Wiedenmann Mega Twister Translation Of Original Operating Instructions

Translation of original
operating instructions
Leaf blower
Mega Twister
891.002
From machine ID no. :
Version :
August 2013
891 99 09
2
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
3
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All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
4
Introduction
PLEASE READ THESE OPERATION INSTRUCTIONS CAREFULLY in order to
familiarize yourself the correct method of operation and maintenance and in order to avoid personal injuries or damage to the machine. This manual and safety decals on your machine may also be available in other languages (see your dealer to order).
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and
should remain with the machine when you sell it.
MEASUREMENTS in this manual are given in both metric and customary
U.S. unit equivalents. Only use suitable parts and screws. Metric and inch fasteners may require a specific metric or inch wrench.
RIGHT - HAND AND LEFT - HAND sides refer to the direction of travel
the implement when going forward.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification or
Identification Numbers section. Please ensure that all numbers are correctly recorded. to help in tracing the machine should it be stolen. Your dealer also requires this number when you order spare parts. File the identification numbers in a secure place away from the machine.
BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery
inspection to ensure best performance.
THIS MACHINE IS DESIGNED EXCLUSIVELY for commercial use and generating
wind with air without particles in the air flow in the maintenance of grassy areas and parks (“INTENDED USE“). Use in any other way is considered contrary to the intended use. The manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely by the user. Using the equipment in accordance with the specifications also includes observance of the operating and maintenance conditions as specified by the manufacturer.
PREDICTABLE MISUSE AND ABUSE. Persons and objects must not be
transported with the machine attached. Do NOT add material to the blower through the suction screen.
THIS MACHINE SHOULD BE OPERATED, serviced and repaired only by persons
familiar with all its particular characteristics and acquainted with the relevant safety requirements (accident prevention). The accident prevention regulations, all other generally recognized regulations on occupational health and safety, and the road traffic regulations must be observed at all times. Any unauthorized modifications carried out on this machine will relieve the manufacturer of all liability for any resulting damage or injury.
NOTE THE INSTRUCTIONS
for driving on public roads: "This machine is not suitable for travel on Highways or public roads. It requires additional equipment for this (lighting kit, warning signs for slow vehicles/SMV sign, reflectors). Please contact us if you wish to purchase this optional equipment
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
5
C O N T E N T S Page
* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
1.0. Safety............................................................. 6&15
1.1. Safety Decals.............................................. 11&13
1.2. Safety Equipment........................................... 14
1.3. The safety devices......................................... 15
2.0. Assembly........................................................... 16&22
2.1. General.................................................... 16
2.2. Mounting support wheels.................................... 16
2.3. Mounting roller unit....................................... 17
2.4. Hydraulic adjustment of the blowing nozzle................. 18
2.5. Hydraulic adjustment of the
blowing nozzle with control valve.......................... 19&20
2.6. Mounting electrical blowout nozzle adjustment............. 21
2.7. Mounting blowing nozzle.................................... 22
3.0. Transport.......................................................... 23&26
4.1. General.................................................... 23
4.2. Transporting the Mega Twister.............................. 24&25
4.3. Transportation with three-point attachment................. 26
4.0. Connecting to the tractor.......................................... 27&30
4.1. General.................................................... 27
4.2. Installing on the tractor.................................. 28
4.3. Adapting PTO Shaft......................................... 29
4.4. Supports................................................... 29
4.5. Unscrewing the running gear safety device.................. 29
4.6. Hydraulic connections...................................... 30
5.0. Disconnecting from the tractor..................................... 31&32
5.1. General.................................................... 31
5.2. Removing from tractor...................................... 31
5.3. Disconnecting hydraulic lines.............................. 32
5.4. Disconnecting drive shaft.................................. 32
5.5. Locking support wheels..................................... 32
6.0. Before Using....................................................... 33&35
6.1. General.................................................... 33
6.2. Drive speed and direction of rotation...................... 31
6.3. Top connecting rod position for working.................... 31
6.4. Swiveling the blower housing............................... 35
6.5. Adjusting the blowing nozzle............................... 35
7.0. Operation.......................................................... 36&37
