Bolens 750, 550 User Manual

OPERATOR’S MANUAL
SNOW
THROWER
MODELS Snow Boss 550 Snow Boss 750
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-9722.
WHITE OUTDOOR PRODUCTS COMPANY P.O. BOX 361131 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
FORM NO.
770-10014B.fm (6/00)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices...................................................................3
Assembling Your Snow Thrower........................................................................5
Know Your Snow Thrower .................................................................................7
Operating Your Snow Thrower...........................................................................8
Making Adjustments ..........................................................................................10
Maintaining Your Snow Thrower........................................................................12
Service...............................................................................................................13
Troubleshooting.................................................................................................16
Parts List............................................................................................................17
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new Snow Thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locat e the model numb er by l ookin g at the l ower fr ame co ver in the rear of your snow thrower. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
(Serial Number)
WHITE OUTDOOR
PRODUCTS COMPANY
P.O. BOX 361131
CLEVELAND, OHIO 44136
Copy the model number here:
Copy the serial number here:
CALLING WARRANTY SERVICE
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Dealer Referral Line.
Call 1- (800)-949-4483 to reach the Customer Dealer Referral Line. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information.
For more details about your unit, visit our website at www.whiteoutdoor.com
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol - heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductiv e harm.
DANGER
: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, a nd follow all in struction s on the machine and in the manual(s ) before a ttempting to assemble and o perate. Keep this ma nual in a safe pl ace for future and regular re ference a nd for orde ring replacement parts.
2. Be familiar with all controls and their prope r operation. Know how to stop the mach ine and d isengage them quickly.
3. Never allow childre n under 14 y ears old to operate this machine. Children 14 years old and over should rea d and understand the op eration in struction s and sa fety rules i n this manual and should be trained and sup ervised b y a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause seriou s personal injury . Plan your snow throwin g pattern to avoid di scharge of mat erial toward roads, bystanders and the like.
6. Keep bystanders, hel pers, pets and chi ldren at l east 75 feet from the machin e while it is in operatio n. Stop machine if anyo ne enters the area.
7. Exercise caution to avoid s lipping o r falli ng, espe cially when operating in reverse.
Preparation
1. Thoroughly inspect the area wh ere the eq uipment i s to be used. Remove all door mat s, newspa pers, sle ds, boards, wires and o ther foreig n object s which c ould be tripped over or throw n by the auger/imp eller.
2. Always wear safet y glasses or eye s hields d uring operation and while performing an adjustment or repair to protect your eyes. T hrown ob jects whi ch ricochet can cause serious inj ury to the eyes.
3. Do not operate wit hout wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing which cou ld becom e entang led in m oving parts. Wear footwear w hich wi ll improve footing on slippery surfaces.
4. Use a grounded three wire ex tension cord and receptac le for all units with electric start engi nes.
5. Adjust collector housing height to clear gravel or crus hed rock surfaces.
6. Disengage all cl utch levers before st arting the engin e.
7. Never attempt to m ake any adjustme nts while engine i s running, except where spec ifically recomm ended in the operator’s manual.
8. Let engine and m achine adju st to outd oor tem perature before starting to clear snow.
9. To avoid personal injury or pro perty damage use extre me care in handling gasolin e. Gasol ine is e xtremely flammable and the v apors are explosiv e. Serious personal injury c an occur w hen gas oline is spilled o n yourself or your c lothes which c an ignit e. Wash y our skin and change clot hes immedi ately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cig ars, pipes and other
sources of ignition. c. Never fuel machine indoo rs. d. Never remove gas cap or add fue l whil e the
engine is hot or running. e. Allow engine to cool at leas t two minu tes before
refueling. f. Never over fill fuel tank. Fil l tank to no more tha n
½ inch below bottom of fill er neck to provide space
for fuel expansi on. g. Replace gasoli ne cap an d tighten secu rely. h. If gasoline is sp illed, wip e it off th e engine and
equipment. Move machine to another area . Wait 5
minutes before start ing the e ngine. i. Never store the machine or fuel containe r inside
where there is an o pen flam e, spark or pilot l ight
(e.g. furnace, water heater, space heate r, clothes
dryer etc.). j. Allow machine to cool at least 5 mi nutes bef ore
storing.
Operation
1. Do not put hands o r feet near rotating p arts, in the a uger/ impeller housing o r disc harge chu te. Cont act wit h the rotating parts can am putate ha nds and feet.
2. The auger/impelle r clutch lev er is a safety de vice. Nev er bypass its operati on. Doing so, makes the ma chine unsafe and may cause p ersonal i njury.
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3. The clutch leve rs must o perate easily in both d irections and automaticall y return to the disengaged pos ition when released.
4. Never operate with a missing or da maged di scharge chute. Keep all safe ty devic es in pl ace and working.
5. Never run an engine indoors or in a poorly vent ilated area. Engine exhaust contains carbon monoxide , an odorless and dea dly gas .
6. Do not operate mac hine while under the influenc e of alcohol or drugs.
7. Muffler and engine beco me hot and can cause a burn. Do not touch.
8. Exercise extreme ca ution when operating on or cro ssing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution w hen changi ng directi on and w hile operating on slop es.
10. Plan your snow t hrowing pat tern to av oid disc harge towards windows, wa lls, cars e tc. To avoid prope rty damage or personal injury caus ed by a ricochet.
11. Never direct disc harge at c hildren, b ystander s and pet s or allow anyone in front of t he machi ne.
12. Do not overload machine capa city by attemptin g to clear snow at too fast of a rate.
13. Never operate this machine without good vi sibility or light. Always be s ure of yo ur footing and keep a firm hold on the handles. W alk, never r un.
14. Disengage power to t he aug er/impeller w hen transporting or not in use.
15. Never operate mach ine at hi gh transp ort speeds on slippery surfaces. Look down and b ehind an d use ca re when in reverse.
16. If the machine sh ould start to vi brate abnormally , stop the engine, disconnect the spark plug an d grou nd it agai nst the engine. Inspect thoroughly for dam age. Repair any damage before starting and ope rating.
17. Disengage all cl utch lev ers and st op engin e before y ou leave the operating position (be hind the handles). Wai t until the auger/im peller come s to a complete stop befo re unclogging the d ischarge chute, m aking an y adjustments, or inspecti ons.
18. Never put your hand in the d ischarge or colle ctor openings. Always use a cl earing to ol to unc log the discharge opening.
