, four non-secure outputs and 4 non-secure input/output combinations whose function is configured using the samosPLAN5+ software.

The SP-DIO module offers the following functions:

• Monitoring of connected devices and sensors For further information:

Connecting devices [ch. 4, p. 37]

• Forwarding the input information to the main module

• Receipt of control signals from the main module and corresponding switching of outputs

The SP-DIO module cannot be operated alone; it always requires an SP-COP COMPACT module (see "samosPLAN5+" programming software).

It is possible to use multiple SP-DIO modules simultaneously (see

15]

). The voltage of the internal logic is supplied via the system connector and the internal

System setup [ch. 3.2, p.

SBUS+ bus. The voltage of the Y1–Y4 and IY5–IY8 outputs of the SP-DIO must be supplied directly via A1/A2 at the respective module.

Refresh rate

The LEDs of the I1–I4 inputs and the Y1–Y4 outputs or the inputs/outputs combination show the state with a refresh rate of approx. 4 ms.

Restricted selection of inputs

Only the single-channel inputs are available to be selected in the configuration for the SP-DIO expansion module, for example:

Illustration 15: Single-channel inputs for the 'SP-DIO' expansion module

Page 34

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Terminal

assignment

24 V

GND

I1–I4

non-secure inputs 1 to 4

IY5–IY8

non-secure inputs/outputs combination 5 to 8

Y1–Y4

non-secure outputs 1 to 4

3.10.2

Display elements and terminal assignment

1126324875

Illustration 16: SP-DIO display elements

Flashing codes

Further information:

10.3.3, p. 65]

Terminal assignment

Table 13: SP-DIO terminal assignment reference

Device state and LED displays of the expansion module (SP-DIO) [ch.

Page 35

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Internal circuits

3.10.3

1126341003

Product description

Illustration 17: Internal switching circuit of the SP-DIO: non-secure inputs

Illustration 18: Internal switching circuit of the SP-DIO: non-secure outputs

Illustration 19: Internal switching circuit of the SP-DIO: non-secure inputs/outputs combination

Page 36

Product description

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Use of the IY5–IY8 inputs/outputs

When using the combination connections as input, the signal input voltage to IY5–IY8 may never be greater than the supply voltage to A1/A2.

Page 37

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Loss of safety function due to incorrect configuration!

The configuration of the safety application must be precisely adapted to the circumstances of the system or machine to be monitored.

off time of the connected sensors must be longer than the

the sensors.

Protect single-channel inputs against short-circuits and cross-connections!

Because of this, note the following specifications for single-channel signals with test pulses:

This must be noted in particular for the following inputs:

Connecting devices

888405259

This section describes the connection of safety sensors and actuators to the samosPRO system and provides setup information for selected functions.

The samosPRO system supports applications up to Performance Level PL e (as per EN ISO 13849-1) and up to Safety Integrity Level SIL CL3 (as per EN 62061).

The level of safety actually achieved depends on the external wiring, the implementation of the wiring, the parameterization, the selection of the safety sensors, and their arrangement on the machine. To this end, consider all of the required boundary conditions and evaluate them, for example, in a Failure Modes and Effects Analysis (FMEA).

You can find additional information to be noted during the electrical installation here:

installation [ch. 7, p. 57]

Electrical

ATTENTION

Important information

Carefully plan and implement configuration!

• Check to ensure that the configured safety application monitors the machine or system as you have planned and whether the safety of a configured application is being ensured at all times. This must be ensured in all operating modes and for all sub-applications. Document the results of this test!

• Be sure to note the instructions for commissioning and daily testing in the operating instructions for the safety equipment integrated into the safety application.

• Note the warning information and function descriptions for the safety equipment connected to the safety control. When in doubt, contact the respective manufacturer of the safety equipment.

• Note that the minimum switchexecution time of the logic function (for further information, see the "samosPLAN5+ Software" manual (BA000968), Time values and logic execution time). In this way you will ensure that the samosPRO system can detect the switching of sensors. The minimum switch-off time of sensors is typically listed in the technical data for

When a short-circuit to high occurs at a single-channel input with test pulses that were previously low, this signal can then look like a pulse for the logic. A short-circuit to high means that the signal is first to high and then is back to low after the error detection time. A pulse can be generated due to the error detection.

• If the short-circuit to high occurs at a single-channel input with test pulses that was previously high, this signal for the logic then looks like a delayed falling edge (transition from high to low).

• When a single-channel input is used and an unexpected pulse or a delayed falling edge (high to low) at this input can lead to a state causing a risk, then you must undertake the following measures:

– Protected cabling for the signal in question (in order to prevent cross-connections with

other signals)

– No cross-connection detection, i.e. no connection with a test output

– Input reset at the function block reset

– Input restart at the function block restart

– Input restart at the function blocks for press applications (eccentric press contact mo-

nitor,

– contact monitor for universal presses, cycle mode, press setup, single stroke monito-

ring, press automatic mode)

Page 38

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

• When using an odd-numbered test output, odd-numbered inputs must be used, while

You have to use the test outputs of the module at which the device to be tested has been connected.

– Input override at a function block for muting

– Input reset at a function block for valve monitoring

– Resetting of inputs to zero and setting at a start value on an event counter function

Report function in samosPLAN5+

After project planning, you will receive the following documentation in samosPLAN5+ under "Info -> Report":

• Logic report

• List of parts

• Wiring information

Table 14: Excerpt from exemplary documentation in samosPLAN5+

block

even-numbered inputs must be used when using an even-numbered test output.

•

Page 39

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

without testing

Channel 2: Contact between 24 V and I4

Function

Info

Testing

Possible

tion/cascading

max. line resistance of 100 Ω

NOTICE

You can find additional information in the operating instructions for the SNH emergency stop button.

Electrical connection: Example from samosPLAN5+

Channel 2: Contact between Ub and I4

Channel 2: Contact between T2 and I6

4.1

4.1.1

4.1.2

Safety command devices and electromechanical safety switches

888411275

Emergency stop buttons (e.g. SNH series)

888412811

Table 15: Connection

Single-channel,

Contact between 24 V and I1

Single-channel,

Contact between T2 and I2

with testing

Two-channel, without testing

Two-channel, with testing

Channel 1: Contact between 24 V and I3

Channel 1: Contact between T1 and I5

Channel 2: Contact between T2 and I6

The pre-configured two-channel emergency stop buttons in samosPLAN5+ have equivalent switching contacts. In order to implement two-channel complementary switching contacts, you can find corresponding elements in the element window under the group of potential-free contacts.

Table 16: Functions

Series connec-

Max. number of emergency stop buttons switched in series: note

Synchronous time 4 ms to 30 ms

Electromechanical safety switch without lock (e.g. SMS series)

888420491

Table 17: Electromechanical safety switch connection

Single-channel,

Contact between Ub and I1

without testing

Single-channel,

Contact between T2 and I2

with testing

Two-channel,

Channel 1: Contact between Ub and I3

without testing

Two-channel,

Channel 1: Contact between T1 and I5

with testing

Page 40

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

Inductor at Q1

Inductor at Q3

Inductor at Q1

Function

Info

tion/cascading

determined by the max. line resistance of 100 Ω.

Synchronous time

4 ms–30 s

NOTICE

You can find additional information in the operating instructions for the electromechanical safety switches.

4.1.3

Electromechanical safety switch with lock (e.g. SIN series)

888428171

Table 18: Connection of locks

Single-channel, without testing

Contact between Ub and I1

Single-channel, with testing

Contact between T2 and I2

Two-channel, without testing

Inductor at Q2

Channel 1: Contact between Ub and I3

Channel 2: Contact between Ub and I4

Two-channel, with testing

Channel 1: Contact between T1 and I1

Channel 2: Contact between T2 and I2

Table 19: Functions with electromechanical safety switches and locks

Testing Possible

Series connec-

The max. number of emergency stop buttons switched in series is

Page 41

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

NC 2: between Ub and I2

NO 2: between Ub and I4

Function

Info

Series connection

Not possible

Synchronous time

4 ms–30 s

NOTICE

You can find additional information in the operating instructions for the respective devices.

4.1.4

Enable switch

888442507

Table 20: Enable switch connection

2 positions,

NC 1: between Ub and I1

without testing

2 positions, with testing

3 positions, without testing

NC 1: between T1 and I3

NC 2: between T2 and I4

NC 1: between Ub and I1

NC 2: between Ub and I2

NO 1: between Ub and I3

3 positions, with testing

NC 1: between Ub and I5

NC 2: between Ub and I6

NO 1: between T1 and I7

Table 21: Functions

NO 2: between T2 and I8

Testing Possible

Page 42

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

NOTICE

You can find additional information in the operating instructions for two-hand control.

4.1.5

4.1.5.1

4.1.5.2

Two-hand control

888450187

Table 22: Two-hand control connection

Type IIIA,

without tes-

Channel 1: Contact between 24 V and I1

Channel 2: Contact between 24 V and I2

ting

Type IIIC,

without testing

NO (normally open contact) between 24 V and I6 (I8)

NC (normally closed contact) between 24 V and I5 (I7)

888454539

Type IIIA

With type IIIA, two equivalent inputs (make NC contacts for both two-hand buttons) are monitored.

A valid input signal is only generated when the ON state (H level) is present at both inputs within a time of 0.5 seconds (synchronous change, both two-hand buttons actuated) and both were previously in the OFF state (L level).

888456075

Type IIIC

With type IIIC, two pairs of equivalent inputs (NC (normally closed contact)/NO (normally open contact) contact pairs for both two-hand buttons) are monitored.

A valid input signal is only generated when the ON state (H/L level) is present at both inputs within a time of 0.5 seconds (synchronous change, both two-hand buttons actuated) and both were previously in the OFF state (L/H level).

Page 43

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

T2 and I2

Function

Info

Parallel connection

Possible

Series connection

Possible

ATTENTION

Make sure that the switch-off condition is sufficient!

NOTICE

You can find additional information in the operating instructions for the safety mats.

4.1.6

4.1.7

Safety mats and bumper

888457611

Table 23: Safety mats connection

Short-circuit-forming safety mat in 4-conductor technology, at test output

Short-circuit-forming multi-safety mat in 4conductor technology, at test output

Table 24: Function of safety mats

Channel 1: Contact between T1 and I1

Channel 2: Contact between

Channel 1: Contact between T1 and I1

Channel 2: Contact between

The actuation period for safety mats and bumper must be at least as high as the maximum value for the "test period" of both test outputs used in order to ensure that the switch-off condition will be detected and that a sequencing error will not occur.