7.1. General.................................................... 36
7.2. Switching on............................................... 36
7.3. Blower wheel............................................... 36
7.4. Danger zone................................................ 37
7.5. Work / Transport........................................... 37
8.0. Maintenance........................................................ 38&49
8.1. General.................................................... 38
8.2. Maintenance intervals...................................... 39
8.3. Lubrication points......................................... 40&41
8.4. Changing the gear oil...................................... 42
8.5. Cleaning................................................... 43
8.6. Hydraulics system.......................................... 43
8.7. Hydraulic connection diagram............................... 44&45
8.8. V – belt................................................... 46
8.9. Tire pressure.............................................. 47
8.10. Dismounting / Disposal..................................... 48
8.11. Unauthorized moddification and spare part manufacturing.... 49
9.0. Scope of delivery / Optional equipment............................. 50651
9.1. Series equipment........................................... 50
9.2. Accessories................................................ 51
10.0. Specification...................................................... 52&57
10.1. Dimensions, weights and other specifications.............. 52&55
10.2. Metric bolt and cap screw torque values................... 56
10.3. Serial Number............................................. 57
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
6
Recognize safety information
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
1.0. Safety
Follow safety instuctions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your dealer. Learn how to operate the machine and to use controls properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the fuction and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your dealer.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
7
Observe road traffic regulations
Always observe local road traffic regulations when using public roads.
Wear protective clothing
Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earplugs to protect against objectionable or uncomfortably loud noises. Operating equipment safety requires the full attention of the operator. Do not wear radio or music headphones while operating machine.
1.0. Safety
Stay clear of rotating drivelines
Entanglement in rotating driveline can cause serious injury or death. Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely. Wear close fitting clothing. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
8
Guard and shields
Keep guards and shields in place all the times. Ensure that they are in good condition and installed correctly. Always disengage the driveline, turn off engine and remove key before removing any guards or shields. Keep hands, feet and clothing away from moving parts.
1.0. Safety
Avoid high - pressure fluids
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
9
Use safety lights and devices
Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self­propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights. Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking. Keep lighting and marking visible and in good working order. Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from your dealer.
1.0. Safety
Avoid heating near pressurized fluid lines
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
10
1.0. Safety
Avoid heating near pressurized fluid lines
Welding must be conducted only by persons with appropriate qualifications. Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating:
If you sand paint, avoid
breathing the dust. Wear an approved respirator.
If you use solvent or paint
stipper, clean with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
11
1.1. SAFETY DECALS
891.01
891.02
Pictorial safety signs
At several important places on this machine safety signs are affixed in order to signify potential danger. The hazard is identified by a exclamation point in a warning triangle. An adjacent pictorial provides information on how to avoid personal injury. These safety signs, their placement on the machine and a brief explanatory text are shown below.
1.0. Safety
Operator’s manual
This operator’s manual contains
all important information necessary for safe machine operation. Carefully observe all safety rules to avoid accidents.
Swiveling range
Due to danger of crushing, never put your hands in danger areas as long as components are still moving.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
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1.1. SAFETY DECALS
891.03
891.04
891.05
Blower
Never put your hands inside the blower while the engine is running.
Blowing nozzle
When operating ensure that sufficient distance is left as there is a risk of injury from thrown or flying objects.
1.0. Safety
Power take-off shaft direction of rotation and speed
It is essential that the direction of rotation of the power take-off shaft be observed. Please check during commissioning. The specified speed must not be exceeded because this would cause serious damage to the blower.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
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1.1. SAFETY DECALS
891.06
891.07
891.08
Service
Before performing service or repair work, turn off engine and remove key.
Noise level
This decal indicates the value determined in accordance with Article 13 of Directive 2000/14/EC
When used for several hours, we recommend the use of ear protectors.
