White-Westinghouse WH4500, WH7000E, WH7000, WH6000 Owner’s Manual

WH3250

Generator

ual

Propietario

WH4500 WH5500 WH6000/ WH6000S

WH6500E WH7000/ WH7OOOE WH7500E

/WH4500C

WH6000C

WH7000C

/ WH7OOOEC

±1®

California

Proposition 65 Warning

California

Proposition 65 Warning

The engine exhaust from this product

contains chemicals known to the state of

California to cause cancer, birth defects

or other reproductive harm.

Certain components in this product and its

related accessories contain chemicals

known to the state of California to cause

cancer, birth defects or other reproductive

harm. Wash hands after handling.

DISCLAIMERS:

All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Some images may vary depending upon which model is shown.

No part of this publication may be reproduced or used in any form by any means - graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Westpro Power Systems, LLC.

WESTPRO

POWER SYSTEMS

This manual contains important instructions for operating this generator. For your safety and

the safety of others, be sure to read this manual thoroughly before operating the generator.

Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.

For Your Records:

Date of Purchase: Generator Model Number:

Purchased from Store/Dealer: Generator Serial Number: Purchase Receipt: (retain your purchase receipt to ensure trouble-free warranty coverage)

Product Registration

To ensure trouble-free warranty coverage, itis important you register your Westinghouse generator. You can register

your generator by either:

Filling in the product registration form below and mailing to:

Product Registration Westpro Power Systems, LLC W237 N2889 Woodgate Road, Unit B Pewaukee, WI 53072

Registering your product online at www.westpropower.com/product registration

To register your generator you will need to locate the following information:

Model Number Serial Number

Product Registration Form

PERSONAL iNFORMATiON

First Name:

Last Name: Street Address: Street Address:

City, State, ZiP: Country:

Phone Number:

E-Maih

GENERATOR INFORMATION

Model Number: Serial Number:

Date Purchased: Purchased From:

NT NTS

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR ......................................................... 3

For Your Records: ......................................................................................................................................... 3

Product Registration ..................................................................................................................................... 3

Product Registration Form ............................................................................................................................ 3

SAFETY .................................................................................................................................................................... 7

SAFETY DEFiNiTiONS ...................................................................................................................................... 7

SAFETY SYMBOL DEFiNiTiONS ...................................................................................................................... 7

GENERAL SAFETY RULES ............................................................................................................................... 8

SAFETY LABELS AND DECALS ..................................................................................................................... 10

UNPACKING ........................................................................................................................................................... 12

UNPACKING THE GENERATOR ...................................................................................................................... 12

WHEEL KIT ACCESSORIES BOX ................................................................................................................... 12

Components: .............................................................................................................................................. 12

ASSEMBLY ............................................................................................................................................................. 14

ASSEMBLY- SERIAL NUMBER XXXXXX0612 AND EARLIER ..................................................................... 14

ASSEMBLY- SERIAL NUMBER XXXXXX0712 AND LATER .......................................................................... 16

iNSTALLiNG THE BATTERY (ELECTRIC START GENERATORS ONLY) ....................................................... 18

FEATURES ............................................................................................................................................................. 19

GENERAL GENERATOR FEATURES .............................................................................................................. 19

CONTROL PANEL FEATURES ........................................................................................................................ 21

OPERATION ........................................................................................................................................................... 22

BEFORE STARTING THE GENERATOR ......................................................................................................... 22

ADDING / CHECKING ENGINE FLUIDS AND FUEL ....................................................................................... 23

Checking and / or Adding Engine Oil .......................................................................................................... 23

Adding Gasoline to the Fuel Tank ............................................................................................................... 23

STARTING THE GENERATOR ......................................................................................................................... 24

Manually Starting a Generator ................................................................................................................... 24

Starting an Electric Start Generator ........................................................................................................... 26

STOPPING THE GENERATOR ........................................................................................................................ 27

Normal Operation ....................................................................................................................................... 27

During an Emergency ................................................................................................................................. 27

MAINTENANCE ...................................................................................................................................................... 28

MAINTENANCE ................................................................................................................................................ 28

Maintenance Schedule ............................................................................................................................... 28

ENGINE OIL MAINTENANCE .......................................................................................................................... 29

