White Mountain VFP24FP21LN-1, VFP24FP7 Series, VFP24FP22LN-1, VFP24FP23LN-1, VFP24FP20LP-1 Installation Instructions And Owner's Manual

...
INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
The Vail Vent-Free Gas Fireplaces
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas in­dicated on the rating plate. This appliance is not con­vertible for use with other gases.
UNVENTED GAS FIREPLACE
HYDRAULIC THERMOSTAT
MODELS:
VFP24FP2(0,1,2,3)L(N,P)-1
MILLIVOLT MODELS:
VFP24FP3(0,1,2,3)L(N,P)-1
VFP24FP3(0,1,2,3)L10(N,P)-1 (10,000 BTU UNIT)
INTERMITTENT PILOT MODELS:
VFP24FP7(0,1,2,3)L(N,P)-1
VFP24FP7(0,1,2,3)L10(N,P)-1 (10,000 BTU UNIT)
WARNING: If the information in these instructions
are not followed exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the
re department.
— Installation and service must be performed by a
qualied installer, service agency or the gas sup­plier.
Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
This is an unvented gas-red heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to page 6.
WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. Refer to page 6.
Page 1
TABLE OF CONTENTS
SECTION PAGE
IMPORTANT SAFETY INFORMATION ....................................................................3
SAFETY INFORMATION FOR USERS OF LP-GAS ...............................................4
INTRODUCTION ......................................................................................................5
SPECIFICATIONS ...................................................................................................6
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS ..................6
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR ...............6-7
GAS SUPPLY ...........................................................................................................8
CLEARANCES .........................................................................................................9
COMBUSTIBLE MATERIAL .....................................................................................9
INSTALLATION OF FIREPLACE INTO MANTEL ..................................................10
BUILT-IN FIREPLACE INSTALLATION ..................................................................11
PLACEMENT OF GLOWING EMBERS (ROCK WOOL) .......................................12
OPERATION INSTRUCTIONS/FLAME APPEARANCE ........................................ 12
MILLIVOLT CONTROL LIGHTING INSTRUCTIONS .............................................13
10,000 BTU MILLIVOLT CONTROL VALVE LIGHTING INSTRUCTIONS ............14
HYDRAULIC THERMOSTAT MODELS LIGHTING INSTRUCTIONS ...................15
INTERMITTENT PILOT LIGHTING INSTRUCTIONS ............................................16
LOG PLACEMENT .................................................................................................17
PILOT FLAME CHARACTERISTICS ................................................................18-20
MAIN BURNER AND THERMOSTAT OPERATION ...............................................20
MILLIVOLT WIRING ...............................................................................................21
MILLIVOLT TROUBLESHOOTING ........................................................................22
INTERMITTANT CONTROL SYSTEM OPERATING INSTRUCTIONS ................. 23
INTERMITTANT CONTROL SYSTEM WIRING DIAGRAM ...................................24
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING ........................25-27
PARTS LIST ......................................................................................................28-29
PARTS VIEW .........................................................................................................30
OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS ...............................31
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS .................................32-35
PARTS LIST AND PARTS VIEW FOR OPTIONAL TRIM KITS .............................36
MASTER PARTS DISTRIBUTOR LIST ..................................................................37
HOW TO ORDER REPAIR PARTS ........................................................................37
APPLIANCE SERVICE HISTORY ....................................................................38-39
WARRANTY ...........................................................................................................40
30411-9-0714Page 2
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DANGER: Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
An unvented room heater having an input rating of more than 6,000 Btu per hour shall not be installed in a bathroom
An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom or bathroom.
Due to high temperatures, the appliance should be located out of
trafc and away from furniture and draperies.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room with the appliance.
Do not place clothing or other ammable material on or near the
appliance.
Avoid the use of scented air fresheners (plug in type air fresheners, etc. ) while the log set is in operation. Air fresheners produce a residue in the air similar to candles and may produce a soot like substance.
Avoid the use of scented or decorative candles while the log set is in operation. Candles produce a residue in the air that creates a soot like substance. Burning candles while the log
set is operating magnies the problem. It should be noted that
candles, in general, produce soot. The amount of time burned and the quantity of candles burned will determine the amount of soot produced and deposited.
Installation and repair should be done by a QUALIFIED SERVICE PERSON. This appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
DO NOT use this room heater if any part has been under water.