19. Use only attach ments a nd acce ssories approved by the manufacturer (e.g. wheel weigh ts, tire c hains, cabs etc.) .
20. If situations occur which are not covered in this manua l, use care and good judgment. Cont act your dealer or telephone 1-800-94 9-4483 for assista nce and the name of your nearest s ervicing de aler.
Maintenance And Storage
1. Never tamper with sa fety devic es. Check their prop er operation regularly.
2. Disengage all cl utch lev ers and stop engine. Wait u ntil the auger/impelle r come to a complet e stop . Disconn ect the spark plug wir e and ground aga inst the engine to prevent unintended s tarting before cleaning, r epairing, or inspecting.
3. Check bolts, and sc rews for pro per tightn ess at fre quent intervals to keep the machine in sa fe working conditio n. Also, visually inspect mach ine for an y damage .
4. Do not change the engine governo r setting or over-speed the engine. The g overnor co ntrols th e maxim um safe operating speed o f the engi ne.
5. Snow thrower shave plate s and skid shoe s are subjec t to wear and damage. F or your sa fety prote ction, fre quently check all compon ents a nd replace with orig inal equipment manuf acturer’s (O.E.M. ) parts on ly. “Us e of parts which do not meet the original equipment specifications ma y lead t o imprope r performan ce and compromise safety!”
6. Check clutch controls periodically to verify they engage and disengage proper ly and adjust, if necessary. Re fer to the adjustment sec tion in th is opera tor’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disp osal laws and regu lations for gas, oil, etc. to protect t he enviro nment.
9. Prior to storing, run machine a few minutes to clear snow from machine an d prevent freeze up of auger/i mpeller.
10. Never store the machine or fuel cont ainer inside whe re there is an open flame, s park or pilot light such as a water heater, furnace ,cloth es dryer etc.
11. Always refer to the o perator’s manual f or proper instructions on off-sea son storage.
Your Responsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. The safety labels are given below for your reference.
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SECTION 2: ASSEMBLING YOUR SNOW THROWER
NOTE: Any referen ce in this manual to the left or right side of the snow thrower is observed from the operator’s position.
Unpacking
Remove screws from the top sides and ends of the shipping crate.
Set panel aside to avoid tire punctures or personal injury.
Remove and discard plastic bag that covers unit.
Remove any loose parts included with unit (i.e., Operator’s Manual, etc).
Roll unit out of crate.
Loose Parts
The augers are secured to the auger shaft with two shear bolts and hex lock nuts. If you hit a foreign object or ice jam, the snow thrower is designed so that the bolts may shear. Two replacement shear bolts and nuts are provided for your convenience. Store in a safe place until needed. See Figure 1.
Shear Bolts
Figure 1
Hex Lock Nuts
Assembly
Raise the upper handle assembly until it locks over the lower handle.
Look at the lower rear of snow thrower frame to be sure both cables are aligned with cable roller guides.
Secure the upper handle and lower handle with the two plastic wing knobs, cupped washers and carriage bolt (eyebolt on the left side) previously removed. See Figure 3.
Hex Nut
Eyebolt
Figure 3
Adjust the eyebolt on the chute directional control so the rod does nut come into contact with the engine by moving the hex nut against the handle (if necessary). Retighten the wing nut to secure the directional control in this position.
Slide the shift rod connector down over the end of the lower shift rod. Tap the connector until it locks on the lower shift rod. See Figure 3.
Connector
Wing Knobs
WARNING: Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.
Remove the lower two plastic wing knobs, cupped washers and carriage bolt (eyebolt on the left side) from the lower handle. See Figure 2.
Eyebolt
Wing Knobs, Washers, & Bolts
Figure 2
NOTE: If the conn ector is not prop erly assemb led, the
shift rod will pivot and y ou will not be able to change speeds or change directions.
If not already attached, slip the cables that run from the handle panel to the chute into the cable guide located on top of the engine. See Figure 4.
Cable Guide
Figure 4
Unwrap the headlight wire, which is attached to the headlight beneath the handle panel.
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Wind the headlight wire around the right handle until excess slack i s remo ved.
Plug the wire from the headlight into the wire lead coming from the right side of the engine, beneath the fuel tank.
Final Adjustments
Auger Control Adjustment
Check the adjustment of the auger control as follows:
Push forward on the auger control until the small rubber bumper contacts the upper handle. There should be slack in the cable. See Figure 5.
Release the auger control. The cable should be straight. Make certain you can depress the auger control against the left handle completely.
If adjustment is necessary, proceed as follows:
Loosen the jam nut and thread the cable in (for less slack) or out (for more slack) as necessary. See Figure 5.
Recheck th e adjustm ent bef ore reti ghtenin g the jam nut against the cable.
Auger Control
Skid
Shoes
Hex Nuts
Figure 6
Adjust skid shoes as follows:
Loosen, but do NOT remove, the three hex nuts which fasten the skid shoe to the auger housing.
Raise or lower the skid shoe to desired position.
NOTE: Make certai n th e en t ir e b as e of bot h skid sh oe s are against the ground to avoid uneven wear on the skid shoes. When one side does wear out, the skid shoes are reversible.
Z-End
Jam Nut
Auger Control Cable
Figure 5
Skid Shoe Adjustment
The space between the shave plate and the ground can be adjusted by repositioning the skid shoes found on either side of the snow throwers auger housing. For close snow removal, place skid shoes in the low position. Use middle or high position when area to be cleared is uneven. See Figure 6.
IMPORT ANT :
thrower be operated on a gravel surface, as loose stones can be easily picked up and thrown by the machine. If you must operate on a gravel surface, ALWAYS adjust the skid shoes into the HIGH position to allow the shave plate maximum clearance.
It is NOT recommended that this snow
Retighten the hex nuts loosened earlier.
Repeat this adjustment on the skid shoe found on the opposite side of the snow thrower.
Tire Pressure
The tires are overinflated for shipping purposes.
Check tire pressure, by referring to tire sidewalls for recommended tire pressure.
NOTE: If the tire pressure is not equal in both tires, the unit may pull to one side or the other.
WARNING: Maximum tire pressure under any circumstance is 30 psi. Equal tire pressure should be maintained at all times. Excessive pressure (over 30 psi) when seating beads may cause tire/rim assembly to burst with forc e sufficient to cause serious injury.