Diode pairs for safety mats

888461963

In order to connect multiple short-circuit safety mats to an SP-COP, SP-SDI, or SP-SDIO module, you have to use the following Wieland terminal block:

Type: WKFN 2.5 E/35 GO-URL

Order No.: 56.703.8755.9

The two internal diodes of this terminal block have a common anode that has to be connected to a test output (Tn or X) of the SP-COP, SP-SDI, or SP-SDIO module.

In order to connect to independent safety mats, you will need two terminal blocks.

Illustration 20: Block diagram of the internal wiring WKFN 2.5 E/35 GO-URL

Page 44

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

between 24 V and I2

Function

Info

Testing

Possible

NOTICE

• Operating mode selection switches without test pulses enable 2 to 8 operating modes;

numbered inputs (I2, I4,

selection switches.

Function

Info

Testing

Possible

(BA000968)

4.1.8

4.1.9

Mode selection switch

888464651

Operating mode selection switch (1 from 2) to 24 V

Channel 1: Contact between 24 V and I1

Channel 2: Contact

Operating mode selection switch (1 from 2)

to test

output

Channel 1: Contact between T1 and I3

Channel 2: Contact between T2 and I4

operating mode selection switches with test pulses enable 2 to 4 operating modes.

• When wiring the tested operating mode selection switches, note that when using an oddnumbered test output (X1, X3, X5, X7), odd-numbered inputs (I1, I3, I5, I7) must be used; when using an even-numbered test output (X2, X4, X6, X8), evenI6, I8) must also be used.

• You can find additional information in the operating instructions for the operating mode

Potential-free contacts

888469003

The samosPLAN5+ software provides a series of potential-free contacts for "free" designing of contact elements. In this manner, you can implement different NO (normally open contact)/NC (normally closed contact) combinations with and without testing. In addition, there are elements for a start and stop button, reset button, and device monitoring (EDM).

Table 25: Function of potential-free contacts

Series connection Possible

Discrepancy time Further information: "samosPLAN5+ Software" manual

Page 45

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

Channel 2: Contact between T2 and I4

Electrical connection: Example from samosPLAN5+

NC contact between T2 and I2

Function

Info

Testing

Possible

tion/cascading

test pulse time

Discrepancy time

Preset at 1500 ms

NOTICE

You can find additional information in the operating instructions for the magnetic safety switches.

Electrical connection: Example from samosPLAN5+

Output A at I1

OSSD2 at I4

Function

Info

Inductive switches (serial):

and the correct setting of the test

Inductive switch: No cascading possible

NOTICE

You can find additional information in the operating instructions for the inductive safety switches.

4.2

4.2.1

4.2.1.1

4.2.1.2

4.2.2

Contactless safety sensors

888470539

Magnetic safety switches (e.g. SMA series)

888472075

888473611

Magnetic safety switches with equivalent inputs

Table 26: Connection of magnetic safety switches with equivalent inputs

With testing

888476299

Channel 1: Contact between T1 and I3

Magnetic safety switches with complementary inputs

Table 27: Connection of magnetic safety switches with antivalent inputs

With testing

NO contact between T1 and I1

Table 28: Functions with magnetic safety switches

Series connec-

Inductive safety switches

888478987

Possible; note max. line resistance of 100 µ and correct setting of

Table 29: Inductive safety switch connection

Inductive switch (serial)

Inductive switch

Table 30: Functions with inductive safety switches

Test input TE at T1

OSSD1 at I3

Testing Necessary with serial inductive switches

Series connection/cascading

Up to six sensors per input. Maximum OFF-ON delay of the cascade is 10 ms (otherwise, the test gap will lead to switch-off). Note the maximum line resistance of 100 Ω pulse time.

Page 46

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

OSSD2 at I2

Function

Info

tion/cascading

NOTICE

You can find additional information in the operating instructions for the respective transponder switch.

.2.3

Transponder switches

888483339

Table 31: Transponder connection

With OSSD

Table 32: Functions with transponders

Series connec-

Possible, depending on type used

OSSD1 at I1

Page 47

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

Output Q (receiver) at I3

ATTENTION

Note the safety information and protective measures!

Function

Info

Testing

Possible

Note the maximum line resistance of 100 Ω.

NOTICE

You can find additional information in the operating instructions for the type 2 single-beam safety light barriers.

Electrical connection: Example from samosPLAN5+

Output Q (receiver) at I4

ATTENTION

Route the transmitter and receiver lines outside of the switchbox so that a short-circuit

Function

Info

Note the maximum line resistance of 100 Ω.

NOTICE

You can find additional information in the operating instructions for the type 4 single-beam safety light barriers.

4.3

4.3.1

4.3.2

Testable single-beam safety light barriers

888486027

Testable type 2 single-beam safety light barriers

888487563

Table 33: Connecting testable type 2 single-beam safety light barriers

SLB type 2

Test input TE (transmitter) at T1

Route the transmitter and receiver lines outside of the switchbox so that a short-circuit between these lines can be avoided, e.g. route them separately in separate sheathed cables or protected areas.

Table 34: Functions with testable type 2 single-beam safety light barriers

Series connec-

Possible, depending on the safety light barrier type used

tion/cascading

Testable type 4 single-beam safety light barriers

888490251

SLB type 4

Test input TE (transmitter) at T2

between these lines can be avoided, e.g. route them separately in separate sheathed cables or protected areas.

Table 35: Functions with testable type 4 single-beam safety light barriers

Testing Required

Series connec-

Maximum of seven pairs per inputs

tion/cascading

Page 48

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

• Select the minimum value for the desired test gap in the settings of the customer-specific

prevent error detection by this test.

NOTICE

Note the installation information in the operating instructions for the respective sensors and particularly the following points:

tion must absolutely be adhered to.

receiver

4.3.3

4.3.4

Customer-specific testable single-beam safety light barriers

888492939

You can find additional information on creating customer-specific elements here: "samosPLAN5+ Software" manual (BA000968)

element dialog.

• Regardless of the test gap, the entire OFF-ON delay of the cascade must be less than the maximum OFF-ON delay of the respective test output (as shown in the report for the samosPLAN5+) – 2 ms. Otherwise, the test gap will cause a switch-off. With SP-COP, SP-SDIO, or SP-SDI modules, this value = 12 ms – 2 ms = 10 ms.

• Use a shielded or separate cable for the connections from the test output of the module (X1 to X8) to the test input of the transmitter and from the output of the receiver to the safe input of the module (I1 to I8). Otherwise, a short-circuit between the signals may

Information on installing testable single-beam safety light barriers

888494475

• Single-beam safety light barriers may only be used as access protection in accordance with EN ISO 13855. They may not be used as finger or hand protection.

• Maintain the minimum distance to reflective surfaces.

• The safety distance between the light beam and the danger point for the access protec-

Illustration 21: Minimum distance "a" to reflective surfaces, correct installation, and alignment

S = transmitter R = receiver D = distance between transmitter and

1 = border to the hazardous area

2 = reflective surface

3 = entry direction to the hazardous area

4 = optical axis

a = minimum distance to reflective surface

Page 49

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

Diagrams of the safety light barriers can be found in the respective operating instructions.

NOTICE

Avoid interaction between single-beam safety light barriers and between cascades

S3 cannot be received by receiver R1.

Illustration 22: Minimum distance "a" as a function of distance "D" for testable single-beam safety light barriers with 10° aperture angle

• If multiple single-beam safety light barrier pairs are used, the aperture angle of the sensors must absolutely be noted in order to prevent interaction.

• If the transmitter is only installed on one side, the light beams must not overlap on the receiver side so that the light beam of the transmitter reaches two receivers.

• With reciprocal installation of the transmitter and receiver, ensure that the light beam of transmitter S1 cannot be received by receiver R3 and that the light beam of transmitter

Illustration 23: Installation so as to prevent optical interaction

Page 50

Connecting devices

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Electrical connection: Example from samosPLAN5+

OSSD2 (receiver) at I2

SLD-4

OSSD2 (receiver) at I4

OSSD2 (receiver) at I6

NOTICE

You can find additional information in the operating instructions for the respective ESPE.

Safety-based devices must be suitable for safety-relevant signals!

switchboxes or in separate shielded cables.

4.4

4.5

ESPE – Electro-sensitive protective equipment

888500491

Table 36: ESPE connection

ATTENTION

SLC-2

SLC-4,

Laser scanner

OSSD1 (receiver) at I1

OSSD1 (receiver) at I3

OSSD1 (receiver) at I5

ESPE type 3

Safety outputs

888506507

An interruption in the function of safety outputs will lead to a loss of safety functions, which means that there will be a risk of severe injury.

• Do not connect any loads that exceed the rated values of the safety outputs.

• Wire the samosPRO system such that no 24 V DC signals can unintentionally make contact with the safety outputs.

• Connect the GND lines of the power supply to ground so that the devices do not switch on when the safety output line is at ground potential.

• Use suitable components or devices that fulfill the applicable guidelines and standards.

• Actuators can be wired at the output as single-channel. To ensure that the corresponding safety integrity levels can be adhered to, the lines must be routed such that short-circuits to other signals can be prevented, e.g. by routing them within protected areas such as

Page 51

Special functions

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

5.1

Special functions

888508043

Muting

888509579

Muting is the automatic temporary bypassing of all safety-based functions of the control system or of the safety equipment. Muting is used when certain objects, e.g. pallets with material, may be moved into the hazardous area. During this transport, the muting function suppresses monitoring by the contactless safety device (ESPE), e.g. a safety light curtain.

Note the following information for the further procedure: "samosPLAN5+ Software" manual (BA000968), Function blocks for parallel muting, sequential muting, and cross muting

Page 52

Installing/removing

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

This is only for switchboxes with protection class IP 54 or higher!

6.1

Installing/removing

888511115

This section describes the installation of modules for the samosPRO safety control.

Installing modules on standard rail

888512651

The samosPRO system is only suitable for installations in a switchbox having at least protection class IP 54.

Info

• ESD protection measures Note the suitable ESD protection measures during installation. Failure to do so could result in damage to the bus (internal safety bus).

• Protect connector openings Undertake suitable measures so that no foreign bodies can penetrate connector openings, particularly those for the program removable storage.

• Module width: The modules are placed in a mounting box that is 22.5 mm or 45 mm wide depending on type.

• Quality of standard rail The mounting boxes are suitable for 35-mm standard rails as per EN 60715.