Immediately call a qualied service technician to inspect the
room heater and to replace any part of the control system and any gas control which has been under water.
You must operate heater with replace screen in place.
Do not place trash, logs or other articles on the log set during operation.
During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain oils, lms
or bonding agents. These bonding agents are not harmful but may produce annoying smoke and smells as they are burned off during initial operation of the appliance. This is a normal temporary occurrence. A window should be opened during the initial bake out period.
Correct installation of the ceramic ber logs, proper location of
the heater and annual cleaning are necessary to avoid potential problems with sooting. Sooting, resulting from improper installation or operation, can settle on surfaces outside the
replace. See instructions for proper installation.
WARNING: Do not allow fans to blow directly into the
replace. Avoid any drafts that alter burner ame patterns.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
WARNING! This replace needs fresh air for ventilation to
run properly. This replace has an ODS (oxygen depletion
sensor) which will shut down the heater if adequate fresh air is not available. See troubleshooting section in the instructions.
WARNING: DO NOT operate this appliance unless all components including logs, burners, and controls are in good working condition. Never operate this appliance if any log or twig is broken, or out of their intended position. Refer to the Log set placement instructions for correct log and twig positioning. Replacement components are available through your local dealer as indicated in the How to Order Repair Parts section of the appliance manual.
Keep appliance area clear and free from combustible materials,
gasoline and other ammable vapors and liquids.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
WARNING
When used without adequate combustion and ventilation air, heater may give off CARBON MONOXIDE, an odorless, poison­ous gas.
Do not install heater until all necessary provisions are made for combustion and ventilation air. Consult the writ­ten instructions provided with the heater for information concerning combustion and ventilation air. In the absence of instructions, refer to the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or applicable local codes.
This heater is equipped with a PILOT LIGHT SAFETY SYS­TEM designed to turn off the heater if not enough fresh air is available.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
If heater shuts off, do not relight until you provide fresh air.
If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.
CARBON MONOXIDE POISONING MAY LEAD TO DEATH.
Early signs of carbon monoxide poisoning resemble the u,
with headache, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people — pregnant women, persons with heart or lung
disease, anemia, those under the inuence of alcohol , those
at high altitudes — are more affected by carbon monoxide than others.
The pilot light safety system senses the depletion of oxygen at its location. If this heater is installed in a structure having a high vertical dimension, the possibility exists that the oxygen supply at the higher levels will be less than that at the heater. In this type of application, a fan to circulate the structure air will minimize this effect. The use of this fan will also improve the comfort level in the structure. When a fan is used to circulate
air, it should be located so that the air ow is not directed at
the burner.
30411-9-0714 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas
because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and reghters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell
the odor of the chemical put into the gas. You must nd out if
you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants in
LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too long before relling. Cylinders and tanks which have been out
of service for a time may develop internal rust which will cause odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable. If you have any question
about the gas odor, call your LP-gas dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air
through openings such as pilot light orices. If this occurs, some
new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your con­tainer is under vapor pressure by turning it off at the container
before it goes completely empty or having it relled before it is
completely empty.
30411-9-0714Page 4
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner ll out and mail warranty card supplied
with unvented room heater.
3. Installer should show owner how to start and operate unvented room heater.
Always consult your local Building Department regarding regula­tions, codes or ordinances which apply to the installation of an unvented room heater. This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes. *Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
Well Head Gas Installations
Some natural gas utilities use "well head" gas. This may affect the Btu output of the unit. Contact the gas company for the heating value. Contact the manufacturer or your gas company before changing
spud/orice size.
WARNING
ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS.
Improper installation or use of the heater can cause seri-
ous injury or death from re, burns, explosion or carbon
monoxide poisoning.
Operation
This unvented replace requires no outside venting. This unvented replace is designed for vent-free operation with ue damper closed.
State and local codes in some areas prohibit the use of unvented
replace.
Millivolt Controls
The valve regulator controls the burner pressure which should be checked at the pressure test point. Turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point (Use test point “A” closest to control knob). After taking
pressure reading, be sure and turn captured screw clockwise rmly
to re-seal. Do not over torque. Check for gas leaks.