Engine Oil Specification .............................................................................................................................. 29

Checking Engine Oil ................................................................................................................................... 29

Adding Engine Oil ....................................................................................................................................... 30

Changing Engine Oil ................................................................................................................................... 30

AIR FILTER MAINTENANCE ............................................................................................................................ 30

Cleaning the Air Filter ................................................................................................................................. 30

SPARK PLUG MAINTENANCE ........................................................................................................................ 32

CLEANING THE SPARK ARRESTOR - SERIAL NUMBER XXXXXX0612 AND EARLIER ............................ 33

CLEANING THE SPARK ARRESTOR - SERIAL NUMBER XXXXXX0712 AND LATER ................................. 34

CLEANING THE GENERATOR ........................................................................................................................ 34

LONG-TERM STORAG E .................................................................................................................................. 35

Storage Procedure for 1 - 3 Months ........................................................................................................... 35

Storage Procedure for Greater Than 3 Months .......................................................................................... 35

TROUBLESHOOTING ............................................................................................................................................ 36

TROUBLESHOOTING ...................................................................................................................................... 36

WARRANTY ............................................................................................................................................................ 38

WESTPRO POWER SYSTEMS "THREE YEAR" LiMiTED WARRANTY ......................................................... 38

WESTPRO'S RESPONSiBiLiTY ................................................................................................................ 38

OWN ER'S RESPONSIBILITY .................................................................................................................... 38

PRODUCT WARRANTY APPLiCATiONS AND PRODUCT WARRANTY PERIODS ................................ 38

CONSUMER APPLiCATiON ................................................................................................................ 38

COMMERCIAL APPLiCATiON ............................................................................................................ 38

NT NTS

NON-WARRANTABLE APPLICATIONS .............................................................................................. 39

EXCLUSIONS ...................................................................................................................................... 39

DISCLAIMER OF IMPLIED WARRANTIES ................................................................................................ 39

EMiSSiONS CONTROL WARRANTY .................................................................................................................... 40

FEDERAL AND/OR CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT .................................... 40

YOUR WARRANTY RIGHTS AND OBLIGATIONS .................................................................................... 40

MANUFACTURER'S WARRANTY COVERAGE: ....................................................................................... 40

OWNER'S WARRANTY RESPONSIBILITIES: ........................................................................................... 40

DEFECTS WARRANTY REQUIREMENTS ................................................................................................ 40

WARRANTED PARTS: ............................................................................................................................... 41

QUESTIONS: .............................................................................................................................................. 42

WESTPRO

POWER SYSTEMS

SAFETY D£FINITION$

The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight

important information. Be certain that the meanings of

these alerts are known to all who work on or near the

equipment.

This safety alert symbol appears with most safety statements. It

means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.

SAFETY SYMBOL DEFINITIONS

Symbol

Safety Alert Symbol

Asphyxiation Hazard

Burn Hazard

Description

Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

Indicates a situation which can cause damage to the generator, personal property and/or the environment, or cause the equipment to operate improperly.

NOTE:

Indicates a procedure, practice or condition that should be followed in order for the

generator to function in the manner intended.

Burst/Pressure Hazard

Don't leave tools in the area

Electrical Shock Hazard

Explosion Hazard

Fire Hazard

Lifting Hazard

Pinch-Point Hazard

Read Manufacturer's instructions

Read Safety Messages Before Proceeding

Wear Personal Protective Equipment

(PPE)

GENERAL SAFETY RULES

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather

conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away

from windows, doors and vents.

Voltage produced by the generator could result in death or serious injury.

• Never operate the generator in rain or a floodplain unless proper precautions are taken to avoid being

subject to rain or a flood.

• Never use worn or damaged

extension cords.

• Always have a licensed electrician

connect the generator to the utility circuit.

• Never touch an operating generator if the generator is wet or if you have

wet hands.

• Never operate the generator in highly

conductive areas such as around

metal decking or steel works.

• Always use grounded extension

cords. Always use three=wire or double=insulated power tools.

• Never touch live terminals or

bare wires while the generator is

operating.

• Be sure the generator is properly

grounded before operating.

Gasoline and gasoline vapors are

extremely flammable and explosive

under certain conditions.