Traction Control and Shift Lever Adjustment
To check the adjustment of the traction control and shift lever, proceed as follows:
Move the shift lever into sixth (6) position.
a. With the traction control (refer to Figure 7)
released, gently push the snow thrower forward, then pull it back. Disregarding the overall weight of the snow thrower, the machine should otherwise move freely.
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b. Engage the traction control and attempt to
move them machine both forward and rearward. You should experience resistance as the wheels should not be turning.
Move the shift lever into the fast reverse (R2) position and repeat the previous steps (a & b).
If you experienced resistance either when repositioning the shift lever from 6 to R2 or when attempting to move the machine forward or rearward with the traction control released, your snow thrower’s traction control is in need of adjustment and you should NOT operate the
Retighten the jam nut to secure the cable when correct adjustment is reached.
If the machine can be moved freely both forward and rearward when the traction control fully depressed, proceed as follows:
Loosen the jam nut on the traction drive cable and THREAD the cable in one full turn.
Recheck the adjustment and repeat adjustment as necessary.
Retighten the jam nut to secure the cable when correct adjustment is reached.
machine before completing the adjustment as follows:
Loosen the jam nut on the traction control cable and UNTHREAD the cable one full turn.
Recheck t he ad justm ent.
NOTE: If you are uncert ain that you have rea ched the correct adjustment, refer to Traction Control Adjust­ment in Making Adjustments Section.
SECTION 3: KNOW YOUR SNOW THROWER
Traction Drive / Auger Control Lock
Discharge Chute
Auger
WARNING: Read, understand, and follow all instructions and warnings on the machine and in this manual before operating.
Headlight
Shift Lever
Skid Shoe
Chute Tilt Control
Auger Drive Control
Chute Directional Control
Figure 7
operator can release the auger control (on the left handle) and the auger s will remain engaged. Re lease the traction control t o stop both the a ugers and wheel drive (auger control must also be released).
Closed
Choke
Ignition Key
Open
Throttle
Control
Primer
Rope Starter Handle
Traction Control / Auger Control Lock
The traction control is located on the right handle. Squeeze the traction control to engage the wheel drive. Release to stop. See Figure 7.
This same lever also locks the auger control so you can turn the chute directional control without interrupting the snow throwing process. If the auger control is engaged alo ng with the traction control, the
IMPORT ANT :
Always release tractional control before
changing speeds.
Auger Drive Control
The auger drive control is located on the left handle. Squeeze the control grip to engage the augers. Release to stop the snow throwing action. (Traction control must also be released.) See Figure 7.
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Shift Lever
The shift lever is located in the center of the handle panel and is used to determine both ground speed and direction of travel. It can be moved into any of eight positions. See Figure 7.
Forward
Your snow thrower has six forward (F) speeds. Position number one (1) is the slowest. Position number six (6) is the fastest.
Reverse
Your snow thrower has two reverse (R) s peeds. R1 is the slower, while R2 is the faster of the two.
IMPORT ANT :
changing speeds.
Always release tractional control before
Chute Directional Contr ol
The chute directional control is located on left side of the snow thrower. See Figure 7.
To change the direction in which snow is thrown, turn chute directional control as follows:
Crank clockwise to discharge to the left.
Crank counterclockwise to discharge to the right.
Chute Tilt Contro l
The distance snow is thrown can be adjusted by
adjusting the angle of the chute assembly. Move the chute tilt control forward to decrease the distance and toward the rear to increase the distance. See Figure 7.
Headlight
The headlight is on whenever the engine is running.
Skid Shoe
The position of the skid shoe is determined by the condition of the ground from where snow has to be removed. See Figure 7.
Safety Ignition Key
The ignition key must be inserted in the switch before the unit will start. Remove the ignition key when snow thrower is not in use. See Figure 7.
Throttle Control
The throttle control is located on the engine. It regulates the speed of the engine. See Figure 7.
Fuel Shut-Off Valve (If Equipped)
The fuel shut-off valve, located under fuel tank, control fuel flow fr om ta nk. S ee F igure 7.
SECTION 4: OPERATING YOUR SNOW THROWER
Before Starting
WARNING: Read, understand, and follow all instructions and warnings on the machine and in this manual before operating.
Gas And Oil Fill-up
Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower. Read instructions carefully.
WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pip es an o th er s our ces of ignition.
A plastic cup is provided inside the fuel fill opening on the fuel tank. Remove and discard this cup before filling up the tank. Use the separate fuel tank cap to close after fill-up.
To Start Engine
NOTE: If unit shows any sign of motion (drive or augers) with the clutch g rips disengaged, shut engine off immediately. Readjust as instructed in the Final Adjustments in the Assembly Section.
Attach spark plug wire to spark plug. Make certain the metal loop on end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug.
Make certain the fuel cutoff valve is in the OPEN (vertical position). See Figure 7.
Make certain the auger and drive clutch levers are in the disengaged (released) position.
Move throttle control up to FAST position. Insert ignition key into slot. See Figure 7. Be certain it snaps into place. Do not turn key.
NOTE: Engine will not start unless ignition key is inserted into ignition slot in carburetor cover.
8
Electric Starter (If Equipped)
WARNING: The electric starter is equipped with a grounded three-wire power cord and plug and is designed to operate on 120 volt AC household current. It must be used with a properly grounded three-prong receptacle at all times to avoid the possibility of electric shock. Follow all instructions carefully prior to operating the electric starter.
Determine that your house wiring is a three-wire grounded system. Ask a licensed electrician if you are not certain.
If your house wiring system is not a three-wire grounded system, do not use this electric starter under any condi tions.
If your home electrical system is grounded, but a three-hole receptacle is not available, one should be installed by a licensed electrician before using the electr ic start er.
If you have a grounded three-prong receptacle, proceed as follows:
Rotate choke knob to OFF position and do not prime engine.
Connect power cord to switch box on engine. Plug the other end of power cord into a three-hole, grounded 120 volt AC receptacle.
Push starter button on top of the engine to crank engine. As you crank the engine, move choke knob to FULL choke position.
When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then gradually to OFF.
When disconnecting the power cord, always unplug from the three-prong receptacle first and then from the snow thrower.
Recoil Starter
Rotate choke knob to FULL choke position (cold engine start). If engine is warm, place choke in OFF position instead of FULL.
Push primer button two or three times. If engine is warm, pus h prim er but ton on ce on ly.
