Wiedenmann Terra Spike XF 20-6, Terra Spike XF 20-8, Terra Spike XF 20-7 Operating Instructions

Wiedenmann
Translation of original
operating instructions
Deep Aerator
Terra Spike
XF 20-6 / XF 20-7
and XF 20-8
860.003
860 99 09
Wiedenmann GmbH - D 89192 Rammingen
Tel. No.: 0049 / 7345 / 953-02 Fax No.: 0049 / 7345 / 953233
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Introduction
READ THIS MANUAL carefully to learn how to operate and service your
machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages (see your dealer to order).
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and
should remain with the machine when you sell it.
MEASUREMENTS in this manual are given in both metric and customary
U.S. unit equivalents. Use only correct repacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
RIGHT - HAND AND LEFT - HAND sides are determined by facing the
direction the implement will travel when going forward.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification or
Identification Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place away from the machine.
BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery
inspection to ensure best performance.
THIS MACHINE IS DESIGNED SOLELY for use in customary agricultural and
forestry operations, for lawn and park care, i.e. collecting grass, leaves and paper (“INTENDED USE“).
Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely by the user. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements for the intended use.
THIS MACHINE SHOULD BE OPERATED, serviced and repaired only by persons
familiar with all its particular characteristics and acquainted with the relevant safety rules (accident prevention). The accident prevention regulation, all other generally recognized regulations on safety and occupational medicine and the road traffic regulations must be observed at all times. Any arbitrary modifications carried out on this material collection system will relieve the manufacturer of all liability for any resulting damage or injury.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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C O N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1.0. Safety...................................................... 5-13
1.1. Safety Decals........................................ 10&12
1.2. Safety Equipment..................................... 13
2.0. Construction method of Operation............................ 14
2.1. Construction......................................... 14
2.2. Method of Operation.................................. 14
2.3. Product Observating.................................. 14
3.0. Transport................................................... 15&16
3.1. General.............................................. 15
3.2. Transporting Terra Spike............................. 16
4.0. Connecting to the Tractor................................... 17&20
4.1. General.............................................. 17
4.2. Assembly of bottom connecting rod plates............. 18
4.3. Connecting to the Tractor............................ 19
4.4. Adapting the PTO Shaft............................... 20
5.0. Detaching from Tractor...................................... 21
5.1. General.............................................. 21
5.2. Resting Terra Spike.................................. 21
6.0. Operating................................................... 22&31
6.1. General.............................................. 22
6.2. Indicating and Adjustment Elements................... 23
6.3. Mounting the Tools................................... 24&26
6.4. Adusting the TERRA SPIKE............................. 27&29
6.5. Assemble drive....................................... 30&31
7.0. Operation................................................... 32&35
7.1. General.............................................. 32
7.2. Correct Sequence for engaging........................ 32
7.3. Malfunctions and Remedy.............................. 33&34
7.4. Check and clean the stop buffer...................... 35
8.0. Maintenance................................................. 36&52
8.1. General.............................................. 36
8.2. Maintenance and Inspection List...................... 37
8.3. Lubrication.......................................... 38
8.4. Cleaning TERRA SPIKE................................. 39
8.5. Changing the oil of the gear unit.................... 40
8.6. Setting cleaner...................................... 40
8.7. Replacing the buffer................................. 41
8.8. Change tine holders.................................. 42
8.9. Replace tension spring............................... 43
8.10. Adjust tension spring................................ 44
8.11. Check and tense the power belt....................... 45
8.12. Changing driving belt................................ 46&47
8.13. Change the tension spring for the
central adjustment.................................. 48&49
8.14. Hydraulic system..................................... 50
8.15. Hydraulic circuit diagram for
hydraulic depth adjustment.......................... 51
8.16. Dismounting/Disposal................................. 52
8.17. Modification......................................... 52
9.0. Additional Equipment........................................ 53
10.0. Specification............................................... 54&61
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Recognize safety information
This is the safety-alert symbol. When you see this symbol on yourmachine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
Follow safety instuctions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs.Replacement safety signs are available from your dealer.