• Sequence of modules: The SP-COPx controller module is inserted all the way to the left in a samosPRO system. The two optional gateways follow directly to the right next to the controller module.

• Save space for subsequent model replacement The modules are connected via the plug connection integrated into the housing. Note that the samosPRO modules must be pulled about 10 mm apart for a module replacement before the corresponding module can be removed from the standard rail.

• Standards to be considered Installation according to EN 50274

Page 53

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Procedure 1: Installation of main module SP-COPxxx

Important!

 Using a screwdriver, pull the snap-on foot outward.

Installing/removing

 Hang the module on the standard rail.

The grounding spring of the module must be placed on the standard rail so that it is secure and has good electrical conduction.

Make sure that the grounding spring is seated correctly.

 Fold the module onto the standard rail.

 Using a screwdriver, move the snap-on foot against the standard rail until the snap-on foot

 Make sure that the module is securely seated on the standard rail.

latches into position with an audible click.

Attempt to pull the module from the standard rail using slight pressure. If the module stays connected to the rail during this test, then the installation is correct.

Page 54

Installing/removing

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Important!

Procedure 2: Installation of gateways or expansion modules

 Hang the module on the standard rail [A].

The grounding spring of the module must be placed on the standard rail so that it is secure and has good electrical conduction.

Make sure that the grounding spring [B] is seated correctly.

 Using slight pressure, fold the module onto the rail in the direction of the arrow [C] until

the module audibly latches into position.

 Make sure that the module is securely seated on the standard rail.

Attempt to pull the module from the standard rail using slight pressure. If the module stays connected to the rail during this test, then the installation is correct.

 If you are installing multiple modules:

Push the modules together individually in the direction of the arrow until the lateral plug connection between the modules audibly latches into position.

 Install an end cap into the module furthest to the left and another end cap into the module

furthest to the right.

After installation

Once you have installed the modules, the following steps are required:

Connect the modules electrically. [ch. 4, p. 37]

•

• Configure modules (see: "samosPLAN5+ Software" manual, BA000968).

•

Check the installation before first commissioning. [ch. 9.2, p. 61]

Page 55

Installing/removing

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

6.2

Removing modules from normal rail

888517003

Procedure 1: Removal of main module SP-COPxxx

 Remove plug-in terminals with wiring [A] and remove the end terminals [B].

 With multiple modules:

Pull the modules apart from one another individually in the direction of the arrow until the lateral plug connection is disconnected.

 Release the modules.

To do this, pull the snap-on foot of the modules outward using a screwdriver.

 Fold the module somewhat away from the standard rail and remove it from the rail.

Page 56

Installing/removing

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Procedure 2: Removing gateways or expansion modules

 Remove plug-in terminals with wiring [A] and remove the end terminals [B].

 With multiple modules:

Pull the modules apart from one another individually in the direction of the arrow [C] until the lateral plug connection is disconnected.

 Press on the module from above and fold the module away from the standard rail while it

is in the pressed-down state [D].

Page 57

Electrical installation

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Switch off power to the entire system/machine!

Note the corresponding safety standards!

coders, configuration, device monitoring) must meet the respective standards (e.g. EN 62061

circuit detection will be required through the use of test outputs and/or regular function tests.

influence the ability to switch off the outputs.

Limited short-circuit detection in the input circuits

DC (after High) at inputs that are connected to test outputs are detected independently

Make note of this during wiring (e.g. through separate routing or protected lines)!

Reverse current at inputs of SP-COP, SP-SDIO, or SP-SDI with breakdown of ground!

connected in parallel.

7.1

Electrical installation

888523019

Requirements for electrical installation

888524555

This section describes the electrical installation of the samosPRO system in the switchbox. You can find additional information on the electrical connection of other devices to the samosPRO system in the section on the respective device (see

Product description [ch. 2.5.2, p. 13]

ATTENTION

Safety information

It is possible for the system to be unintentionally started while you are connecting the devices.

All of the safety-related parts of the system (wiring, connected sensors and command en-

or EN ISO 13 849-1). This can mean that the safety-related signals must be designed redundantly or that single-channel signals must be routed in a protected manner, or that short-

• Note that short-circuit between test outputs and the corresponding input cannot be detected.

• Consider whether a shielded cable or separate line routing will be required for these signals.

• In the event of a short-circuit to 24 V at an output, it will no longer be possible to switch off the output.

• Reverse current to a switched-off output of an SP-SDIO cannot be prevented and will

• One SP-COPx has four test signal generators T1 – T4.

In the event of an internal or external ground breakdown, reverse current can flow from the

ATTENTION

supply voltage of the COMPACT module (terminal A2) to the safe inputs of the SP-COP, SPSDIO, or SP-SDI modules. Make note of this if other inputs are connected in parallel to these inputs so that this reverse current does not lead to an unintentional high at the inputs

Page 58

Electrical installation

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Additional information

• The samosPRO safety control fulfills the EMC provisions in accordance with basic technical standard EN 61000-6-2 for the industrial sector.

• Industrial safety devices from Wieland Electric are only suitable for local direct-current applications. If the device is to be used in supply voltage networks, e.g. in accordance with IEC 61326-3-1, then additional safety measures must be implemented.

• Machines on which safety devices will be used must be installed and configured in accordance with the Lightning Protection Zone (LPZ) as per EN 62305-1. The required resistance level can be achieved by using external safety devices. The Surge Protection Devices (SPD) used must fulfill requirements in accordance with EN 61643-11.

• The system must prevent "Common Mode" malfunctions in a frequency range of 0 Hz to 150 kHz in accordance with IEC 61000-4-16.

• In order to ensure complete EMC safety, the support rail must be connected to FE.

• The samosPRO system must be installed in a switchbox with at least protection class IP 54.

• Carry out the electrical installation in accordance with EN 60204-1.

• The power supply of the devices must able to bridge a short-term power outage of 20 ms in accordance with EN 60204-1.

• The power supply must meet the regulations for low-voltage with safe disconnection (SELV, PELV) in accordance with EN 60664 and EN 50178 (equipping high-voltage systems with electronic equipment).

• You must connect all modules in the samosPRO system, the connected safety equipment and the voltage supplies to the same 0-V DC connection (GND).

• If the RS-232 interface of the controller module is used as an alternative to a gateway, then the maximum permissible cable length is 3 m.

• Avoid using ground loops between the USB interface GND and the A2 connection of the COMPACT module, e.g. by using optocouplers.

• Depending on external loads, particularly with inductive loads, it may be necessary to use additional external protective measures such as varistors or RC elements in order to protect the safety outputs. There are limits for the operation (see

). Note that the response times may be delayed depending on the type of protective cir-

70]

cuit.

• If a module is replaced, the correct terminal arrangement must be ensured, e.g. through labeling or corresponding cable routing.

• If it is possible for someone to access the protective equipment from the rear (e.g. a safety light curtain), then install the reset button such that it cannot be activated by a someone who is in the hazardous area. In addition, the operator must have a complete overview of the hazardous area when operating the reset button.

Technical data [ch. 12, p.

Page 59

Electrical installation

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

7.2

Internal wiring of the supply voltage

888525579

Illustration 24: Internal wiring of the samosPRO supply voltage

Page 60

Configuration

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Check the protective function before commissioning and after any change!

Configuration

888528267

If you change the configuration, you must check the effectiveness of the protective function. To this end, note the test instructions in the operating instructions for the connected safety equipment.

Additional information

For configuring the samosPRO system, you will require the samosPLAN5+ software and the program removable storage.

The configuration and verification of devices that are connected to the safety control generally does not take place using the samosPLAN5+ software. These devices have their own mechanisms for configuration and verification.

• The system configuration of the entire samosPRO system is stored in the SP-COP-CARD1 program removable storage. This has the advantage that the system does not have to be reconfigured when modules and/or gateways are replaced.

• The data stored in the program removable storage will be retained even if the supply voltage is interrupted.

• It is possible to transfer configuration information via the USB or Ethernet interface.

Page 61

Commissioning

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Commissioning cannot take place without testing being conducted by a qualified person!

Before you place the system in which you use a samosPRO safety control in operation for

ATTENTION

Monitor the hazardous area!

Check the hazardous area and secure it against access by unauthorized people (e.g. place

9.1

9.2

Commissioning

888529803

• the first time, it must be tested and documented for release by a qualified person.

• Before commissioning, make sure that no one is inside the hazardous area.

• warning notices, set up blocks, etc.). Note the corresponding laws and local regulations.

Total acceptance of the application

888531339

You may only place the system into operation if the total acceptance inspection was passed successfully. The total acceptance inspection may only be done by appropriately trained personnel.

The total acceptance comprises the following test points:

Procedure

 Check whether all of the safety-related parts of the system (wiring, connected sensors and

command encoders, configuration) meet the respective standards (e.g. EN 62061 or EN ISO 13 13849-1).

 Test the devices connected to the safety control in accordance with the test information in

the corresponding operating instructions.

 Mark all of the connections (connection lines and plug connectors) on the safety control

clearly and uniquely to prevent mixups. Because the samosPRO system has multiple connections with the same shape, make sure that connection lines or connectors that are disconnected are not unintentionally connected back to the wrong connection.

 Check the signal paths and the correct integration into higher-level controls.  Check the correct data transmission from and to the samosPRO safety control.  Check the logic program of the safety control.  Carry out a complete validation of the safety functions of the system in each operating

mode and an error simulation. Note in particular the response times of the individual applications.

 Fully document the configuration of the system, the individual devices, and the results of

the safety check.

 To prevent unintentional overwriting of the configuration, activate the write protection of

the configuration parameters in the samosPRO system. Changes are only possible if the write protection has been canceled.

Tests before initial commissioning

888532875

The tests before initial commissioning are used to confirm the safety requirements required in the national/international guidelines, particularly the Machinery or Work Equipment Directive (EC conformity).

Procedure

 Test the effectiveness of the safety equipment on the machine in all operating modes and

functions that can be set on the machine.

 Make sure that operating personnel who will be working with the machine protected by

the safety control are trained by qualified people from the machine operator before starting work. The machine operator is responsible for the training.

Page 62

Diagnostics

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

ATTENTION

Do not operate the system in the event of an unclear error!

ATTENTION

Carry out a complete function test after eliminating the error.

10.1

10.2

Diagnostics

888534411

What to do in the event of an error

888535947

If you cannot clearly allocate or cannot safely eliminate an error:

• Place the machine out of operation.

Once you have eliminated an error:

• Carry out a complete function test.

Error statuses

888537483

With certain error functions or a faulty configuration, the samosPRO safety control will go into a safe state. The LEDs for the individual modules of the safety control will indicate the respective error level.