To Stop Engine
Run engine for a few minutes before stopping to help dry off any moisture on the engine.
To help prevent possible freeze-up of starter, proceed as follows.
Electric Starter:
Connect power cord to switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the starter for several seconds. The unusual sound made by spinning the starter will not harm engine or starter. Disconnect the power cord from receptacle first, and then from switch box.
Recoil Starter
With engine running, pull starter rope with a rapid, continuous full arm stroke three or four times. Pulling the starter rope will produce a loud clattering sound, which is not harmful to the engine or starter.
Move throttle control to stop or off position.
Remove ignition key. Do not turn key. Disconnect
the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended.
NOTE: Keep it in a safe place. Engine will not start without ignition key.
Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times.
To Engage Drive
With the engine running near top speed, move shift lever into one of the six FORWARD positions or two REVERSE positions. Select a speed appropriate for the snow conditions that exist.
NOTE: Use slower speeds until you are familiar with the operation of the snow thrower.
Squeeze the traction control against the right handle and the snow thrower will move. Release it and the drive motion will stop.
IMPORT ANT :
releasing the traction control. Doing so will cause premature wear to drive systems friction wheel rubber.
NEVER move shift lever without first
NOTE: Always cover vent hole in primer button when pushing. Additional prim ing may be necessary for firs t start if temperature is below 15°F.
Grasp starter handle and pull rope out slowly, until it pulls slightly harder. Let rope rewind slowly.
Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
Repeat the previous steps until engine starts.
To Engage Augers
To engage the augers and start the snow throwing action, squeeze the auger control against the left handle.
To disengage power to the augers, release both the auger control and the traction control, if engaged.
Tire Chains (If Equipped)
Tire chains should be used whenever extra traction is needed.
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Operating Tips
NOTE: Allow the en gine to warm up for a few m inutes as the engine will not develop full power until it reaches operating temperature.
WARNING: Muffle, engine, and surround­ing areas become hot and can cause a burn. Do not touch.
Set the skid shoes 1/4" below the shave plate for normal usage. The skid shoes may be adjusted
SECTION 5: MAKING ADJUSTMENTS
upward (to lo wer the sh ave plat e) for har d-packe d snow. Adjust downward (to raise the shave plate) when using on gravel or crushed rock.
For most efficien t snow r emoval, re move sno w immediately after it falls.
Discharge snow downwind whenever possible and slightly overlap each previous cleared path.
Follow the precautions found under the heading To Stop Engine to prevent possible freeze-up.
Clean the snow thrower thoroughly after each use.
WARNING: NEVER attempt to make any adjustments while the engine is running, except where specified in the operator’s manual.
Chute Assembly Adjustment
The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly. Refer to the Chute Tilt Cont rol i n the Know Your Sn ow Th rower Section.
Chute Directional Contr ol And Support Bracket Adjustment
If the spiral at the base of the chute directional control is not fully engaging with the notches in the lower chute assembly, the support bracket can be adjusted inward or outward as follows:
Loosen, but do NOT remove the two hex nuts which secure the chute directional control support bracket to the snow thrower housing. See Figure 8.
Spiral
Hex Nuts
Figure 8
Adjust the support bracket inward or outward so that the spiral is fully engaged in the notches on the chute before retightening the hex nuts.
Support Bracket
Skid Shoe Adjustment
The space between the shave plate and the ground can be adjusted by raising or lowering the skid shoes. Refer to Skid Shoe Adjustment in the Assembly Section.
Auger Control Adjustment
Refer to the information found under Final Adjustments in the Assembly Section to adjust the auger control.
Traction Control Adjustment
Refer to the information found under Final Adjustments in the Assembly Section to adjust the traction control. If you are uncertain that you have reached the correct adjustment, proceed as follows:
WARNING: Drain the gasoline out of your snow throwers engine or place a piece o f plastic film under the gas cap to avoid spillage BEFORE beginning to perform this adjustment.
Tip the snow thrower forward, allowing it to rest on the auger housing.
Remove the frame cover underneath the snow thrower by removing six self-tapping screws.
With the traction control released, there must be clearance between the friction wheel and the drive plate in all positions of the shift lever.
With the traction control engaged, the friction wheel must contact the drive plate. See Figure 9.
If adjustment is necessary:
Loosen the jam nut on the traction drive cable and thread the cable in or out as necessary.
Retighten the jam nut to secure the cable when correct adjustment is reached.
Reassemble the frame cover.
NOTE: If you placed plas tic film unde r the gas ca p, be certain to remove it before operating the snow thrower.
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Friction Wheel
Gear Shaft
Thread the upper shift rod downward until the elbow on its lower end aligns with the hole found in the lower shift rod.
Reconnect the upper shift rod to the lower shift rod by reinserting the hairpin clip removed earlier and sliding the connector back down into place.
Drive Plate
Figure 9
Shift Rod Adjustment
To adjust the shift rod, proceed as follows:
Remove the hairpin clip and slide the connector up to separate the upper shift rod from the lower shift rod. See Figure 10.
Shift Lever
Ferrule
Upper Shift Rod
Hairpin Clip
Connector
Shift Arm
Lower Shift Rod
IMPORT ANT :
Make certain to check for correct adjustment of the shift rod as instructed under Final Adjustments in the Assembly Section, before operating the snow thrower.
Drive Wheels
The wheels may be adjusted for two different methods of operation. The adjustment is made by placing the click pins in one of two different holes on the right side of the unit. See Figure 11.
Inside Hole
in Axle
Click Pin
in Outside Hole
Figure 11
One Wheel Driving: Insert the click pin only through
the outside hole of the axle (NOT the rim) on the right side of the snow thrower. This position gives power drive to the left wheel only, making the unit easier to maneuver.
Both Wheels Driving: Insert the click pin through the hole in the hub of the rim and the INSIDE hole on the snow throwers right axle. This position is good for heavy snow as there is power drive in both wheels.
Figure 10
Place shift leve r in sixth (6) posi tion.
Rotate the shift arm counterclockwise (from the operators position) as far as it will go.
IMPORT ANT :
NEVER operate the snow thrower with the click pin inserted through both the RIM and the OUTSIDE HOLE in the axle. Doing so can result in serious damage to the drive system.
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SECTION 6: MAINTAINING YOUR SNOW THROWER
WARNING: Before lubricating, repairing, or inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Lubrication
Wheels
Oil or spray lubricant into plastic wheel bearings inside the wheel hubs at least once a season. Remove wheels, clean and coat axles with a multi­purpose automotive grease. See Figure 12.