Millivolt System,
When you ignite the pilot, the thermocouple produces millivolts (electrical current) which energizes the magnet in the gas valve. After 30 seconds to 1 minute time period you can release the gas control
knob and the pilot will stay ON. Allow your pilot ame to operate
an additional one to two minutes before you turn the gas control knob from the PILOT position to the ON position. This time period
allows the millivolts (electrical current) to build-up to a sufcient
level allowing the gas control to operate properly.
WARNING
This appliance is equipped for (natural gas or propane) gas. Field conversion is not permitted.
General Information
This series is design certied in accordance with American National
Standard Z21.11.2 by the Canadian Standards Association as an Unvented Room Heater and should be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model Number, Serial Number and type of gas.
Attention: During initial use of log you will detect an odor as the log is cured. Also, during the curing process the ceramic
log will burn with a yellow ame.
Notice: During initial ring of this unit, its paint will bake out, and
smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Installation on Rugs and Tile
If this appliance is installed directly on carpeting, tile or other
combustible material other than wood ooring the appliance shall
be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the re-proof base as
used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
Solid-fuels shall not be burned in a masonry or UL 127 factory-
built replace in which an unvented room heater is installed.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be per-
formed only by a qualied agency. The term "qualied agency" means any individual, rm, corporation or company which either in person
or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by a licensed plumber or gas tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-red supplemental
room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit. In the State of Massachusetts, unvented propane and natural
gas-red space heaters shall be prohibited in bedrooms and
bathrooms.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.*
*Available from the American National Standards Institute, Inc. 1430 Broadway, New York, N.Y. 10018.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), ratings should be reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level. Contact the manufacturer or your gas company before
changing spud/orice size.
WARNING
Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
30411-9-0714 Page 5
SPECIFICATIONS
Model
Input Max. 20,000 20,000 10,000
Input Min. 14,000 10,000 10,000
Fireplace Dimensions
Height 26 3/8" 26 3/8" 26 3/8"
Depth 10 7/8" 10 7/8" 10 7/8"
Front Width 22 5/8" 22 5/8" 22 5/8"
Rear Width 17 1/4" 17 1/4" 17 1/4"
Gas Inlet 3/8" 3/8" 3/8"
* Indicates optional accessories that may be installed.
VFP24FP3*L VFP24FP7*L
VFP24FP2*L VFP24FP3*L10
Accessories
FBB6 Automatic Blower
VPP1A-22 Aged Brick Liner
VFF24BR-1 Brass Trim Kit
VFF24SS-1 Stainless Steel Trim Kit
VFF24HP-1 Hammered Pewter Trim Kit
Accessories for Millivolt and Intermittant Models Only
FRBC Battery Operated Remote Control
FRBTC Battery Operated Remote Control w/Thermostat
FREC Electric Remote Control
FWS Wall Switch
TMV Wall Thermostat, Millivolt - Reed Switch
TRW Wireless Remote Wall Thermostat
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one ounce (30ml) of water for every 1,000 BTU's (.3KW's) of gas input per hour. .
Unvented room heaters are recommended as supplemental heat (a room) rather than a primary heat source (an entire house). In most supplemental heat applications, the water vapor does not create a problem. In most applications, the water vapor enhances the low humidity atmosphere experienced during cold weather.
The following steps will help insure that water vapor does not become a problem.
1. Be sure the heater is sized properly for the application, including ample combustion air and circulation air.
2. If high humidity is experienced, a dehumidier may be used to
help lower the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat source.
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
This heater shall not be installed in a conned space or unusu­ally tight construction unless provisions are provided for adequate combustion and ventilation air.
A conned space is an area with volume less than 50 cubic feet per
1,000 Btuh of the combined input rates of all appliances drawing combustion air from that space. Small areas such as equipment
rooms are conned spaces. Furnaces installed in a conned space
which supply heated air to areas outside the space must draw return air from outside the space through tightly sealed return air ducts. A conned space must have 2 openings into the space for combus­tion air. One opening must be within 12 inches of the ceiling and
the other must be within 12 inches of the oor. The required sizing
of these openings is determined by whether inside or outside air is used to support combustion, the method by which the air is brought to the space (vertical or horizontal duct) and by the total input rate of all appliances in the space.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is dened as construction
where:
a. Walls and ceilings exposed to the outside atmosphere have
a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and
b. Weatherstripping has been added on openable windows and
doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and
oors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide
additional fresh air. See “Ventilation Air From Outdoors,” page
7.