There are various error levels depending on the type of error:

Configuration error

• The system is in the “Configuration required” state (MS LED flashing red (HZ)).

• Applications in all modules are in the stop mode.

• All safety outputs of the system are switched off.

• All safe process data are set at zero. Typically, the non-safety-related process data are also set at zero.

Repairable errors

• The applications in all modules will remain in the run state (MS LED for the affected modules will flash red/green alternating (1 Hz); MS LED of the unaffected modules will be lit green).

• If safety outputs are affected, then these safety outputs of the system will be switched off at a minimum.

• If safe inputs are affected, then the process data of these safe inputs at a minimum will be set at zero.

Critical errors

• The system is in the critical error state (MS LED of the module that has detected the critical error is flashing red (2 Hz). MS LED of the modules at which the error cause is unknown will be lit in red).

• Applications in all modules are in the stop mode.

• All safety outputs of the system are switched off.

• All safe process data are set at zero. Typically, the non-safety-related process data are also set at zero.

How to place the device back in operation:

 Eliminate the cause of the error in accordance with the displays of the MS and CV LEDs.  With critical errors, switch off the supply voltage to the samosPRO system for at least 3

seconds and switch it back on.

Page 63

Diagnostics

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Diagnostics

NOTICE

• For information as to how you can carry out diagnostics, please see the following:

p. 96]

Symbol

Meaning

PWR/EC LED

Meaning

Additional info

must be restarted with a power ON reset after

(1 Hz)

Green

The supply voltage at A1, B1, and B2 is within

10.3

10.3.1

Error displays in the state LEDs, error messages, and measures for error elimination

888539019

This section contains the most important error codes, potential causes, and potential measures for eliminating errors. These error codes and error messages can be displayed as well in the samosPLAN5+ system.

"samosPLAN5+ Software" manual, "Diagnostics" view

• You can find a list of all error messages here:

Device state and LED displays in the COMPACT modules (SP-COP1, SP-COP2-ENx)

958928779

Flash code meaning

Table 37: Key

LED off

LED flashing

view if you have established a connection with the samosPRO

Complete list of error messages [ch. 14.3,

Red flashing

Green flashing

LED lights up

Reference

Table 38: Device state and LED displays in the COMPACT modules

An error has occurred in the control. All 24V outputs have been switched off. The control

the cause of the error has been eliminated.

The number of flash pulses indicates the error class to which the occurring error belongs.

Number of flashing pulses = error class

2: Configuration data

3: Application

4: Self-test

5: Voltage/current monitoring

6: I/O modules

7: Cross-communication

8: Internal

The supply voltage at A1, B1, or B2 is outside of the range of 16.8 V to 30 V.

the range of 16.8 V to 30 V.

Page 64

Diagnostics

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

MS LED module state

State

Additional info

Hz)

Green

circuit).

Code-verified CV LED

Control behavior

power ON reset.

NET

Meaning

(for 3 s)

Input LED

Meaning

Additional info

(1 Hz)

circuit at 24 V) or the input was

Hz)

Off

Green

Red flashing (1

Green flashing

(1 Hz)

Red/green

flashing

There is no project at the control or the project data is faulty (because, e.g., the number of inserted I/O modules does not match the project)

Project data adopted from control and I/O modules; waiting for start command

Control has started.

One or more inputs have a cable break or short-circuit to 24V.

Or there is a sequence/synchronous time error at a two-channel input.

Or an output has a test error (e.g. short-

Yellow flashing (1 Hz)

No module or faulty module configuration

The project at the control has not been verified.

The control will not start automatically after

Green flashing

Green flashing,

alternating (1

Yellow

Flashing green

A single-channel input has a test error (cable break or shortnot configured in the project and 24 V is pending.

Two-channel input has synchronous time error or a sequencing error or at least one of the two inputs has a test error (cable break or short-circuit at 24 V)

Signal level at the input terminal is 0 V.

Signal level at the input terminal is 24V.

The project at the control has been verified.

The control will start automatically after

Connection setup with control

Applies to I1 to I16 and IQ1 to IQ4 if singlechannel has been configured.

Flashes synchronously with MS LED in red.

Applies to I1 to I16 and IQ1 to IQ4 if twochannel has been configured.

Input pair flashing on and off

Page 65

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Output LED

Meaning

Additional info

Off

Green

NOTICE

The displays of the MS LED and the input LEDs I1 to I8 are identical to those for the SP-SDIO and SP-SDI expansion modules.

MS LED

Meaning

Info

(1 Hz)

Green

(1 Hz)

the diagnostics display in samosPLAN5+.

10.3.2

10.3.3

Green flashing

(1 Hz)

Diagnostics

Output has a test error. Applies to Q1..Q4 and IQ1..IQ4

Output is switched off.

Red flashing

Green flashing

Output is switched off.

Device state and LED displays in the expansion modules (SP-SDIO, SP-SDI)

958954379

Device state and LED displays of the expansion module (SP-DIO)

1126481931

Table 39: Displays of the MS LED

Supply voltage outside of operating range Check supply voltage at terminals A1 and A2.

Repairable external error Check cable of flashing inputs and outputs.

If all output LEDs are flashing, check the supply voltage of terminal A1 and A2 for this module.

System in the stop state and waits for start command or the voltage supply to A1 / A2 is outside the range of 16.8V to 30V.

System in the run state and the voltage supp-

Start the application in samosPLAN5+.

Check voltage supply to A1.

ly to A1 is within the range of 16.8V to 30V.

Red flashing

(2 Hz)

Red

Invalid configuration

Critical error (type 3) in the system; suspected in this module. Application has been stopped.

Switch supply voltage off and back on.

If the error has not been eliminated after this has been done multiple times, then replace module.

In order to contain the module affected, use

Critical error in the system; suspected in a different module. Application has been stopped.

Switch supply voltage off and back on.

If the error has not been eliminated after this has been done multiple times, then replace module in which the red LED is flashing (2 Hz).

In order to contain the module affected, use

Page 66

Diagnostics

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Input LEDs (I1–I4 and IY5-IY8)

Meaning

Inputs actuated.

Green

Output LEDs (Y1-Y4 and IY5-IY8)

Meaning

Output is switched off.

Green

synchronous with the red MS LED

Table 40: Displays of input LEDs

Table 41: Displays of output LEDs

Signal level at the input terminal is 0 V.

Signal level at the input terminal is 24V.

Input is not actuated.

Output is switched off.

Output has an error. (e.g. output driver overloaded)

Green (1 Hz)

Page 67

Diagnostics

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

If you send in a program removable storage for repair or analysis, you will receive it back in

devices in the samosPLAN5+.

10.4

10.5

Wieland Support

888540043

If you cannot eliminate an error with the help information contained in this section, then please contact the Wieland branch responsible for your area.

delivery condition (factory settings). Therefore, be sure to store the configuration(s) of your

Expanded diagnostics

888541579

The samosPLAN5+ contains expanded diagnostics options. This enables you to further contain the problem if you have an unclear picture of the situation or availability issues.

Please see the following for more detailed information:

• "samosPLAN5+ Software" manual (BA000968)

• A complete list of all error messages is contained in the

Appendix [ch. 14.3, p. 96]

Page 68

Maintenance

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

11.1

Maintenance

888543115

The following section provides information on regular tests and the replacement of samosPRO modules.

Do not attempt to remove, repair, or modify the samosPRO modules. This may lead to loss of safety functions. Furthermore, this will void any warranty claim you may have against Wieland Electric GmbH.

Regular testing of the safety equipment by qualified persons

888544651

 Test the system according to national valid regulations within the required time frames.

This is necessary in order to discover any changes in the machine or manipulations to the safety equipment after initial commissioning.

 Every security application must be tested within a time interval specified by you. The effec-

tiveness of the safety equipment must be tested by trained and qualified persons.

 If modifications have been carried out on the machine or safety equipment or the safety

control has been retrofitted or maintained, then retest the system according to the checklist in the appendix.

 Carry out regular or daily inspections in order to keep the samosPRO modules in optimum

operating condition.

 Check whether the implementation of the samosPRO modules contains all of the technical

data for the device.

 Check the installation conditions and whether the wiring of the samosPRO modules has

been completed correctly.

 Conduct regular verifications to ensure that the safety functions fulfill the requirements of

the application and all regulations and standards (e.g. regular testing) in order to ensure the reliability of the safety functions.

Page 69

Maintenance

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

• After replacement, make sure that no errors are occurring with the new samosPRO mo-

Wieland Electric.

11.2

11.2.1

Replacing devices

888546187

A critical error in one of the samosPRO modules will affect the entire network. Therefore, devices that have critical errors must be quickly repaired or replaced. We recommend keeping replacement samosPRO module devices at the ready so that you can reestablish network operation as quickly as possible.

Safety measures when replacing devices

888547723

Follow the following safety measures when replacing samosPRO modules:

• Do not attempt to dismantle or repair the samosPRO modules. This not only will void warranty claims against Wieland Electric, but it is also dangerous, because in this case it is not possible to test the original safety functions.

• Place the device back into a condition in which the safety will be ensured.

• Only carry out replacement when the power supply is switched off in order to prevent electric shock or unexpected behavior from the device.

• In order to enable further use of the system configuration, check the following:

– Is the new module of the same type (same material number) and is the new module

error-free after replacement?

– Was the new module inserted into the same position at which the replaced module

was?

– Were all plug connections connected back at the correct location?

• If not, you will need to completely reconfigure the new system and commission it including all of the necessary tests (see

Commissioning [ch. 9, p. 61]

dules.

• Be sure to carry out a function test before commissioning a replacement module.

• When you send in samosPRO modules for repair, generate a report of your project in samosPLAN5+ and carry out diagnostics; enclose a detailed description of the problem with the device, and send the samosPRO modules along with all available information to

Page 70

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Factor 1: Standard time

SP-COPx input

SDIO / SDI input

2 x cycle time + 3.6 ms

2 x cycle time + 7.2 ms

COPx output

11.8 ms

COPx FSO

2 x cycle time + 6.9 ms

2 x cycle time + 10.6 ms

SDIO output

8.6 ms

SDIO FSO

Factor 2: Filter time

Factor 3: Test times

Test periods for both test outputs (ms)1

Additional response time

Test output 1

Test output 2

20 ms

200-1000

40 ms

200

100 ms

200

400-1000

200 ms

400

300 ms

400

600-1000

400 ms

600

500 ms

600

800-1000

600 ms

12.1

Technical data

888548747

samosPRO system response times

888550283

The response time is the time that is required to activate the safety function.