Click Pin
Axle
Oil or use Spray Lubricant
Figure 12
Auger Shaft
At least onc e a season, remove the shear bolt s on the auger shaft. Oil or spray lubricant inside and on the plastic bearings on the shaft. See Figure 13.
Shear Bolts
Gear Case
The gear case is equipped with a grease fitting on the left housing and should be lubricated with Shell Alvania grease EPR00, part number 737-0168 every 25 hours. See Figure 14.
Vent Plug
Lube Fitting
Figure 14
IMPORT ANT :
the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.
Do not overfill the gear case. Damage to
Drive and Shifting Mechanism
At least once a season or after every 25 hours of operation, remove rear cover. Lubricate any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel and aluminum drive plate. Refer to Figure 9.
Chute Directional Control
The spiral on the end of the chute directional control and the base of the discharge chute itself should be lubed with multi-purpose automotive grease once a season. See Figure 15.
Lube Spiral
and Chute Base
Plastic Bearings
Figure 13
Gear Shaft
Lubricate the gear shaft with 6-n-1 grease at least once a season or after every 25 hours of operation (available at auto parts stores or order part number 737-0170). Refer to Figure 9.
Figure 15
12
Traction Control / Auger Cont rol Lock
The cams on the ends of the control rods which interlock the traction drive and auger drive controls must be lubricated at least once a season or every 25 hours of operation. The cams can be accessed beneath the handle panel. Use a multi-purpose automotive grease.
SECTION 7: SERVICE
Engine
Refer to the separate engine m anual p acked with yo ur unit for all engine lubrication instructions.
IMPORT ANT :
engine manual for draining oil, be sure to protect frame to avoid oil dripping onto transmission parts.
When following instructions in separate
WARNING: Before servicing, repairing, or inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
Engine
Refer to the separate engine manual packed with your unit for all engine related maintenance procedures.
Augers
The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. If you hit a hard foreign object or ice jam, the snow thrower is designed so that the bolts may shear. Refer to Figure 13.
If the augers will not turn, check to see if the bolts have sheared. Replacement shear bolts and hex lock nuts have been provided with the snow thrower. When replacing bolts, spray an oil lubricant into shaft before inserting new bolts.
IMPORT ANT :
standard hex bolts. Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow throwers warranty.
NEVER replace the auger shear bolts with
Shave Plate and Skid Shoes
The shave plate and skid shoes on the bottom of the snow thro wer ar e subj ect to we ar. T hey sh ould be checked periodically and replaced when necessary. To remove the skid shoes, proceed as follows:
Remove the six carriage bolts, bell washers, and hex nuts which attach them to the snow thrower.
Reassemble new skid shoes with the six carriage bolts, bell washers (cupped side goes against skid shoes) and hex nuts. Make certain the skid shoes are adjusted to be level.
To remove shave plate, remove the carriage bolts, bell washers, and hex nuts which attach it to the snow thrower housing. Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the housing. Tighten securely.
Belt Removal And Replacement
Auger Belt
Remove the plast ic bel t cover by re movin g the t wo self-tapping screws. See Figure 16.
Drain the gasoline from the snow thrower.
Belt Cover
Self-Tapping Screws
Figure 16
Tip the snow thrower forward so that it rests on its auger housing and remove six self-tapping screws from the frame cover underneath the snow thrower.
Roll the belt off the engine pulley. See Figure 17.
Drive Belt
Auger Pulley
Engine Pulley
Auger Belt
Idler Pulley
Idler Pulley
Figure 17
Unhook the idler spring from the hex bolt on the auger housing. See Figure 18.
Back out the stop bolt until the support bracket rests on the auger pulley.
13
NOTE: Loosening the six nuts that connect the frame to the auger housing may aid in belt removal.
Lift the auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. See Figure 18.
Replace the auger drive belt by following instructions in reverse order.
Friction Wheel
Servicing Friction Wheel Rubber
The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and periodically thereafter. Replace the friction wheel rubber if any signs of wear or cracking are found.
Drain the gasoline from the snow thrower.
Tip the snow thrower up and forward, so that it rests
on the housing. See Figure 19.
Hex Nut & Bell Washer
Support Bracket
Auger Pulley
Idler Spring
Friction Wheel
Stop Bolt
Support Bracket
Support Bracket Spring
Auger Housing
Drive Plate
Auger Pulley
Figure 18
Drive Belt
Follow the first four steps of the instructions for servicing the auger belt.
Pull idler pulley up and lift belt off engine pulley and friction wheel disc. See Figure 17.
Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 18.
Slip belt between friction wheel and friction wheel disc. Remove and replace belt.
Reassemble following the instructions in reverse order.
Figure 19
Remove six self-tapping screws from the frame cover underneath the snow thrower.
Remove the click pins which secure the wheels, and remove the wheels from the axle.
Using a 7/8" wrench to hold the shaft, loosen, but do not completely remove, the hex nut and bell washer on the left end of gear shaft.
Lightly tap the hex nut to dislodge the ball bearing from the right side of frame before removing the hex nut and bell washer from left end of shaft.
Move the gear shaft to the right and slide the friction wheel assembly from the shaft.
Remove the six screws from the friction wheel assembly (three from each side). Remove the friction wheel rubber from between the friction wheel plates. See Figure 20.
Screws
Friction Wheel Rubber
Hub
Screws
NOTE: The suppo rt bracket must rest on the stop bolt
after the new belt has been assembled. See Figure 18.
Friction Wheel Plates
Figure 20
14
Reassemble new friction wheel rubber to the friction wheel plates and hub, tightening the six screws in rotation and with equal force.
Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft through th e asse mbly . Reas sembl e in re verse order.
Off-season Storage
If unit is to be stored over 30 days, prepare for storage as follows:
Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine.
Run engine until fuel tank is empty and engine stops due to lack of fuel.
Drain carburetor by pressing upward on bowl drain, located below the carburetor cover.
WARNING: Never store the machine or fuel container indoors where there is an open flame, spark, or pilot light such as on water heater, furnace, clothes dryer, or other gas appliance.
WARNING: Drain fuel into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. Fuel left in engine for extended periods deteriorates and will cause starting problems.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Do not drain carburetor if using fuel stabilizer.
