White Rodgers 21D28-6 Installation Instructions

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Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
DESCRIPTION
This Evaporative Cooler Control has a rain-proof enclo­sure and can be used with either 120 VAC or 240 VAC systems. It was designed for use with White-Rodgers 1F51-619, 1F51W-619, or 1D51W-632 Thermostats to provide automatic temperature and ventilation control and remote fan speed selection of an evaporative cooler with 2-speed fan. The pump relay is automatically oper­ated to allow wetting of cooler pads before starting fan.
8A18Z-2
Evaporative Cooler Control
INSTALLATION INSTRUCTIONS
PRECAUTIONS
If in doubt about whether your wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor, electrician, or someone familiar with basic electricity and wiring.
Do not exceed the specification ratings. All wiring must conform to local and national electrical
codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system, at main fuse or circuit breaker box, until installation is complete.
WARNING
!
Do not use on circuits exceeding specified volt­age. Higher voltage will damage control and could cause shock or fire hazard.
www.white-rodgers.com
PART NO. 37-5918C
Replaces 37-5918B
0720
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SPECIFICATIONS
Case
Panel
Cover
Flat washers
Bolts
Mounting holes
for four bolts and washers
Panel mounting
screws
Cover screw
Figure 2. Installing control
Electrical Ratings:
Input Voltage: 120 or 240 VAC, 60 Hz.
Operating Ambient Temperature Range:
40 to 150°F (5 to 65°C)
Power Consumption:
6 Watts nominal with all three relays energized
Fan Rating:
12 FLA., 72 LRA; 120 VAC 6 FLA., 36 LRA; 240 VAC
Pump Rating:
10 FLA., 60 LRA: 120 VAC 5 FLA., 30 LRA; 240 VAC
The 8A18Z-2 Evaporative Cooler Control consists of three relays and a low voltage transformer with dual voltage primary. The pump relay is automatically oper­ated, which allows the cooler pads to become wet before the fan starts. This will eliminate the fan from blowing dust, warm air, and odor on initial start-up. The fan relay controls operation of the fan without the pump when the thermostat subbase is in the vent position, and controls operation of both fan and pump when the thermostat subbase is in the cool position.
Combined Total Connected Load:
16 FLA., 120 VAC 8 FLA., 240 VAC
Mounting:
Four 9¦32” Dia. holes (2 1¦2” x 5” center line to center line)
Dimensions:
6” wide x 8” high x 3” deep
Line
connections
120V
120V
120V
240V
L2
240V
P2
240V
F2
P1
Fan timer
relay
Pump
connections
Fan
connections
N
P2
F2
L1
LO
HI
Figure 1. Panel assembly
8A18Z-2
R
W
Y
G
Low voltage transformer
Pump relay
Low voltage thermostat connections
Fan speed relay
INSTALLATION
1. Remove cover screw. To remove cover, pull cover outward at the top, then lift cover off the locating tabs at the bottom of the case.
2. Remove panel assembly from case and discard pack­ing material.
NOTE
Place panel assembly in a safe location to prevent dam­age to the panel while installing the case.
3. Determine which knockouts will be used for electrical conduits, then remove electrical knockouts from case before mounting.
If the larger knockout is to be removed, remove the smaller knockout before removing the larger one.
4. To remove the knockouts, place a screwdriver on the knockout at the location indicated by the arrow (see fig. 3). Tap the screwdriver to pop the knockout out of the case. If the knockout is not completely removed, carefully use pliers to twist the knockout until it comes out.
NOTE
Figure 3. Electrical knockouts
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INSTALLATION (cont’d)
5. Select an appropriate location for mounting the con­trol. Position the case on a smooth flat surface in a vertical position only (with electrical knockouts down). Mount the case using flat washers and screws (not provided) through the four mounting holes in the back of the case.
NOTE
Install conduit, then run wiring and install the thermostat according to thermostat installation instructions (included with thermostat) before installing panel assembly in case.
CAUTION
!
Non-metallic enclosure does not provide ground­ing between conduit connections. Use grounding bushings and jumper wires to ensure proper grounding of control.
6. After wiring is run into case, bend the wires out slightly so that the wires will be in front of the panel assembly when it is installed.
7. Loosen the three panel mounting screws in the case approximately one turn. Slide the two slots located at the top of the panel assembly under the two mounting screws at the top of the case. Lower the panel assem­bly into the case until the bottom mounting screw protrudes through the keyhole slot on the panel. Slide the panel assembly up toward the top of the case, then hold the panel assembly in place while tightening all three mounting screws.
All wiring should be done in accordance with local and national electrical codes and ordinances.
N
120V
HOT
GND
PUMP MOTOR
(120 V)
COM
2-SPEED FAN
L2
HOT
240V
L1
HOT
GND
PUMP MOTOR
(240 V)
COM
2-SPEED FAN
L0
HI
(120 V)
L0
HI
(240 V)
Figure 4. Typical wiring diagrams
120 VAC DIAGRAM
N
L2
120V
240V
P2
P2
120V 240V
F2
F2
120V 240V
P1
L1
PUMP
RELAY
L0
LO SPEED
FAN
HI SPEED
FAN
FAN TIMER RELAY
HI
240 VAC DIAGRAM
N
L2
120V
240V
P2
P2
120V 240V
F2
F2
120V 240V
P1
L1
PUMP
RELAY
L0
LO SPEED
FAN
HI SPEED
FAN
FAN TIMER RELAY
HI
1F51-619 or 1F51W-619 THERMOSTAT
8A18Z-2
PUMP
RELAY
FAN SPEED
RELAY
FAN TIMER
RELAY
INTERNAL WIRING
FIELD INSTALLED WIRING
ELECTRICAL CONNECTION
1F51-619 or 1F51W-619 THERMOSTAT
8A18Z-2
PUMP
RELAY
FAN SPEED
RELAY
FAN TIMER
RELAY
INTERNAL WIRING
FIELD INSTALLED WIRING
ELECTRICAL CONNECTION
W Y G
R
R
W
Y
G
W Y G
R
R
W
Y
G
CAUTION
!
Do not over tighten panel mounting screws to avoid damage to the panel assembly.
8. Connect wires to proper terminals (see fig. 4 for typical wiring connections).
CAUTION
!
Do not press against panel assembly while tight­ening terminal screws to avoid damage to the panel assembly.
9. Replace cover and test operation per the checkout section.
WIRING
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete.
CHECKOUT
1. After mounting and wiring has been completed, set thermostat switch to “OFF” position and fan switch to “LO” position. Turn thermostat lever to “5” and thermo­stat switch to “COOL”. Nothing should happen pro­vided the room temperature is below 95°F.
2. Turn thermostat lever to “1”. The pump should start immediately, provided the room temperature is above 55°F.
3. After a time delay of 30 to 120 seconds to allow the cooling pads to become soaked, the fan should start running at low speed.
4. Turn fan switch to “HI” position. The fan should now be operating on high speed.
5. Turn thermostat switch to “VENT” position. The pump should stop immediately.
6. Turn the thermostat switch to “OFF” position. After a delay of 3 to 30 seconds, the fan should stop running.
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White-Rodgers is a division
of Emerson Electric Co.
The Emerson logo is a trademark and a service mark of Emerson Electric Co.
TECH SUPPORT HELP LINE: 1-800-284-2925
St. Louis, Missouri
www.white-rodgers.com
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