Example: The time from which the safety light barrier is crossed until the machine stops.

In order to determine the response time of the samosPRO system, use the standard time plus the filter and test times.

Maximum ON-OFF time from input to output without filter and test times:

Table 42: Calculating the time values

• The cycle time must be obtained from samosPLAN5+ (lower right).

• FSO = Fast Shut-Off: This function can be used to achieve quicker switch-off times from input to output inside the module. FSO is a functional component in samosPLAN5+.

When the ON-OFF filter is activated, the switch-off signal is delayed by the filter time set. This filter can be activated for each input in the samosPLAN5+ and acts upon the response time with + 8 ms.

If the input tests are carried out in single-channel input circuits with the assistance of tests outputs T1 to T4 or X1 to X8, this results in the response time for test times > 1 ms from the test time plus 12 ms (wait time until the test pulse occurs).

When using user-defined elements (SW manual 5.4.5) the response time can also be extended in two-channel input circuits if the selected test time is greater than 0.5 * test period minus 12 ms. The resulting additional response time should be calculated as follows: additional response time = test time + 12ms - 0.5 * test period (Only a positive result is evaluated, negative values are equal to zero)

For applications with a safety mat, the test period of the test generators connected must be applied to the response time. The following table provides the reaction times for the correspondingly set test periods.

Table 43: Test periods and response times

Page 71

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Test periods for both test outputs (ms)1

Additional response time

Test output 1

Test output 2

800

700 ms

800 1000 800 ms

1000

900 ms

Sub-function

Time

Remarks

Test time for testable sensors, e.g. type 2 contactless

With testable sensors, the response time increases by

response time of 4 ms + 12 ms = 16 ms

Filter time

When the ON-OFF filter is active, + 8 ms

Standard time

With a cycle time of 4 ms.

the response time.

Total time

80.6 ms

12.1.1

12.1.2

Technical data

Obtain the values from the report in samosPLAN5+.

Example

The following examples shows the determination of the response time of a safety function (sensor – logical function – actuator).

Table 44: Response time of a safety function

Response time of the sensor + 18.0 ms Manufacturer informati-

+ 16.0 ms Test generators T1 to T4

safety devices

or X1 to X8

the active test gap + 12 ms. Thus, with a test gap of 4 ms, there is an additional

Compact input to Compact output

Logics for switch-off delay times

0.0 ms samosPLAN5+

+ 11.6 ms See table: "Standard

time"

0.0 ms samosPLAN5+

If function blocks with switch-off delay are used in the logic plan, then these times have to be added to

Actuator response time + 35.0 ms Manufacturer informati-

Minimum switch-off time

888557707

The minimum switch-off time (e.g. of connected sensors) is the minimum time during which a switch-off condition must be present in order to be detected so that error-free switching is possible. The minimum switch-off time must be

• greater than the logic execution time and

• greater than the test gap + the maximum OFF/ON delay when the input is connected at test output X1–X8 and the test gap is > 1 ms, and

• greater than the test period + the maximum OFF/ON delay when safety mats or safety edges are being used.

Response time of the state flag

1126546187

If an error is detected, the state data will be available in the logic editor in the next logic cycle. The time to detection of a state error depends, among other things, on the duration of the test period and can be up to 1 s.

Page 72

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

12.1.3

Default values for non-secure or secure data

1126549899

Data from gateways or the non-secure SP-DIO I/O expansion module are categorically not secure. Default values are taken up in the error state of the controller. The default value of IO data is 0 and the default value of state data is 1.

Page 73

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Characteristic values

Configuration of safety outputs Output groups:

Q1/Q2, Q3/Q4, IQ1/IQ2, IQ3/IQ4

Safety Integ-

rity Level

(IEC 61508)1

Category

(EN ISO

13849-1)

Performance

level (EN ISO

13849-1)1

PFHd2

vated

The value indicated refers

vated test pulses.

12.2

12.2.1

Safety technology reference values

938446475

samosPRO COMPACT (SP-COPx without I/O expansion)

888559243

Table 45: Safety technology reference values for samosPRO COMPACT (without I/O expansion)

Singlechannel or twochannel input

Two-channel outputs (with or without

SIL3 4 PL e 1.3 · 10–9

test pulses)

Singlechannel output Q

for an output group

Test pulses at all outputs of an output group acti-

Test pulses at one output of the output group acti-

SIL3 4 PL e 1.4 · 10–9

SIL3 3 PL e 1.4 · 10–9

vated and test pulses at the other output of the output group deactivated.

to the output with acti-

Output test pulses deac-

SIL2 3 PL d 9.8 · 10–9

tivated

For detailed information regarding the safety configuration of your machine/system, please

contact the Wieland Electric branch in charge of your area.

Average probability of a hazard-causing failure per hour

Page 74

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Characteristic values

Configuration of safety outputs Output groups: SP-COPx:

Q1/Q2, Q3/Q4, IQ1/IQ2, IQ3/IQ4 SP-SDIO:

Q1/Q2/Q3/Q4

Safety Integ-

rity Level

(IEC 61508)1

Category

(EN ISO

13849-1)

Performance

level (EN ISO

13849-1)1

PFHd2

vated

The value indicated refers

vated test pulses.

12.2.2

samosPRO COMPACT (SP-COPx with I/O expansion SP-SDI and/or SP-SDIO)

888560779

Table 46: Safety technology reference values for samosPRO COMPACT (with I/O expansion)

Singlechannel or twochannel input

Two-channel outputs (with or without

SIL3 4 PL e 4.3 · 10–9

test pulses)

Singlechannel output Q

for an output group

Test pulses at all outputs of an output group acti-

Test pulses at one output of the output group acti-

SIL3 4 PL e 4.3 · 10–9

SIL3 3 PL e 4.3 · 10–9

vated and test pulses at the other output of the output group deactivated.

to the output with acti-

Output test pulses deac-

SIL2 3 PL d 1.7 · 10-8

tivated

For detailed information regarding the safety configuration of your machine/system, please

contact the Wieland Electric branch in charge of your area.

Average probability of a hazard-causing failure per hour

Page 75

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-COP1 / SP-COP-xxx

Safety Integrity Level

SIL3 (IEC 61508)

SIL claim limit1

SILCL3 (EN 62061)

Category

Category 4 (EN ISO 13849-1)

Performance Level1

PL e (EN ISO 13849-1)

zardous-causing failure per hour)

TM (usage time)

20 years (EN ISO 13849)

Protection class

III (EN 61140)

Protection type

IP 20 (EN 60529)

tion

Storage temperature

-25 to +70 °C

Humidity

10 to 95%, non-condensing

Fatigue strength

5 … 150 Hz (EN 60068-2-6)

• Brief shock

30 g, 11 ms (EN 60068-2-27)

Electromagnetic compatibility

Class A (EN 61000-6-2, EN 55011)

Data interface

Internal bus (SBUS+)

Configuration interface 1

USB mini

Dimensions (W × H × L)

45 × 96 × 115 mm

Weight

290 g (± 5%)

Terminal and connection data

Screw terminal

Spring-loaded terminal

2 x 0.2–1.0 mm2

as per EN 46228

0.25–1.0 mm2

zoid crimping)

AWG

26-14

24-16

Maximum tightening torque

0.5–0.6 Nm

—

Stripping length

Max. 7 mm

12.3

12.3.1

Data sheet

888562315

SP-COP1 and SP-COP2-ENx modules

888563851

Table 47: SP-COP1 and SP-COP2-ENx data sheet

PFHd (average probability of a ha-

Ambient temperature during opera-

Shock resistance

• Continuous shock

-25 to +65°C

10 g, 16 ms (EN 60068-2-29)

Configuration interface 2 RJ 45

Single-wire or fine-strand 1 x 0.2–2.5 mm2

Fine-strand with ferrules

1 × 0.25–2.5 mm2 or 2 ×

2 x 0.2–1.5 mm2

1 × 0.25–1.5 mm2 (trape-

Page 76

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-COP1 / SP-COP-xxx

Power supply for the system (A1, A2)

Supply voltage

24 V DC (16.8 to 30 V DC)

Type of supply voltage PELV or SELV

connection when using several sources.

connected to the system.

Power supply for output groups B1 and B2 (B2: SP-COP2-ENx only)

Supply voltage

24 V DC (16.8 to 30 V DC)

and B2) – either by the powerpack itself or by a fuse.

Power consumption

2 x 0.3 W

Switch-on time

Max. 18 s

Short-circuit protective device

8 A gG

Input circuit

SP-COP1: I1 to I20 / SP-COP2-ENx: I1 to I16, IQ1 to IQ4

Input voltage HIGH

13 to 30 V DC

Input voltage LOW

-5 to +5 V DC

Input current HIGH

Type 2.3 mA / Max. 6 mA

Input current LOW

< 2 mA

Input capacity

10 nF

breakdown 2

The current for the powerpack must be limited to a maximum of 4 A – either by the powerpack itself or by a fuse

UL 508: Use a galvanically isolated power supply with limited output voltage and power (42.4 VDC, 100 VA). The output voltage must be secured by a fuse that meets the standards according to UL 248. Connect all supply connections of the system to a common source and ensure a common ground

Technical data

Power consumption

Caution: The power consumption increases with each module that is

Short-circuit protection 4 A gG

Type of supply voltage PELV or SELV

Max. 3.3 W

The current for the powerpack must be limited externally to a maximum of 8 A per output group (B1

Input reverse current with ground

< 0.1 mA

Page 77

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-COP1 / SP-COP-xxx

Test outputs (T1 - T4)

Number of outputs

4 (with 4 test signal generators)

Type of output

Semiconductor, push-pull, short-circuit-proof

Output voltage HIGH

UA1 - 1.2 V

Output current LOW

-10 mA (limited)

Output current HIGH Single output: max. 120 mA

Total of all test outputs: max. 120 mA

Test pulse rate (test period)

1 to 25 Hz, configurable

Test pulse duration (test gap)

1 to 100 ms, configurable

0.22 µF for test gap 1 ms

< 100 Ω

Safety outputs SP-COP1: Q1 to Q4 / SP-COP2-ENx: Q1 to Q4, IQ1 - IQ4

• SP-COP2-ENx

8 (4 fixed and 4 selectable outputs)

monitored

Output voltage HIGH

UQn ≥ UBx - 0.6 V

≤ 12 A / 8 ms

TU ≤ 65 °C

≤ 1.6 A

Test pulse rate

10 Hz

Leakage current LOW6

< 0.1 mA

Load capacity

0.5 µF

Line resistance7

< 200 Ω

ments8

12.1, p. 70]

)

Technical data

Load capacity

1 µF for test gap ≥ 4 ms

Line resistance

Number of outputs

• SP-COP1:

Type of output High-side MOSFET, short-circuit-proof and current-

Output current HIGH

≤ 4.0 A

Max. overload current/duration

Total current I

TU ≤ 45°C

≤ 55 °C

Output test, can be deactivated

Test pulse width

tot

Per output pair (Q1/2, Q3/4, IQ1/2, IQ3/4)

≤ 4.0 A

≤ 2.5 A

3,4,5

≤ 450 µs

Maximum permissible coil energy without external protection ele-

Response time Depends on logic setup

For detailed information regarding the safety configuration of your machine/system, please

contact the Wieland Electric branch in charge of your area.