Wipe equipment with an oiled rag to prevent rust.
Remove spark plug and pour one ounce of engine
oil through spark plug hole into cylinder. Cover spark plug hole with rag. Crank engine several times to distribute oil. Replace spark plug.
Follow the lubrication recommendations found in the Maintenance Section.
Always store the snow thrower in a clean, dry area.
NOTE: When storing any type of power equipment in an unventilated or metal sto rage shed, care shou ld be taken to rust proof the equipment. Using a ligh t oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.
15
SECTION 8: TROUBLESHOOTING
Problem Cause Remedy
Engine fails to start 1. Fuel tank empty, or stale fuel.
2. Blocked fuel line.
3. Choke not in ON position
4. Faulty spark plug.
5. Safety key not in ignition switch on engine.
6. Spark plug wire disconnected.
7. Primer button not being used properly.
8. Fuel shut-off valve closed.
Engine runs erratic 1. Unit running on CHOKE.
2. Blocked fuel line or stale fuel.
3. Water or dirt in fuel system.
4. Carburetor out of adjustment.
Loss of power 1. Spark plug wire loose.
2. Gas cap vent hole plugged.
3. Exhaust port plugged.
Engine overheats 1. Carburetor not adjusted properly. 1. Refer to the engine manual or have
Excessive vibration 1. Loose parts or damaged auger. 1. Stop engine immediately and
Unit fails to propel itself
Unit fails to discharge snow
1. Traction control cable in need of adjustment.
2. Drive belt loose or damaged.
1. Discharge chute clogged.
2. Foreign object lodged in auger.
3. Auger control cable in need of adjustment.
4. Auger belt loose or damaged.
5. Shear bolt(s) sheared.
1. Fill tank with clean, fresh gasoline. Fuel becomes stale after thirty days unless a fuel stabilizer is used.
2. Clean the fuel line.
3. Move switch to ON position
4. Clean, adjust gap or replace.
5. Insert the key fully into the switch.
6. Connect spark plug wire.
7. Refer to the engine manual for proper priming instructions.
8. Open fuel shut-off valve.
1. Move choke lever to OFF position.
2. Clean fuel line. Refill with fresh fuel.
3. Drain fuel tank and carburetor. Refill with fr esh fu el.
4. Refer to the engine manual packed with your unit or have carburetor adjusted by an author ized en gine service dealer.
1. Connect and tighten spark plug wire.
2. Remove ice and snow from gas cap. Be certain vent hole is clear.
3. Refer to the Maintenance section of the engine manual.
the carburetor adjusted by an authorized engine service dealer.
disconnect spark plug wire. Tighten all bolts and nuts. If vibration continues, have unit serviced by an authorized service dealer.
1. Adjust traction control cable. Refer to Making Adjustments Section.
2. Replace drive belt. Refer to the Service.
1. Stop engine immediately and disconnect spark plug wire. Clean chute area and auger housing.
2. Stop engine immediately and disconnect spark plug wire. Remove object from auger.
3. Adjust auger control cable. Refer to the Making Adju stments Sect ion.
4. Refer to the Service Section.
5. Replace shear bolt(s).
16
Models 550 & 750
4
11
9
16
13
1
17
14
5
6
7
12
2
Ref.
No.
1. 618-0123 RH Housing
2. 618-0418 LH Housing w/Fitting
3. 710-0642 Self Tapping Screw, 1/4-20 x .75
4. 711-1020 Spiral Axle 22 (550)
5. 714-0161 Hi-Pro Key, 3/16 x 5/8
6. 715-0143 Spring Spiral Pin, .25 x 1.25
7. 717-0528 Worm Gear, 20-tooth
8. 717-0526 Worm Shaft
9. 718-0186 Thrust Collar
10. 721-0325 Grease Plug
11. 721-0327 Grease Seal
12. 736-0351 Flat Washer, .76 x 1.5 x .030
13. 736-0369 Flat Washer, .508 x 1.0 x .020
14. 736-0445 Flat Washer, .76 x 1.5 x .060
15. 741-0662 Flange Bearing, .75 x 1.0 x .59
16. 741-0663 Flange Bearing, .503 ID x .75 OD
17. 618-04 13A Gear Assembly Comple te , 22 (550 )
18. 737-3000 Grease Fitting, 3/16 Drive 737-0168 Grease (Two Ounces)
Part No. Part Description
711-0908 Spiral Axle 24 (750)
618-0414A Gear Assembly Complete, 24 (750)
8
15
10
18
3
3
17
Models 550 & 750
20
37
27
32
33
34
38
31
37
40
39
28
Drive Clutch
20
13
14
26
36
8
35
Blower Housing
15
7
16
25
24
22
29
25
11
10
23
26
30
5
6
21
20
Cable
3
4
9
4
19
Auger Clutch Cable
1
5
10
11
12
1
5
Auger Clutch Cable
4
18
1
2
7
17
8
1
1
1
44
41
42
42
43
18
Models 550 & 750
Ref.
No.
1. 710-1652 Hex Screw
2. 784-5688 Drive Cable Guide Bracket
3. 784-5687A Auger Clutch Cable Bracket
4. 756-0625 Roller Cable
5. 738-0924 Hex Screw 1/4-28
6. 784-5630A Frame Assembly
7. 741-0563 Ball Bearing
8. 736-0105 Bell Washer
9. 712-0116 Lock Jam Nut
10. 741-0598 Hex Flange Bearing
11. 736-0188 Flat Washer
12. 784-5689A Front Support Guide Bracket
13. 710-0538 Lock Hex Screw
14. 736-0242 Bell Washer .340 ID x .872 OD
15. 714-0474 Cotter Pin
16. 736-0160 Flat Washer .536 ID x .930 OD
17. 710-0809 Hex Washer Scr 1/4-20 x 1 .25
18. 784-5590 Frame Shift Bracket
19. 784-5638 Frame Cover
20. 710-0599 Hex Washer Screw 1/4- 20
21. 736-0351 Flat Washer .760 ID x .50 OD
22. 717-1445 Gear
23. 714-0126 Key
Part No. Part Description
Ref.
No.