Determining if You Have a Conned or Unconned Space
Use this worksheet to determine if you have a conned or unconned
space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = cu. ft. (volume of
space)
Example: Space size 16 ft. (length) x 10 ft. (width) x 8 ft. (ceiling
height) = 1,280 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills
or openings, add the volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space can support.
(volume of space) ÷ 50 cu. ft. = (maximum
BTU/Hr the space can support)
Example: 1,280 cu. ft. (volume of space) ÷ 50 cu. ft. = 25.6 or
25,600 (maximum BTU/Hr the space can support)
30411-9-0714Page 6
3. Add the BTU/Hr of all fuel burning appliances in the space. Vent-free heater BTU/Hr Gas water heater BTU/Hr Gas furnace BTU/Hr Vented gas heater BTU/Hr Gas replace logs BTU/Hr Other gas appliances* + BTU/Hr Total = BTU/Hr
Example: Vented gas heater 20,000 BTU/Hr Vent-free heater + 18,000 BTU/Hr Total = 38,000 BTU/Hr *Do not include direct-vent gas appliances. Direct vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the
actual amount of BTU/Hr used. BTU/Hr (maximum the space can support) BTU/Hr (actual amount of BTU/Hr used) Example: 25,600 BTU/Hr (maximum the space can support) 38,000 BTU/Hr (actual amount of BTU/Hr used)
WARNING
If the area in which the heater may be operated is smaller than that
dened as an unconned space or if the building is of unusually
tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or applicable local codes.
The space in the above example is a conned space because the
actual BTU/Hr used is more than the maximum BTU/HR the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoining room. If
the extra space provides an unconned space, remove door
to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors.
C. Install a lower BTU/Hr heater, if lower BTU/Hr size makes room
unconned.
If the actual BTU/Hr used is less than the maximum BTU/Hr the
space can support, the space is an unconned space. You will need
no additional fresh air ventilation.
WARNING
You must provide additional ventilation air in a conned
space.
Figure 1
WARNING
Rework worksheet, adding the space of the adjoining
unconned space. The combined spaces must have enough
fresh air to supply all appliances in both spaces.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and
one with 12" of the oor. Connect these items directly to the outdoors
or spaces open to the outdoors. These spaces include attics and crawl spaces. In most cases for direct communication with the outdoors or direct communication through a vertical duct a free area opening of one square inch per 4,000 BTU/HR of heater input rating for each grill. If a horizontal duct is used, a grill free area or duct opening shall have a free area opening of one square inch per 2,000 BTU/HR for each grill. Follow the National Fuel Code NFPA 54/ANSI Z223.1, Section 5.3 Air for Combustion and Ventilation for required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
VENTILATION AIR Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two
permanent openings: one within 12" of the ceiling and one within
12" of the oor on the wall connecting the two spaces (see options
1 and 2, Figure 1). You can also remove door into adjoining room (see option 3, Figure 1). Each ventilation grill or opening shall have a minimum free area of one square inch per 1,000 BTU/HR of the
total input rating of the gas equipment in the conned space.
30411-9-0714 Page 7
Figure 2
GAS SUPPLY
Check all local codes for requirements, especially for the size and type of gas supply line required.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
100-150 feet
31-46 meters
NOTICE: Never use plastic pipe. Check to conrm whether your
local codes allow copper tubing or galvanized. NOTICE: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock. A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation. Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect. The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction The above connectors may be used if acceptable by the author­ity having jurisdiction. The state of Massachusetts requires that a
exible appliance connector cannot exceed three feet in length.
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
Tubing, Type L
Outside Diameter
1/2”
12.7mm
5/8”
15.9mm
3/4”
19mm
7/8”
22.2mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.
2. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Figure 3
Attention! If one of the above procedures results in pressures in
excess of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result in a hazardous condition.
Checking Manifold Pressure Millivolt and Intermittant Models Natural gas will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) for maximum input or
1.7" w.c. (.423kPa) for minimum input at the pressure regulator outlet
with the inlet pressure to the pressure regulator from a minimum of 5.0" w.c. (1.120kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.614kPa).