1.0. Safety
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
14
1.2. Safety instructions
1. Besides the information in
these operating instructions, please also observe generally applicable safety and accident-prevention standards!
2. Familiarize yourself with
all equipment and operating elements and their functions before starting work. Ensure that all protective equipment has been properly installed. It is too late to do this when you have started work!
3. In the working area, the
user is responsible for the safety of other persons.
4. All persons must be out of
the danger area before starting.
5. If there are persons in the
danger zone of the machine, switch off the drives immediately.
6. During operation on public
highways, the relevant traffic regulations must be observed.
7. Before moving off, ensure
that the immediate area of the machine is clear e.g. no children nearby. Ensure that your visibility is not impaired!
1.0. Safety
9. Mount the appliance only
when the motor and the power take-off shaft have been switched-off.
10. Use only cardan shafts
prescribed for the machine which is being mounted.
11. Always ensure there is
sufficient axle load; the steering capability of the vehicle must be maintained.
12. The driving and
operational characteristics of the tractor may be influenced by the attachment of the machine. Always adapt your driving style to match the terrain and ground conditions. Special care should be taken when working and turning on a slope.
13. Switch off the machine and
the tractor engine when performing any maintenance work. All protective devices must be mounted before operating the blower.
8. Keep all persons clear of
the danger zone of the machine!
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
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1.0. Safety
A = Covers, only removable
with tools.
C = Grid plates, only
removable with tools.
B = Protection for p.t.o.
shaft connection can only be released using a tool.
D = Blower funnel, only
removable with tools.
C
A
B
A
891.09
D
1.3. The safety devices
GENERAL REQUIREMENTS FOR SAFETY IDENTIFICATION
Safety identification with the following safety actions or similar notification should be attached to the machine. Where possible, the label should be visible from all work positions.
a) Read the Operating Instructions. b) Never operate the machine without protection, shields and
functioning safety devices.
c) Never operate the machine if persons, especially children, are
nearby.
d) Never allow the machine to be operated by persons who have not
received instruction.
CAUTION, DANGER! Never operate the Mega Twister without
safety devices. Otherwise you would be exposing yourself and those around you to extreme danger.
Very serious injuries can be caused by moving parts.
The locations of the safety devices on your machine
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
16
2.1. General
The machine must be attached to the tractor for all work. Lift the attached machine with the rear hydraulics until the stand can be inserted into one of the top holes.
- RISK OF INJURY!
For this work, please use your personal protective equipment (PSA) such as: gloves, goggles, ear protectors.
The mounting points for the two support wheel holders are:
4 threaded holes (A) 2 holes (B)
Figure 891.42 shows the right support wheel (C) mounted and the locked wheel is rotated to the back.
The included support roller with brake (D) must be fastened to the bottom of the stand (E).
Attention:
2.2. Mounting support wheels
2.0. Assembly
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
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2.3. Mounting roller unit
The mounting points for the roller unit are:
4 threaded holes (A) 2 holes (B)
Mount support (C) on both sides..
The hexagonal bolts (D) must be inserted from below.
The roller (E) with the bearings must be fastened on both sides to the support (C) at the front holes with two hexagonal bolts each (F).
Support rollers are NOT mounted on the stand (G) with the roller unit version.
The wiper bracket (H) is fastened to the support (C) with the last hexagon bolts (J) and fixed to the roller with a small clearance.
2.0. Assembly
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
18
2.0. Assembly
Carried out via an additional hydraulic cylinder (optional).
Mount the hydraulic cylinder instead of the mechanical adjustment.
Secure pin with linch pin.
Screw hexagon bolt (A) into the thread on the screen (B).
Screw the hexagon nut (C) down to fix the bolt.
The hydraulic hoses fixed by the two fastening clips must be able to move easily.
Take the swiveling of the blower housing into account when fixing the hydraulic hoses.
2.4. Hydraulic adjustment of the blowing nozzle
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
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