Do not connect any other safe inputs in parallel when the reverse current could lead to a

HIGH state at the other input.

When activated; in that case, the outputs are tested regularly (brief LOW switching). When selecting the downstream control elements, make sure that the test pulses will not cause switch-off with the previously listed parameters or deactivate the test pulses at the outputs.

< 0.125 J

(Details:

samosPRO system response times [ch.

Page 78

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

When safety outputs are being used without test pulses, then either all of the safety outputs without test pulses must be switched off at least once a year simultaneously for at least one second or the samosPRO system must be restarted by switching off the supply voltage.

If safety outputs are being used without test pulses: Use shielded or separate cabling for safety outputs without output tests because short-circuits to 24 V will not be immediately detected.

In the event of a fault (interruption in the 0 V line), the maximum of the leakage current will flow in the OSSD line. The downstream control element must determine this state as being LOW. An FPLC (Failsafe Programmable Logic Controller) must be able to detect this state.

Limit the line resistance of the individual lines to the downstream control element to this value in order to ensure that a short-circuit will be reliably detected between the outputs. (Also see EN 60204, Safety of machinery - Electrical equipment of machines - Part 1: General requirements.)

Examples of the resulting maximum coil inductivity:

1000 mH @ 0.5 A, 250 mH @ 1 A, 62.5 mH @ 2 A

Page 79

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-SDIO

TM (usage time)

20 years (EN ISO 13849)1

Protection class

III (EN 61140)

Housing: IP 40 (EN 60529)

tion

Storage temperature

-25 … +70 °C

Humidity

10 to 95 %, non-condensing

Fatigue strength

5 to 500 Hz/5 g (EN 60068-2-6)

• Brief shock

30 g, 11 ms (EN 60068-2-27)

Electromagnetic compatibility

Class A (EN 61000-6-2, EN 55011)

System connection

Terminal with screw or spring-loaded connection

without currents at X1, X2

Data interface

Internal bus (SBUS+)

Dimensions (W × H × L)

22.5 × 96.5 × 120.8 mm

Terminal and connection data

Screw terminal

Spring-loaded terminal

2 x 0.2-1.0 mm2

AWG

26-14

24-16

Maximum tightening torque

0.5-0.6 Nm (4–5 lbf-in)

—

Stripping length

Max. 7 mm

Output supply (A1, A2)

Supply voltage

24 V DC (16.8 to 30 V DC)

by a fuse.

Power consumption

Switch-on time

Max. 18 s

Short-circuit protective device

4 A gG (with tripping characteristic B or C)

12.3.2

SP-SDIO input/output expansion module

888564875

Table 48: SP-SDIO data sheet

Protection type Terminals: IP 20 (EN 60529)

Ambient temperature during opera-

Shock resistance

• Continuous shock

Power consumption via SBUS+

-25 … +65 °C

10 g, 16 ms (EN 60068-2-29)

max. 1.1 W

Weight 164 g (± 5%)

Single-wire or fine-strand 1 x 0.2-2.5 mm2

Fine-strand with ferrules as per EN 46228

1 × 0.25–2.5 mm² or 2 ×

0.25–1.0 mm²

2 x 0.2-1.5 mm2

1 × 0.25–1.5 mm²2 (trapezoid crimping)

Type of supply voltage PELV or SELV

The current for the powerpack must be limited to a maximum of 4 A – either by the powerpack itself or

Page 80

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-SDIO

Input circuit (I1–I8)

Input voltage HIGH

13 to 30 V DC

Input voltage LOW

-5 to +5 V DC

Input current HIGH

2.4 to 3.8 mA

Input current LOW

-2.5 to 2.1 mA

Input capacity

10 nF

Synchronous time

4 ms to 30 ms, configurable

Number of inputs

Test outputs (X1, X2)

Number of outputs

2 (with 2 test signal generators)

circuit-monitored (configurable)

the controller module)

Output resistance LOW

22 Ω ± 10%, voltage limited at about 10 mA

puts of expansion modules with 5 mA each.

Test pulse rate (test period)

1 to 25 Hz, configurable

Test pulse duration (test gap)

1 to 100 ms, configurable

0.5 µF for test gap 1 ms

Line resistance

< 100 Ω

Input reverse current with ground breakdown 2

Type of output PNP semi-conductor, short-circuit-proof, short-

Output voltage HIGH 15 to 30 V DC (max. 1.8 V drop to terminal A1 on

Output current Max. 120 mA at a test output (X1 or X2)

Max. 20 mA

1.5 kΩ effective reverse resistance for supply current

Thus, a maximum of eight testable sensor cascades are possible per module with a maximum of 30 mA each.

The total current of the samosPRO system is limited to a maximum of 1.28 A. This corresponds, for example, to a maximum of 32 testable sensor cascades with 30 mA each plus 64 tactile sensors at the in-

Load capacity

1 µF for test gap ≥ 4 ms

Page 81

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-SDIO

Safety outputs (Q1 to Q4)

Number of outputs

Type of output

High-side MOSFET, short-circuit-proof

this module)

Leakage current LOW3

Max. 0.1 mA

Output current

Max. 4.0 A

UL/CSA applications

Max. 3.2 A

Test pulse width4

< 650 µs or deactivated

Test pulse rate

Max. 5 Hz

Load capacity

0.5 µF

Line resistance7

Max. 5 Ω (e.g. 100 m × 1.5 mm² = 1.2 Ω)

Hardware version V1.01

12.1, p. 70]

)

Data interface

Internal bus (SBUS+)

Output voltage HIGH 16 to 30 V DC (max. 0.8 V drop to terminal A1 on

Total current I

TU ≤ 45°C

TU ≤ 55 °C

TU ≤ 65°C

Maximum permissible coil energy without external protection ele-

ments

Hardware version V1.00

tot

Max. 4.0 A

Max. 3.2 A

Max. 2.5 A

5,6

0.22 J

0.37 J

Response time Depends on logic setup

(Details:

When safety outputs are being used without test pulses, then either all of the safety outputs

samosPRO system response times [ch.

without test pulses must be switched off at least once a year simultaneously for at least one second or the samosPRO system must be restarted by switching off the supply voltage.

Do not connect any other safe inputs in parallel when the reverse current could lead to a HIGH state at the other input.

If safety outputs are being used without test pulses: Use shielded or separate cabling for safety outputs the test pulses of which have been deactivated, because a short-circuit to 24 V will not be immediately detected if the output is HIGH. In the event of a detected internal hardware error, this could affect the ability to switch off the other outputs through reverse current.

Examples of the resulting maximum coil induction: HW V1.00: 1760 mH @ 0.5 A, 440 mH @ 1 A, 110 mH @ 2 A HW V1.01: 2960 mH @ 0.5 A, 740 mH @ 1 A, 185 mH @ 2 A

Page 82

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-SDI

Safety Integrity Level1

SIL3 (IEC 61508)

Category

Category 4 (EN ISO 13849-1)

Performance Level1

PL e (EN ISO 13849-1)

zardous-causing failure per hour)

TM (usage time)

20 years (EN ISO 13849)

Protection class

III (EN 61140)

Housing: IP 40 (EN 60529)

tion

Storage temperature

-25 to +70 °C

Humidity

10 to 95%, non-condensing

Climatic conditions

55°C, 95% relative humidity (EN 61131-2)

Fatigue strength as per EN 61131-2

5 to 500 Hz

EN 60068-2-6

• Brief shock

30 g, 11 ms (EN 60068-2-27)

Electromagnetic compatibility

Class A (EN 61000-6-2, EN 55011)

System connection

Double-level spring-loaded terminals

Terminal and connection data

Screw terminal

Spring-loaded terminal

2 x 0.2-1.0 mm2

as per EN 46228

0.25–1.0 mm²

zoid crimping)

AWG

26-14

24-16

Maximum tightening torque

0.5-0.6 Nm (4–5 lbf-in)

—

Stripping length

Max. 7 mm

Dimensions (W × H × L)

22.5 × 96.5 × 120.8 mm

Weight

139 g (± 5%)

12.3.3

SP-SDI input/output expansion module

888565899

Table 49: SP-SDI data sheet

PFHd (average probability of a ha-

5.68 · 10–9

Protection type Terminals: IP 20 (EN 60529)

Ambient temperature during opera-

Fatigue strength as per

Shock resistance

• Continuous shock

Power consumption via SBUS+

-25 to +55 °C

10 to 500 Hz/5 g

10 g, 16 ms (EN 60068-2-29)

Max. 1.4 W

without currents at X1 to X8

Single-wire or fine-strand 1 x 0.2-2.5 mm2

Fine-strand with ferrules

1 × 0.25–2.5 mm² or 2 ×

2 x 0.2-1.5 mm2

1 × 0.25–1.5 mm² (trape-

Page 83

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-SDI

Input circuit (I1 to I8)

Input voltage HIGH

13 to 30 V DC

Input voltage LOW

-5 to +5 V DC

Input current HIGH

2.4 to 3.8 mA

Input current LOW

-2.5 to 2.1 mA

Input capacity

Max. 10 nF

Synchronous time

4 ms to 30 ms, configurable

Number of inputs

Test outputs (X1 to X8)

Number of outputs

8 (with two test signal generators)

connection-monitored

Output voltage

16 to 30 V DC

and 64 inputs of SP-SDIO or SP-SDI modules.

Test pulse rate (test period)

1 to 25 Hz, configurable

0.5 µF for test gap 1 ms

Ω

Input reverse current with ground

breakdown 2

Max. 20 mA

1.5 kΩ effective reverse resistance for supply current

Type of output PNP semi-conductor, short-circuit-proof, cross-

Output current Max. 120 mA at both of the two test signal genera-

tors (X1/X3/X5/X7 or X2/X4/X6/X8)

Thus, a maximum of eight testable sensor cascades are possible per module with a maximum of 30 mA each.