Hydraulic Thermostat Models Natural gas will have a manifold pressure of approximately 6.0" w.c. (1.49kPa) at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 7.0" w.c. (1.74kPa) for the purpose of input adjustment to a maximum of 10.5" w.c. (2.615kPa).
Millivolt and Intermittant Models Propane gas will have a manifold pressure approximately 10.0"w.c. (2.49kPa) for maximum input or
6.3"w.c. (1.568kPa) for minimum input at the pressure regulator outlet
with the inlet pressure to the pressure regulator from a minimum of 11.0"w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0"w.c. (3.237kPa).
Hydraulic Thermostat Models Propane gas will have a manifold pressure approximately 10.0"w.c. (2.49kPa) at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11.0"w.c. (2.739kPa) for the purpose of input adjustment to a maximum of 13.0"w.c. (3.237kPa).
30411-9-0714Page 8
CLEARANCES
Minimum Wall and Ceiling Clearances
30”
(762mm)
4”
(101mm)
Figure 4 This fireplace can be installed with zero clearance to combustible material.
When facing the front of the appliance the minimum clearances to combustible construction (material) are the following:
1. Clearances from the right side or left side of the replace opening
to any combustible wall or material should not be less than 4 inches.
2. Clearances from the top of the replace opening to the ceiling
should not be less than 30 inches.
Mantel Clearances for Built-in Installation
Figure 5
COMBUSTIBLE MATERIAL
Do not attach combustible material to the mantel of your replace. This is a re hazard.
No greeting cards, stockings or ornamentation of any type should be
placed on or attached to the replace. This is a heating appliance. The ow of heat can ignite combustibles.
Figure 6
30411-9-0714 Page 9
Figure 7
INSTALLATION OF FIREPLACE INTO MANTEL
1. Position base approximately 5" from wall surface.
2. Attach nailing ange to replace top with two 10 x 1/2" screws.
3. Place replace on top of base.
4. Gas line connections must be made at this time. When facing
the replace the gas supply will enter on right-hand side. See
"Gas Supply" Page 8.
5. Place right mantel side against base. Insert dowels in breastboard
into right mantel side. Breastboard will rest on replace top and in front of nailing ange. Attention: Placing the breastboard in front of nailing ange will secure the replace.
6. Place left mantel side against base. Insert dowels in breastboard
into left mantel side.
7. Use four pre-drilled screw holes on back of breastboard to
secure breastboard to mantel sides with four Phillips wood screws.
8. Place mantel top onto mantel.
9. Installation of replace into mantel is completed.
Installation of Trim
1. Lower bottom louver.
2. Remove screen from replace.
3. Remove top louver from replace (two Phillips screws).
4. Attach right and lift trim to replace. Use two Phillips screws
for each side.
5. Attach trim top to replace with two Phillips screws.
6. Reattach top louver to replace using two Phillips screws.
7. Reattach screen to replace.
8. Raise bottom louver.
Installing Fireplace in Mantel
Figure 9
Figure 8
30411-9-0714Page 10
BUILT-IN FIREPLACE INSTALLATION
FLUSH
INSTALLATION
PROJECTED
INSTALLATION
1” TO 6” FROM BACK 25mm TO 152mm ELECTRICAL RECEPTACLE
26 3/4”
(680mm)
4” (102mm)
GAS SUPPLY
23 1/4” (591mm)
11 1/4” (286mm)
(495mm)
Built-In Fireplace Installation
Built-in installation of this replace involves installing replace into a framed-in enclosure. This makes the front of replace ush with wall. If installing a mantel above the replace, you must follow the
clearances shown in Figure 5, page 9. Follow the instructions below
to install the replace in this manner.
Frame in rough opening. Use dimensions shown in Figure 10 for a conventional rough opening. Use dimensions shown in Figure 11
for corner rough opening. Be sure to provide gas line for replace
and electrical power for FBB6 optional blower assembly.
1. Attach two nailing anges to rebox sides with two 10 x 1/2"
screws for each nailing ange.
2. Gas line connections must be made at this time. When facing
the appliance the gas supply will enter on right-hand side. See "Gas Supply" Page 8.
3. Insert replace into enclosure.
4. Attach nailing anges to framing with a screw or nail.
5. Finished wall surface will be ush to the leading edge of replace
top and sides.