• Always refuel the generator outdoors, in a well-ventilated area.

Never remove the fuel cap with the

engine running.

• Never refuel the generator while

the engine is running. Always turn engine off and allow the generator to cool before refueling.

• Only fill fuel tank with gasoline.

• Keep sparks, open flames or other

form of ignition (such as match, cigarette, static electric source) away

when refueling.

• Never overfill the fuel tank. Leave room for fuel to expand. Overfilling

the fuel tank can result in a sudden overflow of gasoline and result in

spilled gasoline coming in contact with HOT surfaces. Spilled fuel can ignite, if fuel is spilled on the generator, wipe up any spills

immediately. Dispose of rag properly.

Allow area of spilled fuel to dry

before operating the generator.

• Wear eye protection while refueling.

• Never use gasoline as a cleaning

agent.

• Store any containers containing gasoline in a well=ventilated area,

away from any combustibles or source of ignition.

• Check for fuel leaks after refueling. Never operate the engine if a fuel leak

is discovered.

WESTPRO

POWER SYSTEMS

Never operate the generator if powered items overheat, electrical output drops,

there is sparking, flames or smoke

coming from the generator, or if the receptacles are damaged.

Never use the generator to power medical support equipment.

Always remove any tools or other service equipment used during maintenance from the generator before operating.

Never modify the generator. Never operate the generator if itvibrates at high

levels, if engine speed changes greatly or if the engine misfires often.

Always disconnect tools or appliances from the generator before starting.

/ /

(Z)

USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES

GENERATOR EXHAUST CONTAINS CARBON MONOXIDE,

IHIS IS A POISON YOU CANNOT SE OR SMEU.

NEVER USE INSIDE A HOME ONLY USE OIfTSIDE AND

OR GARAGE, EVEN IF DOORS FARAWAY FROM WINDOW!

AND WINDOWS ARE OPEN. DOORS, AND VENTS.

Figure 1

WESTPRO

POWER SYSTEMS

USAR El GENERATOR EN INTERIORES

LO PUEDE MATAR EN MINUTOS.

EL ESCAPE DEL GENERATOR CONTIENE

MONOXIDO DE CARBONO,

ESTE GAS ES UN VENENO QUE NO SE

PUEDE VER NI OLER.

NUNCA USE EL GENERADOR DENTRO

DEL HOGAR O EL GARAJE, A0N SI LAS

PUERTAS Y VENTANAS ESTAN ABIERTAS.

SOLO USELO EN EXTERIORES Y LEJOS DE

_'ENT_LACIONES PUERTAS Y VENTANAS AB_ERTAS

Read the ownerh manual and follow all safety procedures prior to operating the generato_ Lea el manual del prop etado y sJga todos los procedimientos de seguddad antes de hacer funcionar el generado_

Failure to follow these instructions may lead to serious injur_ property damage or death. El incumplimiento de estas instrucciones puede cau_r lesiones graves, dar3os a la propiedad o la muerte, Nunca

MAiNTAiN AiR CLEANER MANTENGA EL FILTRO DE AIRE

Never add fuel to generator when the engne is hot or running, Never allow fuel to come agregue combustible al generador cuando el motor est& caliente o en marcha, Nunca permitir que el combustible in contact with runnipg eng_re or hot get,erator parts. Always allow engine to cool down entre en contacto con el motor en marcha o par tes calientes del generado_ S empre perm_ta que el motor se before adding fuel, Never touch hot surfaces, Generators pose risk of shock especially if enfde antes de agregar combust ble, Nunca toque las superficies calientes, Get-eradores presenten un riesgo de

operated in damp or wet conditions. Keep generator and stored fuel away from fire, choque especialmente en caso de operar en condiciones hQme_as o moiadas, Mantenga el generador y se

sparks and cigarettes, Never connect to a building_ electrical system unless a transfer almaeena el combustible alejado del fuego, chispas o cigarbllos. Nunca conecte al sistema el6ctdco de un

Figure 2

contains chemicals known to the State qulmlcos que el Estado de Califomt_ conslder_

of California _o cause cancer, birth como posibles ca_sas de c_ncer, defectos de

I The engine exhaust from this product El escape del motor de este producto contiene

defects or other _product_ve harm. nacimiento u otros da_os reproductivos.

