White Outdoor 500 User Manual

Operator’s Manual
Snowthrow
IMPORTANT: Read safety rules and instructions
carefully before operating equipment.
60 OTTAWA STREET SOUTH, KITCHENER, ONTARIO N2G 3S7
Printed in U.S.A.
FORM NO
772C0714
.
(7/2004)
TABLE OF CONTENTS
Content Page
Customer Support 2 Important Safe Operation Practices 3 Setting Up Your SnowThrower 5 Operating Your Snow Thrower 8 Maintaining Your Snow Thrower 12
Content Page
Service & Ajustments 13 Off Season Storage 17 Trouble Shooting 18 Warranty 19 Illustrated Parts List 20
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance . Please read and understand wh at it says.
Before you start assembling your new snow thrower, please locate the mode l plate on the equipment and copy the information from it in the space provided belo w. The information on the model plate is very important if you need help from an authorized dealer.
•You can locate the model number by standing behind the unit in the operat ing position and looking down at the dash panel. A sample model plate is explained below. For fut ure reference, please copy the model number and the serial number of the equipme nt in the space below.
Model Number Numéro de modèle
Serial Number Numéro de série
Copy the model number here:
XXXXXXXXXX
XXXXXXXXXXX
Copy the serial number here:
WHITE OUTDOOR CANADA KITCHENER, ON N2G 4J1
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-rel ated issues with regards to perf ormance, power-rat ing, specifications, warranty and service. Please refer to th e engine manufacturer’s Owner’s/Op erator’s Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this prod uct or have any questions regar ding the controls, operation or maintenance of this unit, please call an authorized dealer.
Please have your unit’s model number and serial number ready when you call. See previou s section to locate this information.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the
personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in perso nal injury. When you see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used. Remove all door mats, newspapers, sleds, boards, wires and other foreign objects which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Throw n objects wh ich ricochet c an cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded extension cord and receptacle for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed rock surfaces.
6. Disengage the control handle before starting the engine.
7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the operator’s manual.
8. Let engine and machine adjust to outdoor temperature before starting to clear snow.
9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running. e. Allow engine to cool at least two minutes before
refueling. f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.
Operation
1. Do not put hands or feet near rotating parts, in the auger housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. The auger control handle is a safety device. Never bypass its operation. Doing so, makes the machine unsafe and may cause personal injury.
3. The control handle must operate easily in both directions and automatically return to the disengaged position when released.
4. Never operate with a missing or damaged discharge chute. Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an
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odorless and deadly gas.
G R A P H IC S S H E E T
6. Do not operate machine while under the influence of alcohol or drugs.
7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow throwing pattern to avoid discharge towards windows, walls, cars etc. To avoid property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when in reverse.
16. If the machine should start t o vibrate abnormally, stop the engine, disconnect the spark plug and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage the control handle and stop engine before you leave the operating position (behind the handles). Wait until the auger comes to a complete stop before unclogging the discharge chute, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use a clearing tool to unclog the discharge opening.
19. Use only attachments and accessories approved by the manufacturer.
20. If situations occur which are not covered in this manual, use care and good judgment. Call customer assistance for the name of your nearest servicing dealer.
Maintenance And Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage the control handle and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (O.E.M.) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Check controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions on off-season storage.
Your Responsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
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SECTION 2: SETTING UP YOUR SNOW THROWER
NOTE: The snow thrower is shipped with oil and
WITHOUT GASOLINE. After assembly, refer to separate engine manual for proper fuel and engine oil recommendations.
NOTE: This Operator’s Manual covers several models,
handle panels, lights and chute cranks are some features that may vary by model. Not all features referenced in this manual are applicable to all snowthrower models.
Unpacking
Cut along corners of the carto n and lay it down flat. Remove packing material.
Remove any loose parts included with unit (i.e., operator’s manual, etc.).
Roll unit out of carton. Check carton th oroughly for any remaining loose part.
Loose Parts
Your snow thrower has been assembled at the factory except the parts shipped loose in the carton. These are listed below.
a. Electric Start Cord (optional) b. Shear Pins and Cotter Pins
Handle Knob
Figure 1
Ra
e
dl
n
ha
e
y
s
a
i
w
s
hi
t
Before Assembly
Disconnect spark p lug wire and ground it against the engine to prevent unintended starting.
NOTE: All references in this manual to the left or right
side of the snow thrower is from the operating position only. Exceptions, if any, will be specified.
Setting up the Snow Thrower
1. Raise the upper handle assembly in the direction shown in Figure 1. Align the upper handles with the lower handle.
2. Tighten two handle knobs firmly to secure the upper handle to the lower handles. See Figure 1.
3. Slide the shift rod connector down over the end of the lower shift rod. Tap the connector until it locks over the lower shift rod. See Figure 2.
NOTE: If the connector is not properly assembled, the
shift rod will pivot and changing speed or direction of the snow thrower will not be possible.
Chute Assembly (all models)
1. Apply a light lubricant (i.e. 3-in-1 oil) to the base of the chute assembly.
2. Place the chute assembly on the lip of the chute adapter. See Figure 3.
Connector Shift Rod
Figure 2
.
Chute Assembly
2
1
Figure 3
5
3. One end of each chute ke eper is already attached to the chute flange. Pivot the free end of t he chute keeper to align it with the chute flange and push it till it snaps into position. See Figure 4. Repeat with remaining chute keepers.
Chute Assembly
3
Chute Keeper
Figure 4
chute assembly as shown in Figure 6, cables should be towards the operator.
4. Insert the clevis pin, earlier removed, through the holes on the chute control box and chute support tube. Secure with the hairpin clip. See Figure 5.
For All Models without Engine Covers
1. Slip the cables, running from the chute to the handle panel into the cable guide located on top of the engine. See Figure 7 .
Cable Guide
For Models with 4 Way Chute Control Box
1. Pull the hairpin clip out of the clevis pin on the chute support tube. Save this hardware. See Figure 5.
Hairpin Clip
Chute Support
Tube
4 Way Chute
Control
Box
Clevis Pin
Figure 5
Cables
Short
Tube
Chute Support
Tube
Figure 7
Lamp Wire (optional)
1. Wrap the wire from the la mp down the right handle as shown in Figure 8 .
2. Plug wire into the alternator lead wire under the fuel tank. See Figure 8 inset.
Alternator Lead
Alternator Lead
Lamp Wire
NOTE: Wheels are omitted from illustration for clarity.
Figure 8
Chute Clean-Out Tool
1. The chute clean-out tool is fastened with a cable tie to the rear of the auger housing for shipping purposes. Cut the cable tie and remove the extension cord (optional) before operating the snow thrower.
Figure 6
2. Position the chute assembly so the chute opening is facing the front of the unit.
3. Place the chute control box on the short tube of th e chute assembly and the chute support tube of the
Final Adjustments
After setting up your snow thrower, check the adjustments as instructed below and make any final adjustments necessary before operating the unit .
CAUTION: Perform the following test before operating the snow thrower for the first time and at th e start of each winter season. Failure to comply with these adjustment instructions may cause damage t o the unit.
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