6. Installation of built-in replace is completed.
Installation of Trim
1. Lower bottom louver.
2. Remove screen from replace.
3. Remove top louver from replace.
4. Attach right and lift trim to replace. Use two Phillips screws
for each side.
5. Attach trim top to replace with two Phillips screws.
6. Reattach top louver to replace using two Phillips screws.
7. Reattach screen to replace.
8. Raise bottom louver.
Rough Opening for Installing in Corner
27 9/16" (700mm)
23 "(584mm)
39 "(991mm)
Figure 11
19 1/2"
Rough Opening for Installing in Wall
Figure 10
Figure 12
30411-9-0714 Page 11
PLACEMENT OF GLOWING EMBERS (ROCK WOOL)
Provided with the log set is a small bag of glowing embers (rock
wool) to be placed between logs on the at metal surface of the
burner.
Placement of the embers (rock wool) is very individual and light coverage of the areas indicated will provide your best effects. We recommend separation of the rock wool by hand and make your
coverage as light and uffy as possible.
Place just enough embers (rock wool) on the burner to obtain the
glow and a gold yellow ame.
A thin layer of rock wool should be placed under open space between the right and left middle logs.
Do not place rock wool over large ports in rear portion of burner.
Do not place rock wool in the area of the pilot assembly.
OPERATION INSTRUCTIONS/FLAME APPEARANCE
Flames from the pilot (rear right back side of the pan burner) as
well as the main ame should be visually checked as the log set
is installed.
In normal operation at full rate after 10 to 15 minutes, the ame appearance should be sets of yellow ames.
NOTICE: all ames will be random by design, ame height will go
up and down.
Glowing embers (rock wool) can cover the pan burner in between the front and middle logs, but very little is necessary to cover this
area. Excess ember material causes the yellow ame to become
orange and stringy. Apply just enough to obtain slow glow and a
gold, yellow ame.
Avoid any drafts that alter burner ame patterns. Do not allow fans to blow directly into replace. Do not place a blower inside the burner area of the rebox. Ceiling fans may create drafts that alter ame
patterns. Sooting and improper burning will result.
During manufacturing, fabricating and shipping, various components
of this appliance are treated with certain oils, lms or bonding agents.
These chemicals are not harmful, but may produce smoke and smells as they burn off during the initial operation of the appliance, possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence.
The initial break-in operation should last 2-3 hours with the burner at the highest setting. Provide maximum ventilation by opening windows or doors to allow odors to dissipate. Any odors remaining after this initial break-in will be slight and will disappear with continued use.
This appliance must not be used with glass doors in the closed position. This can lead to pilot outages and severe sooting outside
the replace.
Replacement of loose material (glowing embers) must be purchased from Empire Comfort Systems, Inc. Application of excess loose material (glowing embers) may adversely affect performance of the heater.
WARNING
All previously applied loose material must be removed prior to reapplication.
Refer to Parts List, Pages 28 - 29 to order loose material (rock wool).
Replacement Loose Material (Glowing Embers)
15998 Supplied Rock Wool
PE-20-1 Optional Platinum Bright Embers Kit
NOTICE: A single layer of embers is to be used when applying Platinum Bright Embers (alone or in combination with production embers) to the burner.
PERIODIC CLEANING – Refer to parts diagram for location of items discussed below.
Do not use cleaning uid to clean logs or any part of heater.
Logs - brush with soft bristle brush or vacuum with brush attachment.
Remove loose particles and dust from the burner areas, controls, piezo covers and grate. Don’t remove ceramic media from inside burner box.
Inspect and clean burner air intake hole. Remove lint or particles with brush. Failure to keep air intake hole clean will result in sooting and poor combustion.
ANNUAL CLEANING/INSPECTION – Refer to parts diagram for location of items discussed below.
Inspect and clean burner air intake hole. Remove lint or particles with vacuum or brush. Failure to keep air intake hole clean will result in sooting and poor combustion.
Inspect and clean all burner ports.
Inspect ODS pilot for operation and accumulation of lint at air intake holes.
Verify ame pattern and log placement for proper operation.
Verify smooth and responsive ignition of main burner.
Check level of ceramic media in burner. Burner should be full, up to the level of openings in burner top.
30411-9-0714Page 12
GAS CONTROL KNOB
REMOTE OFF ON
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE (NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE OFF ON
THERMOCOUPLE (LPG)
MILLIVOLT CONTROL LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information label.