UNPACKING

UNPACKING THE

GENERATOR

Always have assistance when lifting the generator. The generator is heavy;

lifting it could cause bodily harm, Avoid cutting on or near staples to

prevent personal injury.

Tools required - box cutter or similar device.

Carefully cut the packing tape on top of the carton.

Fold back top flaps to reveal the manual and EZ Start instructions sitting on top of the unit. Remove

both documents and save them for reference.

Remove the Wheel Kit Accessories cardboard box.

Carefully cut two sides of the carton to remove the generator.

WHEEL KIT ACCESSORIES

Open the Wheel Kit Accessories box and verify the contents against the list below. If any parts are missing, please locate an authorized Westinghouse Generator dealer at www.westpropower.com or call 1-855-WHHELP1 (1-855-944-3571).

Wheels (2) Handles with Grips (2)

Tool Bag (1) Spark Plug Socket

Wrench (1) One 0.6 Liter Bottle of SAE 10W30 Oil (1)

(WH3250 Model)

One Liter Bottle of SAE 10W30 Oil (1)

Mounting Foot (1)

Rubber Pads (2)

Oil Funnel (1)

Figure 3 - Wheel Kit Hardware for Serial Number

1 - Clevis Pin

50 x 10 mm

2 - Flange Bolt

3 - Wheel Axle

4- Locking Flange

XXXXXX0612 and Earfier

(2 used)

M6 x 18 mm (6 used)

Flange Bolt M12 x 105 mm

(2 used)

Nut M6 (4 used)

5- Serrated Flange

Nut M12 (4 used)

6 - Nylon Washers

20 mm OD x 10.5

mm ID (8 used)

7 - Hairpin Cotter

(2 used)

WESTPRO

POWER SYSTEMS

UNPACKING

I I

Figure 4 - Wheel Kit Hardware for Serial Number

XXXXXX0712 and Later

1 - Clevis Pin

50 x 10 mm (2 used)

2 - Flange Bolt

M6 x 18 mm (4 used)

3 - Wheel Axle Pin

16 mmx 105 mm (2 used)

4- Locking Flange

Nut M6 (4 used)

5- Hairpin Cotter

(4 used)

AS£ LY

A@GIMILY - @IIIAL NUMIII RXRRXR0@I 2 AND IAILIII

Before assembling the generator, review Safety on page 7 and the

following safety messages.

Never lift the generator without

assistance. The generator is heavy and lifting without assistance could resut in personal injury.

Never use the handles as a lifting point to support the entire weight of the generator. Only use the handles to move the generator by lifting the handles and using the wheels to move the generator.

Use caution when collapsing the handles. Hands and fingers could get

caught and pinched.

Figure 5 - Tip the Generator onto its Side

Assembling the generator will require lifting the unit on one side. Make sure all engine oil and fuel are drained from the unit prior to assembling.

Once assembled, the wheel kit is not intended for on-road use. The wheel kit is designed for use on this generator only.

Tools required -tool bag (included).

Place generator on a flat surface.

Place a piece of cardboard or other soft material to tip the generator onto, to protect the frame paint and prevent the generator from sliding. Tip the generator onto its side as shown in Figure 5 (engine should be on the bottom).

Install the rubber pads to the feet using the two M6 x 18 flange bolts (see Figure 6).

Figure 6 - Installing the Rubber Pads

1 - Mounting Foot 3- M6x18mm

2 - Rubber Pad Flange Bolt

WESTPRO

POWER SYSTEMS

4. Install the mounting feet to the frame using four M6 x 18 mm bolts and M6 locking flange nuts (see

Figure 7).

Figure 7 - Assemble Mounting Feet to Frame

1 - Mounting Feet 3- M6 Locking 2- M6 x 18 mm Flange Nuts

Bolts

Install the M12 x 105 mm wheel axle flange bolt

through the wheel (see Figure 8).

Thread the M12 serrated flange nut onto the bolt with serrated edges facing away from the wheel. Tighten the nut (see Figure 8).

Figure 9 -Assemble Wheels to Frame

1- Axle Bracket 2- Serrated Flange

Nut

Install the handles using the clevis pin and hairpin

cotter. Install the nylon washers on the outside and

inside of the handle as shown in Figure 10.