The total current of the samosPRO system is limited to a maximum of 1.28 A. This corresponds, for example, to 32 inputs of testable sensors with 30 mA

Test pulse duration (test gap) 1 to 100 ms, configurable

Load capacity

1 µF for test gap ≥ 4 ms

Line resistance

For detailed information regarding the safety configuration of your machine/system, please

< 100

contact the Wieland Electric branch in charge of your area.

Do not connect any other safe inputs in parallel when the reverse current could lead to a

HIGH state at the other input.

Page 84

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-DIO

Protection class

III (EN 61140)

Housing: IP 40 (EN 60529)

Storage temperature

-40 … +70 °C

Humidity

10 ... 95%, non-condensing

Fatigue strength

5 Hz… 150 Hz, 3.5 mm peak 1 g (EN 60068 2 6)

Shock resistance

30 g, 11 ms (EN 60068-2-27)

EN 61000-6-4 Immission

System connection

Terminal with screw or spring-loaded connection

Power consumption via SBUS+

max. 0.5 W

Data interface

Internal bus (SBUS+)

Dimensions (W × H × L)

22.5 × 96.5 × 120.8 mm

Weight

150 g (± 5%)

Terminal and connection data

Screw terminal

Spring-loaded terminal

2 x 0.2-1.0 mm2

2 × 0.25–1.0 mm²

AWG

26-14

24-16

Maximum tightening torque

0.5-0.6 Nm (4–5 lbf-in)

—

Stripping length

Max. 7 mm

Power supply (A1, A2)

Supply voltage

24 V DC (16.8 to 30 V DC)

Type of supply voltage

PELV or SELV

Power consumption

max. 120 W (depending on load)

Switch-on time

max. 18 s

Short-circuit protective device

4 A gG (tripping characteristic B or C)

Input circuit (I1–I4 & IY5-IY8)

Number of inputs

4 to max. 8 (depending on configuration)

Input voltage HIGH

13 V DC… 30 V DC

Input voltage LOW

–3 V DC … +5 V DC

Input current LOW

0 mA… 1.0 mA

12.3.4

SP-DIO input/output expansion module

1126553227

Table 50: SP-DIO data sheet

Protection type Terminals: IP 20 (EN 60529)

Ambient temperature during opera-

-25 … +55 °C

tion

Electromagnetic compatibility EN 61000 6 2, Class A (EN 55011) Emission

Single-wire or fine-strand 1 x 0.2–2.5 mm2

Fine-strand with ferrules as per EN

1 × 0.25–2.5 mm² or

46228

2 x 0.2-1.5 mm2

1 × 0.25–1.5 mm² (trapezoid crimping)

Input current HIGH 2 mA … 3.5 mA

Page 85

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

SP-DIO

Outputs (Y1-Y4 & IY5-IY8)

Number of outputs

4 to max. 8 (depending on configuration)4

Type of output

High-side MOSFET, short-circuit-proof

Output voltage

24 V DC (16.8 V DC … 30 V DC)

Output sum current I

sum

max.

4 A

Output current per output max.

0.5 A

TU ≤ 65°C

Max. 2.5 A

12.1, p. 70]

)

Data interface

Internal bus (SBUS+)

Derating sum current I

TU ≤ 45°C

TU ≤ 55 °C

sum

Max. 4.0 A

Max. 3.2 A

Response time Depending on logic setup

(Details:

samosPRO system response times [ch.

Page 86

Technical data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

12.4

12.4.1

12.4.2

Dimensional drawings

888567435

SP-COP1-xxx / SP-COP2-xxx controller modules

888568971

Illustration 25: SP-COP1 / SP-COP2 dimensions (mm)

SP-SDIO and SP-DIO input/output expansion / SP-SDI input expansion

888571659

Illustration 26: SP-SDIO / SP-SDI, SP-DIO, SA-OR-S1 / SA-OR-S2 dimensions (mm)

Page 87

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

WKFN 2.5 E/35 GO-URL Level terminal

12.4.3

888574347

Technical data

Illustration 27: WKFN 2.5 E/35 GO-URL dimensions (mm)

Page 88

Order data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Type

Description

Part number

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

Spring-loaded terminals, pluggable

COMPACT module, USB and industrial Ethernet

Screw terminals, pluggable

13.1

Order data

888577035

samosPRO – COMPACT – modules and accessories

888578571

Table 51: Part numbers for samosPRO safety control modules with COMPACT modules

SP-COP1-A COMPACT module, USB connection,

20 inputs / 4 outputs

SP-COP1-C COMPACT module, USB connection,

20 inputs / 4 outputs

SP-COP1-P-A COMPACT module, USB connection,

20 inputs / 4 outputs with press function

SP-COP1-P-C COMPACT module, USB connection,

20 inputs / 4 outputs with press functions

SP-COP2-EN-A COMPACT module, USB and Ethernet connec-

tion,

16 inputs / 4 outputs and 4 configurable inputs or outputs

SP-COP2-EN-C COMPACT module, USB and Ethernet connec-

tion,

16 inputs / 4 outputs and 4 configurable inputs or outputs

R1.190.1110.0

R1.190.1120.0

R1.190.1130.0

R1.190.1140.0

R1.190.1210.0

R1.190.1220.0

SP-COP2-EN-P-A COMPACT module, USB and Ethernet connec-

SP-COP2-EN-P-C COMPACT module, USB and Ethernet connec-

SP-COP2-ENI-A

R1.190.1230.0

tion,

16 inputs / 4 outputs and 4 configurable inputs or outputs with press functions

R1.190.1240.0

tion,

16 inputs / 4 outputs and 4 configurable inputs or outputs with press functions

R1.190.1310.0

connection,

16 inputs / 4 outputs and 4 configurable inputs or outputs

Page 89

Order data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Type

Description

Part number

ule, USB and industrial Ethernet

Spring-loaded terminals, pluggable

COMPACT module, USB and industrial Ethernet

Screw terminals, pluggable

COMPACT module, USB and industrial Ethernet

Spring-loaded terminals, pluggable

SP-COP-CARD1

Program removable storage

R1.190.1000.0

SP-CABLE-USB1

1.8 m USB configuration capable

R1.190.1010.0

SP-CABLE-ETH1

2 m Ethernet configuration capable

R1.190.1020.0

and manuals

CABLE-USB1

SP-CANopen

CANopen gateway

R1.190.0210.0

SP-PROFIBUS-DP

PROFIBUS-DP gateway

R1.190.0190.0

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

Spring-loaded terminals, pluggable

SP-EN-ETC

EtherCAT Gateway

R1.190.0160.0

WKFN 2.5 E/35 GO-URL

fasis series level terminal with diode

56.703.8755.9

APFN 2.5 E/35

Terminal plate for WKFN 2.5 E/35

07.312.7355.0

SP-COP2-ENI-C COMPACT mod

connection,

16 inputs / 4 outputs and 4 configurable inputs or outputs

SP-COP2-ENI-P-A

connection,

16 inputs / 4 outputs and 4 configurable inputs or outputs with press functions

SP-COP2-ENI-P-C

connection,

16 inputs / 4 outputs and 4 configurable inputs or outputs with press functions

SP-PLAN5+ CD with samosPLAN5+ programming software

SP-COP-STARTER-SET The set contains one each of SP-COP2-EN-A,

SP-SDIO, SP-COP-CARD1, SP-PLAN5+, SP-

R1.190.1320.0

R1.190.1330.0

R1.190.1340.0

R1.190.1030.0

R1.190.1100.0

SP-SDIO84-P1-K-A Input/output expansion with output test pulses

R1.190.0030.0

8 inputs/4 outputs

SP-SDIO84-P1-K-C Input/output expansion with output test pulses

R1.190.0040.0

8 inputs/4 outputs

SP-SDI8-P1-K-A Input expansion

R1.190.0050.0

8 inputs

SP-SDI8-P1-K-C Input expansion

R1.190.0060.0

8 inputs

SP-DIO84-P1-K-A Input/output expansion

R1.190.1050.0 4 inputs / 4 outputs and 4 configurable inputs or outputs

SP-DIO84-P1-K-C Input/output expansion

R1.190.1060.0 4 inputs / 4 outputs and 4 configurable inputs or outputs

Page 90

Order data

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Type

Description

Part number

socket, 2 changeovers

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

Spring-loaded terminals, pluggable

Screw terminals, pluggable

13.2

13.3

Modules for contact expansion

888580107

SNE 1 Forcibly actuated single relay, 24 V DC, plug

SNE 4004K-A Contact expansion, 24 V DC,

4 NC (normally closed contact), 3 NO (normally open contact),

SNE 4004K-C Contact expansion, 24 V DC,

4 NC (normally closed contact), 3 NO (normally open contact),

SNE 4012K-A Contact expansion, 24 V DC,

2 NC (normally closed contact), 1 NO (normally open contact),

Screw terminals, pluggable

SNE 4012K-C Contact expansion, 24 V DC,

2 NC (normally closed contact), 1 NO (normally open contact),

SNE 4024K-A Contact expansion with 2 relay groups, 24 V

DC,

2 x 2 NC (normally closed contact), 2 x 1 NO (normally open contact),

R1.188.3950.0

R1.188.0590.0

R1.188.1980.0

R1.188.3910.0

R1.188.3920.0

R1.188.3930.0

SNE 4024K-C Contact expansion with 2 relay groups, 24 V

R1.188.3940.0

DC,

2 x 2 NC (normally closed contact), 2 x 1 NO (normally open contact),

SNE 4028S-A Contact expansion, 24 V DC,

R1.188.3120.0

8 NC (normally closed contact), 2 NO (normally open contact),

SNE 4028S-C Contact expansion, 24 V DC,

R1.188.3540.0

8 NC (normally closed contact), 2 NO (normally open contact),

Other safety-related products

888581643

Our extensive line of additional safety-related products can be found in our catalog entitled "Safety First" (part No. 0860.0) or online at www.wieland-electric.com.

Page 91

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

14.1

Appendix

888583179

Declaration of Conformity

888584715

Declaration of Conformity: Page 1

Page 92

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Declaration of Conformity: Page 2

Appendix

Page 93

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Declaration of Conformity: Page 3

Appendix

Page 94

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Declaration of Conformity: Page 4

Appendix

Page 95

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

NOTICE

This checklist is not a replacement for the first-time commissioning or the regular testing done by a qualified person.