24. 717-1444 7-Tooth Shaft
25. 715-0249 Roll Pin
26. 714-0143 Click Pin
27. 684-0042C Friction Wheel Assembly
28. 656-0012A Friction Disc Wheel
29. 684-0013B Wheel Shift Rod Assembly
30. 746-0897 Drive Cable
31. 748-0190 Spacer
32. 684-0021 Friction Wheel Bracket As s’y
33. 732-0264 Extension Spring
34. 712-0711 Jam Nut, 3/8-24
35. 746-0898 Drive Cable
36. 738-0869 Axle
37. 784-5617A Friction Plate
38. 735-0243 Friction Wheel
39. 718-0301A Friction Wheel Hub
40. 618-0063A Friction Wheel Bearing
41. 734-1732 Tire Only, 13 x 4 (5 50)
42. 741-0401 Sleeve Bearing
43. 734-0255 Air Valve
44. 634-0114 Wheel Assembly (55 0)
Part No. Part Description
734-1859 Tire Only, 15 x 5 (7 50)
634-0140 Wheel Assembly (75 0)
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part, numbered 700-xxxx, is painted Oyst er Gray, the part number to order would be 700-xxxx-0662.
Oyster Gray: 0662
Powder Black: 0637
Red Metallic: 0650
19
Models 550 & 750
32
31
38
30
31
18
43
34
13
35
28
15
27
14
30
13
12
11
10
4
25
18
9
23
10
2
3
16
22
26
43
31
20
7
1
5
6
9 18
8
19
21
13
23
22
39
40
42
37
18
36
41
39
16
29
17
40
31
32
33
24
20
Models 550 & 750
Ref.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
Part No. Part Description
712-0116 Lock Jam Nut 3/8-2 4 756-0178 Flat Idler 784-5632A Auger Idler Arm 710-0459A Hex Cap Screw 3/8-24 x 1.50 738-0281 Shoulder Screw 736-0167 Flat Washer .656 ID x 1.25 OD 732-0611 Extension Spring 712-3068 Hex Nut 5/16-18 712-3010 Hex Nut 5/16-18 736-0119 Lock Washer 5/16 05931A Housing 741-0309 Ball Bearing 710-0451 Carriage Bolt 5/16-18 x . 75 705-5226 Chute Reinforcement 684-0052B 22 Housing Assy (550) 684-0039C 24 Housing Assy (75 0) 712-3010 Hex Nut 5/16-18 712-0429 Lock Nut 5/16-18 736-0242 Bell Washer 741-0475 Bushing 784-5647 Chute Crank Bracke t 731-1379B Chute Adapter 712-0324 Hex Lock Nut 1/4- 20 736-0463 Flat Washer 784-5618 Bearing Housing 710-0703 Carriage Screw 1/4-20 x .75 710-0604 Hex Washer Screw 5/16 -18 736-0169 Lock Washer 3/8 712-0798 Hex Nut 3/8-16 741-0245 Hex Flange Bearing
Ref.
No.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Part No. Part Description
784-5038B Skid Shoe 736-0242 Bell Washer 712-3010 Hex Nut 5/16-18 784-5576 21.66 Shave Plate (550 ) 784-5581A 23.66 Shave Plate (750) 710-0260 Carriage Bolt 5/16-18 x .62 684-0065 Impeller Assembly 715-0114 Pin 618-0413 22 Gear Assembly (550 ) 618-0414 24 Gear Assembly (750 ) 605-5252A 22 Spiral RH (550) 605-5188A 24 Spiral RH (750) 736-0188 Flat Washer 741-0493A Flange Bushing 605-5253A 22 Spiral LH (550) 605-5189A 24 Spiral LH (750) 710-0890A Shear Bolt 5/16-18 x 1.5 736-0231 Flat Washer, .344 x 1.12 x .87 777D04518 Label: Handle Panel 6F/2R 777D04524 Label: Side Housing White 777D04525 Label: Top Housing SB 550 777D04526 Label: Top Housing SB 750 777D04534 Label: Engine 5.5 HP 777D04535 Label: Engine 7 HP 777I20327 Label: Click Pin 777I20818 Label: Panel Left 777I20819 Label: Panel Right 777S30511 Label: Chute Danger 777S30514 Label: Housing Danger
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part, numbered 700-xxxx, is painted Oyster Gray, the part number to order would be 700-xxxx-0662.
Oyster Gray: 0662
Powder Black: 0637
21
Models 550 & 750
1
2
28
27
3
4
22
24
16
23
13
15
25
12
11
20
10
21
19
5
8
9
4
7
6
14
17
18
26
22
Models 550 & 750
Ref.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
Part No. Part Description
710-1652 Hex Washer Screw 1/4-20 x. 625 731-1324 Belt Cover 732-0339 Extension Spring 710-0627 Hex Screw 5/16-24 x .75 710-3005 Hex Cap Screw 3/8-1 6 x 1.25 05896A Drive Clutch Bracket 748-0234 Shoulder Spacer 756-0985 Pulley Half 754-0343 V-Belt 756-0984 Pulley Half 736-0270 Bell Washer 710-0230 Hex Cap Screw 1/4-2 8 x .50 756-0313 Flat Idler 710-1245 Lock Cap Screw 5/16 -24 712-0181 Lock Jam Nut 3/8 -16 756-0569 Pulley Half 736-0242 Bell Washer 736-0505 Flat Washer 736-0507 Washer 754-0430A Belt 756-0967 Auger Pulley 736-0247 Flat Washer 736-0331 Bell Washer 710-0696 Hex Cap Screw 3/8-24 748-0360 Pulley 710-0654A Hex Washer Screw 3/8-16 x 1.0 629-0071 Extension Cord OEM-390-987 Electric Start Kit (Include s Ref. 27)
IMPORTANT: For a proper working machine, use Factory Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely
23
Models 550 & 750
65
64
60
67
73
10
13
68
11
74
41
42
39
4
18
34
43
71
(for ground wire of light assy)
47
27
37
5
55
B
A
63
59
11
12
21
6
40
20
24
1
31
44
15
38
30
35
32
32
33
49
51
32
54
62
55
66
9
23
29
26
45
72
39
43
B
A
42
45
46
32
35
36
48
69
41
11
59
53
28
25
70
19
44
74
16
14
54
57
61
55
52
4
20
12
58
56
17
12
8
18
24
7
15
20
11
2
Model 550 & 750
Ref.
No.