Figure 8 - Installing Outside Serrated Flange Nut

1- Wheel Axle 2- Serrated Flange

Flange Bolt Nut

Install the wheel with bolt through the axle bracket

on the frame (see Figure 9).

Install the serrated flange nut and tighten (see

Figure9).

Figure 10 -Attaching the Handles

1- Clevis Pin 3- Nylon Washers

2- Handle 4- Hairpin Cotter

AS£ LY

A@GEMBLY SERIAL NUMBER

RXRRXRO71 2 AND LATER

Before assembling the generator, review Safety on page 7 and the

following safety messages.

Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury.

Never use the handles as a lifting point to support the entire weight of the generator. Only use the handles to move the generator by lifting the handles and using the wheels to move the generator.

Use caution when colapsing the handles. Hands and fingers could get caught and pinched.

Place generator on a flat surface.

Place a piece of cardboard or other soft material to tip the generator onto, to protect the frame paint and prevent the generator from sliding. Tip the generator onto its side as shown in Figure 11

(engine should be on the bottom).

Assembling the generator will require lifting the unit on one side. Make sure all engine oil and fuel are drained from the unit prior to assembling.

Once assembled, the wheel kit is not intended for on-road use. The wheel kit is designed for use on this generator only.

Tools required -tool bag (included).

Figure 11 - Tip the Generator onto its Side

3. Install the rubber pads to the mounting foot using M6 x 18 mm flange bolts.

WESTPRO

POWER SYSTEMS

4. Install the mounting foot to the frame using M6 flange bolts and nuts.

Figure 12 - Assemble Mounting Foot to Frame

7. Install the handles using the clevis pin and hairpin cotter as shown in Figure 14.

1 - Rubber Pads 3- M6 Flange Bolt

2- Mounting Foot and Nut

Install the 16 mm x 105 mm axle pin through the axle bracket on the frame.

Install the hairpin cotter through the axle pin.

Figure 13 -Assemble Wheels to Frame

1 - Axle Pin 2 - Hairpin Cotter

Figure 14 -Attaching the Handles

1 - Clevis Pin 3 - Hairpin Cotter

2- Handle

AS@ LY

IN@TALLMNG THE BATTERY

ELECTRlC @TART GENERATOR@ ONLY}

To avoid electric shock:

• ALWAYS connect the positive (+) battery wire (red boot) first when connecting battery wires.

• ALWAYS disconnect the negative (=) battery wire (black boot) first when disconnecting battery wires.

• NEVER connect the negative (-) battery wire (black boot) to the positive (+) post on the battery.

• NEVER connect the positive (+) battery wire (red boot) to the negative (-) post on the battery.

• NEVER touch both battery posts simultaneously.

• NEVER place a metal tool across both battery posts.

• ALWAYS use insulated or non- conducting tools when installing the

battery.

Figure 15 - Attaching the Negative (-) Battery Wire

(Black)

1 - Positive (+) 2 - Negative (-)

Battery Cable Battery Cable (Red) (BLack)

NOTE:

The generator comes equipped with the positive battery wire (red boot) already

attached.

Verify the positive (+) battery wire (red boot) is securely tightened to the positive (+) battery post. Make sure boot is over battery post.

Carefully remove the protective wrapping around the lug of the negative (-) battery wire (black boot).

Locate negative (-) cable attached to alternator cable, remove tie and route to the negative (-) battery post.

Pull back the black boot and securely attach the negative (-) battery wire (black boot) to the negative (-) battery post as shown in Figure 15. Replace the black boot so it protects the wire lug and battery post.

WESTPRO

POWER SYSTEMS

GENERAL GENERATOR FEATURES

F A UR S

1 - Engine Control Switch: Turns the engine on

and off.

2 - Fuel Cap: Close until clicking sound is heard, 3 - Control Panel: Contains the circuit breakers

and outlets,

4 - Muffler and Spark Attester: Avoid contact

until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler, It must be removed for servicing,

Figure 16

5 - Battery: For electric start models only. 6 - Oil Fill Plug/Dipstick: Must be removed to

add and check oil.

Oil Drain Plug: Must be removed to drain engine oil.