Question

Yes

for the machine used as a basis?

Yes

No formity?

Yes

No Does the safety equipment correspond to the required category?

Yes o No

(protection class)?

Yes

• Test of all switch-off paths

Yes

trol?

Yes

14.2

Checklist for manufacturers

888586251

The information in the following points must be available at least during first-time commissioning. It may vary depending on the application and the requirements from the manufacturer/supplier must be checked.

This checklist should be retained or stored with the machine documents so that it can be used as a reference during recurring tests.

Table 52: Checklist for first-time commissioning

Were the safety guidelines according to the directives/standards valid

Are the directives and standards used listed in the Declaration of Con-

Are the required protective measures against electric shock effective

Has the protective function been checked in accordance with the

testing information in this documentation? In particular:

• Functional check of the command devices, sensors, and actuators connected to the safety control

Have you ensured that a complete test of the safety functions has

been carried out after every configuration change to the safety con-

Page 96

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Error No.

Error type

Logbook message

System behavior

Remedy

run

ing

run

ted

message for the control.

force mode is inactive.

message type.

ted

valid.

ted

the control is not plausible.

ted

from the control is not plausible.

ted

the number of received data.

ted

Contact support

read message occurred.

Contact support

the control is not valid.

ted

rupted.

ted

corrupt.

ted

corrupt.

ted

not be processed.

ted

Contact support

14.3

Complete list of error messages

895000587

Table 53: Fehlermeldungen SP-COP

00000001 Info Function block log generator info System continues to

00000002 Warning Function block log generator warn-

System continues to

00000003 Error Function block log generator error System continues to

10100001 Error An unknown error occurred. Connection termina-

10100002 Error An internal error occurred. Connection termina-

10100003 Error Time exceeded when preparing a

10100004 Error The value cannot be forced because

10100005 Error The control does not support the

10100006 Error The hash value of a read file is not

10100007 Error The header size in the message from

10100008 Error The user data size in the message

10100009 Error The total data size does not match

No connection

Connection kept Activate force mode

Connection termina-

Contact support

Retry

1010000A Error A data flow error in a segmented

1010000B Error The checksum in a message from

1010000C Error Time exceeded when sending a

message to the control.

No connection Retry

Connection termina-

ted Possible reasons: Communication to SP-COP already exists; Ethernet or USB connection is inter-

1010000D Error A timeout occurred during receiving

a message from the control.

Connection termina-

ted Possible reasons: Communication to SP-COP already exists; Ethernet or USB connection is inter-

1010000E Error Unexpected message received. Connection termina-

1010000F Error The message from the control is

10100010 Error The message from the control is

10100011 Error The message to the control could

Connection termina-

Contact support

Check connections Contact support

Contact support

Retry

Page 97

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Error No.

Error type

Logbook message

System behavior

Remedy

pond to the request.

Contact support

been exceeded.

ted

Contact support

not be established.

Contact support

user to be logged on.

word

desired state.

Contact support

not plugged in.

ted

Project

control could not be synched.

Contact support

match the module configuration.

Hardware

10200007

Error

An error is reported by the control

and control deviates.

project has been exceeded.

Contact support

updated project again

saved.

access

10300003

Error

I/O could not be found.

Contact support

ved.

access

been imported.

ported.

Contact support

10100012 Error The control could not positively res-

10100013 Error The number of request retries has

10100015 Error Communication to the control could

10100016 Error The password is not valid for the

10100017 Error The control could not accept the

10100018 Error The memory card of the station is

10200002 Error The project on the control is invalid. No connection Download new valid

10200003 Error The verification status of project and

control is not the same.

10200004 Error The PC project and project on the

10200005 Error Current user does not have permis-

sion to communicate with the control Connection has been closed.

10200006 Warning The project on the target does not

Connection kept Retry

Connection termina-

No connection Check connections

Connection kept Verify correct pass-

Connection kept Retry

Connection termina-

No connection Re-verify project

No connection Reconnect

No connection Redefine user rights

Connection kept Update Project or

Retry

Insert valid SD-Card

10200008 Error The checksum in samos®PLAN5+

10200009 Error The waiting time permitted for the

1020000A Info The verification was cancelled. Retry

1020000B Warning The incorrect project file is still run-

ning on the station and must be replaced with the updated project file. Please update the station by connecting and downloading the

10300001 Error The logic analyzer data could not be

10300002 Error The logic analyzer data could not be

loaded.

10400001 Error The log messages could not be sa-

10400002 Error The file contained more than 64

messages. Only the first 64 have

10400003 Error The log messages could not be im-

Contact support

Retry

Update the station

with the fixed project

Check Windows file

Retry

Contact support

Check Windows file

Reduce log message

count

Contact support

10500001 Error Login to control failed. Retry

Page 98

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Error No.

Error type

Logbook message

System behavior

Remedy

choose another user name.

Contact support

imported because they already exist.

Project File could not be opened. File

Contact support

access

Project File could not be opened. File

Contact support

Failed to import library. Elements are already exist.

Contact support

another gateway type.

version of samosPLAN5+.

Contact support

permitted.

rectly.

Contact support

10600001 Error This user already exists. Please

10600002 Error Could not import user list. Retry

10600003 Warning The following users have not been

10700001 Error

format is incorrect.

10700002 Error Creating project from module confi-

guration failed!

10700003 Error Project file could not be saved! Check Windows file

10700004 Error

format is incorrect.

10700005 Error Library file could not be opened. File

format is not correct.

Use other name

Update

samosPLAN5+ and retry

Update

samosPLAN5+ and retry

Update

samosPLAN5+ and retry

Update

samosPLAN5+ and retry

10700006 Error Project structure is incorrect. Update

samosPLAN5+ and retry

10700008 Error Could not load settings file. File is

corrupt.

10700009 Error

1070000A Error File cannot be opened. Signature is

not correct.

1070000B Error Cannot load gateway configuration

because the configuration is for

1070000C Error Version of the project file is not sup-

ported by this version of the program. Please try it with the current

1070000D Error The configuration data for a module

can't be loaded correctly.

Update

samosPLAN5+ and retry

Update

samosPLAN5+ and retry

Update

samosPLAN5+ and retry

Update

samosPLAN5+ and retry

10800001 Warning Forcing more than 10 values is not

11000000 Error The HTML help could not be found.

Please check if it is installed cor-

Repair or reinstall

samosPLAN5+

Page 99

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

Error No.

Error type

Logbook message

System behavior

Remedy

rect. Please contact Support.

se check internet access

cess

period duration.

ters

period of input.

ters

configured.

duration.

ters

the module.

Not enough space to insert elements

the Functionblocks

14000002

Warning

Items could not be grouped.

14000003

Error

Item is only allowed for grouping.

Maximum number of function blocks have already been created.

14000005

Error

Failed to create residual memory.

Contact support

14000006

Error

Item is not allowed for grouping.

ted.

tions to inputs.

tions to outputs.

Contact support

run

guration

red

guration

red

guration

red

guration

red

guration

12000000 Error The version information was incor-

12000001 Error Could not reach update server. Plea-

13000000 Error Test gap exceeds half the maximum

13000001 Error Test period exceeds maximum test

13000002 Error A test period with these values for

minimum and maximum cannot be

13000003 Error Test gap exceeds half the period

13000004 Error Required test parameters are not

possible for at least one element on

14000001 Error

on logic page.

14000004 Error

Contact support

Check internet ac-

Verify test parame-

ters

Verify test parame-

ters

Insert new logic

sheet and reorganize

Simplify logic

14000007 Error Function blocks are not compatible

with the choosed CPU module.

14000008 Error Selection cannot be grouped becau-

se there are more than 8 connec-

14000009 Error Selection cannot be grouped becau-

se there are more than 8 connec-

1400000A Error No function blocks have been selec-

ted to group.

15000001 Error CRC calculation failed Retry

15000002 Error Report generation failed Retry

22010140 Warning Error in system configuration System continues to

220101F5 Warning Error in system configuration Configuration requi-

220101F6 Warning Error in system configuration Configuration requi-

220101F7 Warning Error in system configuration Configuration requi-

If you want to use

this CPU module, all related function blocks will be dele-

Reload system confi-

220101F8 Warning Error in system configuration Configuration requi-

Reload system confi-

Page 100

Appendix

Wieland Electric GmbH | BA000966 | 07/2016 (Rev. C)

100

Error No.

Error type

Logbook message

System behavior

Remedy

red

guration

red

guration

red

guration

red

guration

red

guration

red

guration

length 0.

red

figuration and reload

le: 0,40,200,400,600,800,1000).

red

figuration and reload

and in range from 4 to 100ms

red

figuration and reload

or mapping exceeded

red

figuration and reload

rent in the configuration

red

figuration and reload

different in the configuration

red

figuration and reload

le and project file differs.

red

figuration and reload

and project file differs.

red

figuration and reload

module and project file differs.

red

figuration and reload

red

figuration and reload

run

220101F9 Warning Error in system configuration Configuration requi-

220101FA Warning Error in system configuration Configuration requi-

220101FC Warning Error in system configuration Configuration requi-

22010226 Warning Error in system configuration Configuration requi-

22010227 Warning Error in system configuration Configuration requi-

22010228 Warning Error in system configuration Configuration requi-

22010231 Warning Pulse period 0 must have pulse

22010232 Warning Pulse length must be <= pulse peri-

od/2.

22010233 Warning Impermissible test period (permissib-

22010234 Warning Pulse length must be multiple of 4

22010240 Warning Maximum count of function blocks

22010241 Warning The number of IO modules is diffe-

Configuration requi-

red

Configuration requi-

Reload system confi-

Change system con-

Change system configuration and reload

Change system con-

22010242 Warning The number of Gateway modules is

22010243 Warning The major version of the CPU modu-

22010244 Warning The major version of the IO module

22010245 Warning The major version of the gateway

22010250 Warning function blocks for presses are not

supported by this device

2201xxxx Warning Error in the configuration Configuration requi-

23010001 Warning Processing error at I1/I2 System continues to

23010003 Warning Processing error at I3/I4 System continues to

23010005 Warning Processing error at I5/I6 System continues to

23010007 Warning Processing error at I7/I8 System continues to

23010009 Warning Processing error at I9/I10 System continues to

2301000B Warning Processing error at I11/I12 System continues to

Configuration requi-

red

Change system con-

Change system configuration and reload

Change system con-

2301000D Warning Processing error at I13/I14 System continues to