1.0. Safety
Learn how to operate the machine and to use controls properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the fuction and/or safety and affect machine life.
If you do not understand any part of this manual and need assistance, contact your dealer.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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Observe road traffic regulations
Always observe local road traffic regulations when using public roads.
Wear protective clothing
Wear close fitting clothing and safety equipment appropriate to the job.
Prolonged exposure to loud noise can cause impairment or loss of hearing.
Wear a suitable hearing protective device such as earplugs to protect against objectionable or uncomfortably loud noises.
Operating equipment safety requires the full attention of the operator. Do not wear radio or music headphones while operating machine.
1.0. Safety
Stay clear of rotating drivelines
Entanglement in rotating driveline can cause serious injury or death.
Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Guard and shields
Keep guards and shields in place all the times. Ensure that they are in good condition and installed correctly.
Always disengage the driveline, turn off engine and remove key before removing any guards or shields.
Keep hands, feet and clothing away from moving parts.
Avoid high - pressure fluids
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source.
1.0. Safety
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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Use safety lights and devices
Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self­propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights.
Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your dealer.
1.0. Safety
Avoid heating near pressurized fluid lines
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
1.0. Safety
Remove paint before welding or heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.
Do all work outside or in a well ventilated area. Dispose of paint and solvent properly.
Remove paint before welding or heating:
x If you sand paint, avoid
breathing the dust. Wear an approved respirator.
x If you use solvent or paint
stipper, clean with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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1.1. Safety Decals
Pictorial safety signs
At several important places on this machine safety signs are affixed in order to signify potential danger. The hazard is identified by a exclamation point in a warning triangle. An adjacent pictorial provides information on how to avoid personal injury. These safety signs, their placement on the nachine and a brief explanatory text are shown below.
Operator’s manual
This operator’s manual contains all important information necessary for safe machine operation. Carefully observe all safety rules to avoid accidents.
1.0. Safety
Protectors
Never reach into areas of crushing hazard as long as any parts may move.
860.01
860.02
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
1.1. Safety Decals
Parking position
Before parking fix rear roller with ring pins and secure it.
1.0. Safety
Tools
Never touch moving parts of the machine. Wait until they have come to a complete standstill.
860.61
860.04
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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1.1. Safety Decals
Tools
Be careful to avoid cutting of foot.
Service
Before performing service or repair work, turn off engine and remove key.
1.0. Safety
860.05
Operation
Do not climb onto the machine while the engine is running.
RISK OF FALLING !!!
860.06
860.69
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
1.0. Safety
1.2. Safety Equipment
GENERAL SAFETY SIGN REQUIREMENTS
A safety sign with the following safety practices or similar set of messages shall be provided on the machine. The label should be visible to an operator’s position, if possible.
a) Read the operator’s manual.
b) Do not operate the machine without guards, shield, and safety devices in place and
working.
c) Do not operate the machine when children and others are around.
d) Do not allow operation of the machine by untrained personnel.
ATTENTION - DANGER !
Never use TERRA SPIKE without safety equipment. Otherwise, you expose yourself and others to extreme danger.
Moving parts may cause serious injuries.
Where to Find Safety Equipment on your Machine
D
C
A
E
B
D
A
860.86
A = Screwed fenders right / left as
spacers.
B = Back roller with arms locked with
ring pin and secured.
C = Hinged hood, secured by a lock
and holders.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
D = Cover removable by ring tools only.
E = Protective bowl for universal-joint
shaft connection can be only removed using a tool
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2.0. Construction and Method of Operation
2.1. Construction
TERRA SPIKE consists of the following parts:
x Welded machine body
x Drive
x Adjustable tools
2.2. Method of Operation
TERRA SPIKE is hauled by the tractor and driven by means of a PTO shaft.