F A UR S

1 - Fuel Gauge: Indicates fuel level. 2 - Fuel Shutoff Valve: Controls the flow of fuel

to the engine,

3 - Recoil Handle: Must pull to start engine for

manual start units.

4 - Air Cleaner Cover: Must remove to service

the air cleaner.

Figure 17

Choke Lever: Must be put in the ON position to start the engine and returned to the OFF position once the engine is running.

Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug.

7 - CARB Canister: Model numbers followed

by a "C" will be equipped with a carbon canister. See Federal and/or Cafifomia

Emission Control Warranty Statement on page

40 for more information.

WESTPRO

POWER SYSTEMS

CONTROL PANEL FEATURES

F A UR S

Figure 18 - Control Panel Features

Engine Control Switch (RUN/STOP for Manual Start Units):

• RUN - In the RUN position, the switch allows the generator to be started (for

manual start models).

• STOP - In the STOP position, the switch stops the engine.

Hour Meter: Displays how many hours the generator has been run.

Main Circuit Breaker: The main circuit breaker controls total output of all outlets to

protect the generator.

120/240-Volt, 30-Amp Twist Lock Outlet

(NEMA 14-30R): Outlet can supply either

120V or 240V output.

120-Volt, 20-Amp Duplex Outlets (NEMA 5-20R): Each outlet is capable of carrying a maximum of 20 amps on a single receptacle

or a combination of both receptacles.

20-Amp Circuit Breakers: Each circuit breaker limits the current that can be

delivered through the 120-volt duplex outlets to 20 amps.

Ground Terminal: The ground terminal is

used to ground the generator.

Engine Control Switch (START/RUN/STOP

for Electric Start Units):

• START - When the switch is momentarily depressed and held in the START position, the electric start motor engages and starts the engine. Once the engine starts, release the switch. (The switch will automatically go to the RUN position.)

• RUN - Once started, the switch will remain

in the RUN position.

• STOP - To stop the engine, move the switch to the STOP position.

BEFORE STARTING THE GENERATOR

Before starting the generator, review

Safety on page 7.

Location Selection - Before starting the generator, avoid exhaust and location hazards by verifying:

• You have selected a location to operate the generator that is outdoors and well ventlated.

• You have selected a location with a level and solid surface on which to place the generator.

• You have selected a location that is at least 6 feet

(1.8 m) away from any building, other equipment or

combustible material.

• if the generator is located close to a building, make sure it is not located near any windows, doors

and/or vents.

USAR EL GENERATOR EN INTERIORES

US i iiiE T]7 fO

iili SO"

NEVER USE INSIDE A HOME ONLY USE OUTSIDE AND

OFt GARAGE, EVEN IF DOORS WAR AWAY FROM WINDOWS

AND WINDOWS ARE OPEN. DOORS_ AND VENTS,

LO PUEDE MATAR EN MINUTOS.

EL ESCAPE DEL GENERATOR CONTIENE

MON(_XIDO DE CARBONO.

ESTE GAS ES UN VENENO QUE NO SE

PUEDE VER NI OLER.

NUNCA USE EL GENERADOR DENTRO DEL HOGAR O EL GARAJE, ADN SI LAS

PUERTAS Y VENTANAS ESTAN ABERTAS.

SOLO USELO EN EXTERIORES Y LEJOS DE

VENTILACIONES, PUERTAS Y VENTANAS ABIERTAS.

No Connected Loads - Make sure the generator

has no connected loads before starting it. To ensure there are no connected loads, unplug any electrical extension cords that are plugged into the control panel

receptacles.

Starting the generator with loads already applied to it could result in damage to any appliance being powered off the generator during the brief start-up period.

Grounding the Generator - The National Electric Code (NEC), as well as many local electrical codes,

require the generator to be connected to earth ground before operating. Before starting the generator, make sure it isconnected to earth ground by connecting the ground terminal on the control panel (see Figure

19) to earth ground using copper wire (minimum 10

AWG). Consult a qualified electrician for local grounding

requirements.

Always operate the generator on a level surface. Placing the generator on non-

level surfaces can cause the generator to tip over, causing fuel and oil to spill. Spilled fuel can ignite if it comes in contact with an ignition source such as a very hot surface.

