Whyte bikes Mudguard Assembly Instructions

Mudguard Assembly Instructions

www.whyte.bike

CAUTION

Whilst fitting these mudguards:

• Confirm they are large enough for the tyres fitted to your bicy-

cle. “38mm” mudguards are suitable for Whyte Cambridge,
Cambridge Varsity, Carnaby, Charing Cross, Cornwall, Devon,
Dorset, Kings Cross, Pimlico, Portobello, Shoreditch, Somerset,
Stirling, Suffolk, Sussex, Victoria & Whitechapel models (Rigid
forks). “46mm” mudguards are suitable for Whyte Caledonian,
Chiltern, Coniston, Malvern & Ridgeway models (Suspension
Forks) and Fairfield (Rigid forks). The Montpellier & Stowe
models have no suitable mounting points for mudguards.

• Check that there will be at least 6mm clearance aroun

d the

tyre when they are fitted correctly.

• It is recommended to apply Loctite 243 Thread-Locker or simi-

lar thread adhesive to the threads of all screws that hold the
stays to either the fork or frame. This will help to ensure they
will not come loose. Carefully follow Loctite’s own assembly
instructions.

• SAFETY CHECK – CONFIRM THE CORRECT OPERATION OF

THE BRAKES AND GEARS AFTER FITTING THE MUD­GUARDS. If in doubt either consult the manufacturer’s user

instructions or contact your Whyte Bikes dealer.

Before each and every ride:

• Check that all the fasteners holding the mudguards in place are

still tight.

• If necessary, clean and dirt or road debris from the

inside of

the mudguard, since this will reduce the clearance to the tyre.

WHYTE Mudguard Assembly Instructions

Terminology

1. Front Fork Crown & Thickness.

2. Disc Brake Caliper.

3. Seat-stay.

4. Chain-stay.

5. Rear drop-out.

6. Seat-stay bridge.

7. Stepped seat-stay bridge hole.

8. Chain-stay bridge.

9. Threaded chain-stay bridge hole.

Side Stay Lengths:

300mm long for 46mm wide mudguards.

315mm long for 38mm wide mudguards.

1

1

2

7

6

8

9

3

4

5

WHYTE Mudguard Assembly Instructions

Mounting Hardware:

38mm Wide Mudguards

Description Reference Quantity

Button head cap-screw M5 x 25 long 26 1

Button head cap-screw M6 x 12 long 12 1
Button head cap-screw M6 x 30 long 16 1
Button head cap-screw M6 x 50 long 8 1

Button head cap-screw M6 x 60 long 8 1
Cap-screw M5 x 12 long 6 3

Cap-screw M5 x 16 long 21 4
Cap-screw M5 x 20 long 22 1
Cap-screw M6 x 65 long 8 1
Cycle brake nut M6 thread x 10mm long 18 1
Nut M6 Nylock 10 2
Spacer Ø6.2 hole x Ø15 outside x 5 long 23 2
Spacer Ø5.2 hole x Ø10 outside x 10 long 25 1
Washer Ø5 hole x Ø13 outside x 0.8 thick 7 13

Washer Ø6 hole x Ø12 outside x 1.6 thick 9 3
Washer Ø6 hole x Ø18 outside x 1.6 thick 17 1

Button head cap-screw M5 x 35 long 24 1

46mm Wide Mudguards

Description Reference Quantity
Button head cap-screw M6 x 12 long 12 2
Button head cap-screw M6 x 35 long 19 1
Cap-screw M5 x 12 long 6 2
Cap-screw M5 x 16 long 21 2
Cycle brake nut M6 thread x 10mm long 18 1
Nut M6 Nylock 10 2
Spacer Ø6.2 hole x Ø15 outside x 5 thick 23 1
Washer Ø5 hole x Ø13 outside x 0.8 thick 7 4
Washer Ø6 hole x Ø12 outside x 1.6 thick 9 3
Washer Ø6 hole x Ø18 outside x 1.6 thick 17 1