1. 684-0008A Shift Arm Asse mbly
2. 705-5204A Chute Cra nk Ass’y
4. 710-0262 Carriage Bolt, 5/16-18 x 1.5
5. 710-0449 Carriage Bolt, 5/16-18 x 2.25
6. 710-0788 Self Tapping Screw, 1/4-20 x 1
7. 710-3008 Hex Cap Screw, 5/16-18 x . 75
8. 710-3015 Hex Cap Screw, 1/4-20 x .75
9. 711-0677 Ferrule, 5/16-18 x .312
10. 747 -1136 Headlamp Retaine r
11. 712 -3010 Hex Nut, 5/16-18
12. 714 -0104 Internal Cotter Pin
13. 725 -1672 Lens Assem bly / La mp Hous ing
14. 720 -0201A Chute Crank Knob
15. 720 -0284 Wing Knob, 5/ 16-18
16. 726 -0100 Push Cap, 3 /8
17. 736 -0185 Flat Washer, .375 x .7 38 x .06 3
18. 736 -0242 Bell Washer, .34 x .872
19. 731 -2275 Handle Panel
20. 736 -0275 Flat Washer, .344 x .6 88 x .065
21. 736 -0451 Saddle Wa sher, .32 x .93
22. 741 -0475 Plastic B ushing
23. 747 -0620A Upper Shift Rod
24. 747 -0621 Lower Shift Ro d
25. 747-0697 Eyebolt
26. 749 -0951 Lower Handle
27. 749 -0952 RH Handle (Upp er)
28. 749 -0953 LH Handle (Up per)
29. 750 -0963 Shift Rod Con nector
30. 684 -0102 Handle Panel Assy Wi th Tilt
31. 710 -0459A Hex Cap Screw, 3/8-24 x 1. 5
32. 710 -0599 Self Tapping Screw, 1/4-20 x .5
33. 711 -0653 Clevis Pin
34. 712 -0116 Jam Nut, 3/8-24
35. 714 -0507 Cotter Pin, 3/32 x .75
36. 732 -0145 Compression Spri ng, .36 x 1.0
37. 732 -0193 Comp. Spring, . 39 x .6 x .88
Part No. Part Description
735-0234 Eyebolt Grommet (No t Shown)
Ref.
No.
38. 732-0746 Torsion Spring, .44 x .8
39. 73 5-0199A Rubber Bumper
40. 73 6-0105 Bell Washer , .401 x .87 x . 063
41. 736-0119 Lock Washer, 5/16
42. 73 6-0509 Special Was her, .35 x .72 x .1 3
43. 746-0778 Cable “Z” Fittin g
44. 747-0877 Cam Rod
45. 748-0362 Cam Handle Lock
46. 74 8-0363 Handle Lo ck Pawl
47. 78 4-5619A Shift Handle
48. 78 4-5679 LH Handle Supp ort Bracket
49. 784-5680 RH Handle Support Bracket
50. 78 4-5681 LH Handle Supp ort Bracket
51. 784-5682 RH Handle Support Bracket
52. 71 0-0451 Carriage Bolt, 5 /16-18 x .75
53. 710-0805 Hex Cap Screw, 516-18 x 1.5
54. 710-0896 Screw, 1/4-14 x .625
55. 71 2-0429 Hex Lock N ut, 5/16-1 8
56. 71 2-3027 Hex Flange L ock Nut, 1/4-2 0
57. 73 1-0851A Lower Chute Flange Keeper
58. 73 1-1300A Lower Chute
59. 73 1-1313C Chute Tilt Cable G uide
60. 731-1320 Upper Chute
61. 73 6-0159 Washer, 5/16
62. 73 6-0506 Special Was her, .28 x 1.2 x .0 6
63. 74 6-0896 Chute Deflecto r Control Cable
64. 74 6-0901 Chute Deflecto r Cable w / Clip
65. 78 4-5594 Cable Brack et
66. 78 4-5604 Chute Tilt Handle
67. 629-0059 Halogen Light Harness
68. 68 4-0036 RH Engagement Handle Ass ’y
69. 68 4-0059 LH Engagement H andle Ass’y
70. 71 0-1003 Special Scre w, #10-16 x .625
71. 71 2-0271 Hex Sems Nut, 1/4 -20
72. 72 0-0232 Plastic Knob
73. 725-1658 Halogen Lamp, 12-volt, 27 Watt
74. 72 0-0274 Handle Gr ip
Part No. Part Description
25
26
27
MANUFACTURERS LIMITED WARRANTY FOR:
The limited warranty set forth below is given by White Out­door Products Co. with respect to new merchandise pur­chased and used in the United States, its possessions and territories.
White Outdoor Products Co. warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its optio n, repa ir or re place, f ree of ch arge, any p ar t found to be defective in material or workmanship. This limited war­ranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual fur­nished with the product, and has not been subject to misuse, abuse, commerci al use, neglec t, accident, improper mai nte­nance, alteration, vandalism, theft, fire, water or damage because of o ther peril o r natural disast er. Damage resulting from the installation or use of any accessory or attachment not approved by White Ou t do o r Pr o duc ts Co. for use wit h the product(s ) covered by this ma nual will void your warranty as to any resulting damag es.
Normal wear parts or components thereof are subject to sep­arate terms as follows: All normal wear part or component failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts and components include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90­day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL WHITE OUTDOOR DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact the Customer Dealer Referral Line of White Outdoor Co. by calling 1-330-225-8883 or writing to P.O. Box 361131, Cleve­land, Ohio 44136-0019.
This limited warranty does not provide coverage in the following cases:
a.The engine or component parts thereof. These items
carry a separate manuf a cturer ’s warranty . Plea se ref er to the applicable manufacturers warranty on these items.
b. Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjust­ments; and normal d eterior ation of the e x terior finish due to use or exposure.
c. Log splitter pumps, valves and cylinders have a sepa ra te
one year warranty.
d.White Outdoor Co. does not extend any warranty for
products sold or exported outside of the United States of America, its possessions and territories, except those sold through White Outdoor Co. authorized channels of export distribution.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind White Outdoor Co. During the period of the Warranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some
states do not allow limitations on how long an implied war­ranty lasts, so the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. White Outdoor Co. shall not be liable for incidental or conse­quential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care servi ces , for tran sp or ta tion or for rel ate d exp ens es, or for rental expenses to temporarily replace a warranted product. (Some sta tes do not all ow the exclusion or limitation
of incidental or consequential damages, so the above exclu­sion or limitation may not apply to you.)
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misus e or inabi lity to u se the pro duct.
This limite d warranty shall not extend t o anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited war­ranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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