Only operate the generator on a solid, level surface. Operating the generator on a surface with loose material such as sand or grass clippings can cause debris to be ingested by the generator that could:

Block cooling vents Block air intake system

Weather - Never operate your generator outdoors during rain, snow or any combination of weather conditions that could lead to moisture collecting on, in or around the generator.

Dry Surface - Always operate the generator on a dry surface free of any moisture.

Figure 19 - Ground Terminal on the Control Panel

WESTPRO

POWER SYSTEMS

Be sure the generator is properly

connected to earth ground before operating. The generator must be grounded to prevent electrical shock

due to faulty appliances.

ADDING / CHECKING ENGINE FLUIDS AND FUEL

Before adding/checking engine

fluids and fuel, review Safety on page 7.

Filling the fuel tank with gasoline while

the generator is running can cause

gasoline to leak and come in contact with hot surfaces that can ignite the

gasoline.

Before starting the generator, always check the level of:

• Engine oil Gasoline in the fuel tank

Once the generator is started and the engine gets warm, it is not safe to add gasoline to the fuel tank or engine oil to the engine while the engine is running or

the engine and muffler are hot.

Checking and / or Adding Engine

Internal pressure can build in the engine crankcase while the engine

is running. Removing the oil fill plug/

dipstick while the engine is hot can cause extremely hot oil to spray out

of the crankcase and can severely burn skin. AHow engine oil to cool for

several minutes before removing the oil fill plug/dipstick.

The generator does not contain engine oil as shipped. Attempting to start the engine without adding

engine oil can permanently damage internal engine

components,

Adding Gasoline to the Fue Tank

Never refuel the generator while the

engine is running.

Always turn the engine off and allow the generator to cool before refueling.

Required Gasoline - Only use gasoline that meets the

following requirements:

Unleaded gasoline only Gasoline with maximum 10% ethanol added

• Gasoline with an 87 octane rating or higher Filling the Fuel Tank - Follow the steps below to fill the

fuel tank:

Shut off the generator.

Allow the generator to cool down so all surface areas of the muffler and engine are cool to the

touch.

Move the generator to a flat surface.

Clean area around the fuel cap.

Remove the fuel cap by rotating counterclockwise.

Slowly add gasoline into the fuel tank. Be very

careful not to overfill the tank. The gasoline level

should NOT be higher than the bottom of the filler neck (see Figure 20).

Install the fuel cap by rotating clockwise until

you hear a click, indicating the cap is completely

installed.

The unit as shipped does not contain oil in the engine.You must add engine oil before starting the generator for the first time. See Checking Engine

Off on page 29 and Adding Engine Off on page

30 for instructions on checking engine oil level

and the procedure for adding engine oil.

Figure 20 - Maximum Gasoline Fill Level

Avoid prolonged skin contact with gasoline. Avoid prolonged breathing of

gasoline vapors.

STARTING THE GENERATOR

Before starting the generator, review

Safety on page 7.

The engine is equipped with a low oil shutdown switch. If the oil level becomes low, the engine will

shut down and will not start until the oil is filled to the proper level.

Be sure the engine has the proper oil level before using. Failure to verify that the engine has the proper

oil level could result in engine damage.

Disconnect all loads from the generator before starting. Failure to verify all loads are disconnected prior to starting the generator could result in damage to the connected appliances.

Before attempting to start the generator, verify the following:

• The engine is filled with engine oil (see Checking Engine Oil on page 29).

• The generator is situated in a proper location (see Location Selection on page 22).

• The generator is on a dry surface (see Weatherand Dry Surface on page 22).

• All loads are disconnected from the generator (see No Connected Loads on page 22).

• The generator is properly grounded (see Grounding the Generator on page 22).

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather

conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

Manually Starting a Generator

NOTE: This procedure can also be used on an

electric start generator.

1. Make sure the circuit breakers are properly set (see

Figure 21).

Figure 21 - Breakers

1 - 240/120V Main

Circuit Breaker Operating

Position

2 - 240/120V Main

Circuit Breaker Tripped Position

3 - 120V Circuit

Breaker Operating

Position

4- 120V Circuit

Breaker Tripped Position

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POWER SYSTEMS

6. As _fe en@r_es_s_lss_'sds_s_lizas, ga_Jally m@ve

Starting an Electric Start Generator

Verify the battery is properly installed and both battery cables are attached (see Installing the

Battery (Electric Start Generators Only) on page

18).