The T-gears and the lateral drives with V-ribbed belts power the drive. The staggered arrangement of crankshafts is what causes the tines to move.
The moving tines are forced into the soil.
The angle of entry is adjustable.
2.3. Product observation
We are bound law to observe our products starting with the delivery.
With an entry angle of 90° at low speed the punched holes are almost vertical.
With a smaller entry angle, the soil displacement or fracturing is
greater due to the forward movement. This breaks up the soil. (Effective down to 70°)
This serves your safety.
Please immediately inform us about:
x Defects of the dafety devices.
x Repeated malfunctions.
x Altered setting.
x Problems in handling
the TERRA SPIKE.
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
3.1. General
CAUTION DANGER !
° TERRA SPIKE is delivered
fastened to a shipment frame.
° Only use a forklift with
sufficient load-carrying capacity.
° Keep well clear of lifted
loads. There is danger to your life if the load crashes down.
Improper transport and mounting of TERRA SPIKE may cause:
x Injury to persons
3.0. Transport
x Demage to property.
Pay special attention to the driving direction when lifting TERRA SPIKE with the shipment frame.
We will not accept any liability for damage resulting from improper handling.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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3.2. Transporting TERRA SPIKE
CAUTION DANGER !
Watch out when cutting through the taut bands. There is a risk of being injured by the suddenly opening bands.
Transport Using a Forklift
If TERRA SPIKE is still fastened to the shipment frame:
x Insert the fork under the
shipment frame
x Unload TERRA SPIKE from
the carrier vehicle when balanced.
3.0. Transport
x Cut through the taut bands.
x Connect TERRA SPIKE to
the tractor and lift it from the shipment frame. (See item 4.2.)
Transport Using a Crane
x Fasten ropes or belts at ring
screw (A) only,
x Unload TERRA SPIKE when
suspended reliably.
Note:
Immediately inform in writing the transport company and Wiedenmann GmbH or the supplier about shipping damage or missing parts.
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
4.0. Connecting to the Tractor
4.1. General
Always pay attention to:
x The load of the three point
hitch.
Connect / disconnect TERRA SPIKE only with:
x The engine turned off
x Disengate PTO shaft
x With fixed and secured back
roller (in parking/stand position)
Use TERRA SPIKE only with:
x the special PTO shaft
assigned to TERRA SPIKE
x covered PTO shaft and
protected power-take-off shaft.
Rest TERRA SPIKE on the front roller (A) and back roller (B) only.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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4.0. Connecting to the Tractor
4.2. Assembly of bottom connecting rod plates
For replacement of connecting plates (A and B), the screw connection (C) must be released.
When assembling the connecting plates for Cat. I/II, ensure that connecting plate (B) with the large bores is always on the outside.
Mounting screws (D) for connecting plates (A and B) must be tightened to a torque of 300 Nm.
Mounting screws (C) must be tightened to a torque of 300 Nm.
Secure all nuts with Loctite (No.270).
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All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
4.0. Connecting to the Tractor
4.3. Connecting to the tractor
Prerequisite for connecting:
x a three-point hitch.
NOTE:
° if possible use the lower
location hole for mounting the lower guide rod. This provides the maximum lifting distance.
° observe the bending angle
of the PTO shaft.
Mounting steps:
1. Mount the lower guide rod by: inserting the bolt(1) and locking it with the pin(2).
2. Mount the upper link. To do so: depending on the tractor, insert the bolt for category 1 with diameter (3a) and fix it with the cotter key (4). Or, for pegging with Cat. 2, use diameter 3b.
3. Tighten the tension jack(5) of the stabilizing chain.
4. Adapt the universal shaft (refer to Chapter 4.4.).
5. Mount the PTO shaft by: pushing in the slide pin of the PTO shaft, slipping on the PTO shaft, secure the PTO shaft protector against rotating with the shaft.
CAUTION DANGER !
Check for correct connection before starting operation.
All information, illustrations and specifications in this manueal arw based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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