2. Make sure the circuit breakers are properly set (see

Figure 26).

Figure 26 - Circuit Breakers

1 - 240/120V Main 3 - 120V Circuit

Circuit Breaker Breaker Operating Operating

Position Position

2 - 240/120V Main

Circuit Breaker Tripped Position

Move the fuel shutoff valve to the ON position (see

Figure 27).

4 - 120V Circuit

Breaker Tripped

Position

Move the choke lever to the ON position (see

Figure 28).

Figure 28 - Choke Lever

Push and hold the engine control switch in the START position until the engine starts. Once the engine starts, release the engine control switch; the switch will automatically move into the RUN position

(see Figure 29).

Figure 27- Fuel Shutoff Valve in the ON Position

Figure 29 - Engine Control Switch

Failure to release the engine control switch once the engine starts could result in damage to the generator,

Never push the engine control switch to the START position while the engine is running; this could

damage the generator,

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POWER SYSTEMS

NOTE:

If the engine fails to start after 5 seconds, release the engine control switch. Let the generator sit idle for 15 seconds and then repeat step 5. If the cranking speed drops after each unsuccessful attempt, then the battery may not be adequately charged. Manually start the generator as instructed

in Manuah'y Starting a Generator on page

24.

NOTE:

6. As the engine starts and stabilizes, gradually move

The electric start generator is equipped with a battery charging feature. Once the engine is running, a small charge is supplied to the battery via the battery cables and will slowly recharge the battery.

the choke lever back to the OFF position.

STOPPING THE GENERATOR

Normal Operation

During normal operation, use the following steps to stop

your generator:

1. Remove any connected loads from the control panel receptacles.

2. Allow the generator to run at "no load" to reduce and stabilize engine and alternator temperatures.

3. Push the engine control switch to the OFF position.

4. Turn the fuel shutoff valve to the OFF position.

During an Emergency

If there is an emergency and the generator must be stopped quickly, push the engine control switch to the OFF position immediately.

MAINT NAN

MAINTENANCE

Before performing maintenance on the generator, review Safety on page 7and the following safety

messages.

Avoid accidentally starting the generator during maintenance by

removing the spark plug boot from the spark plug. For electric start generators, also disconnect the battery wires from the battery (disconnect the black negative (-) wire first) and place the wires away from the battery posts to avoid arcing.

Allow hot components to cool to the touch prior to performing any

maintenance procedure.

Internal pressure can build in the engine crankcase while the engine is running. Removing the oil fill plug/ dipstick while the engine is hot can cause extremely hot oil to spray out

of the crankcase and can severely burn skin. Allow engine oil to cool for several minutes before removing the oil fill plug/dipstick.

Always perform maintenance in a well- ventilated area. Gasoline fuel and fuel

vapors are extremely flammable and can ignite under certain conditions.

Avoid skin contact with engine oil or

gasoline. Prolonged skin contact with engine oil or gasoline can be harmful.

Frequent and prolonged contact with engine oil may cause skin cancer. Take protective measures and wear

protective clothing and equipment. Wash all exposed skin with soap and

water.

Maintenance Schedule

Failure to perform periodic

maintenance or not following

maintenance procedures can cause the generator to malfunction and could

result in death or serious injury.

Periodic maintenance intervals vary depending on generator operating conditions. Operating the generator under severe conditions, such as sustained

high-load, high-temperature, or unusually wet or dusty environments, will require more frequent periodic maintenance. The intervals listed in the

maintenance schedule should be treated only as a general guideline.

Following the maintenance schedule is important to keep the generator in good operating condition. The following is a summary of maintenance items by periodic maintenance intervals.

Table 1: Maintenance Schedule - Owner Performed

Engine Oil Check Level Change Change - -

Cooling Check/Clean ....

Features

Air Filter Check - Clean 1 - Replace

Spark Plug - - - Check/Clean Replace Spark Arrestor - - - Check/Clean -

Service more frequently if operating in dry and dusty conditions.

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