2. Open bottom louver assembly.
3. Set REMOTE/OFF/ON switch to "OFF."
4. Turn off all electric power to the appliance (if applicable).
5. Push in gas control knob slightly and turn clockwise to "OFF." NOTE: Knob cannot be turned from "PILOT" to "OFF" un­less knob is pushed in slightly. Do not force.
6. Wait ten minutes to clear out any gas. Then
smell for gas, including near the oor. If you
smell gas, STOP! Follow "B" in the safety information above. If you do not smell gas, go to the next step.
7. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turn by hand, don't try to repair it; call a qualied service
technician. Force or attempted repair may result in a
re or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
8. Turn gas control knob counterclockwise to "PILOT."
9. Push in control knob all the way and hold in. Repeatedly push the Piezo Ignitor Button until the pilot is lit. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob, and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.
If knob does not pop up when released, STOP and IM-
MEDIATELY call a qualied service technician or gas
supplier.
If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician or gas supplier.
10. Turn gas control knob counterclockwise to "ON."
11. Set REMOTE/OFF/ON switch to desired setting.
12. Turn on all electric power to the appliance (if applicable).
13. Close bottom louver assembly.
1. Open bottom louver assembly (if applicable).
2. Set REMOTE/OFF/ON switch to OFF.
3. Turn off all electric power to the appliance if service is to be
TO TURN OFF GAS TO APPLIANCE
performed (if applicable).
30411-9-0714 Page 13
4. Push in gas control knob slightly and turn clockwise to "OFF." Do not force.
5. Close bottom louver assembly (if applicable).
GAS CONTROL KNOB
REMOTE OFF ON
GAS CONTROL KNOB
SHOWN IN "OFF" POSITION.
THERMOCOUPLE (NATURAL)
ELECTRODE
PILOT
THERMOPILE
REMOTE OFF ON
THERMOCOUPLE (LPG)
10,000 BTU MILLIVOLT CONTROL VALVE LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Open bottom louver assembly, (if applicable).
3. Set REMOTE/OFF/ON switch to "OFF."
4. Turn off all electric power to the appliance (if applicable).
5. Push in gas control knob
GAS CONTROL KNOB
SHOWNIN "OFF" POSITION.
slightly and turn clockwise
to "OFF."
6. Wait ten minutes to clear out any gas. Then smell for gas, including near the
oor. If you smell gas, STOP!
Follow "B" in the safety infor­mation above. If you do not smell gas, go to the next step.
7. Find pilot - Follow metal tube from gas control. The pilot is located next to the burner, near the right side.
8. Turn gas control knob counter-
OFF
PILOT
ON
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turn by hand, don't try to repair it; call a qualied service technician. Force or attempted repair may result in a re
or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
clockwise to "PILOT."
9. Push in control knob all the way and hold in. Repeat­edly push the Piezo Ignitor Button until the pilot is lit. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob, and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.
If knob does not pop up when released, STOP and
IMMEDIATELY call a qualied service technician or
gas supplier.
If the pilot will not stay lit after several tries, turn
the gas control knob to "OFF" and call your service technician or gas supplier.
10. Turn gas control knob counterclockwise to "ON."
11. Set REMOTE/OFF/ON switch to desired setting.
12. Turn on all electric power to the appliance (if applicable).
13. Close bottom louver assembly (if applicable).
TO TURN OFF GAS TO APPLIANCE
1. Open bottom louver assembly (if applicable).
2. Set REMOTE/OFF/ON switch to OFF.
3. Turn off all electric power to the appliance if service is
to be performed (if applicable).
4. Push in gas control knob slightly and turn clockwise to "OFF." Do not force.
5. Close bottom louver assembly (if applicable).
30411-9-0714Page 14
HYDRAULIC THERMOSTAT MODELS LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Set thermostat (gas control knob) to lowest setting.
3. Turn off all electric power to the appliance (if applicable).
4. Push in gas control knob slightly and turn clockwise to "OFF." Do not force.
PIEZO IGNITOR
5. Wait ten minutes to clear out any gas. Then smell for gas,
including near oor. If you smell gas, STOP! Follow "B" in the
safety information on other side. If you do not smell gas, Go to the Next step.
6. Find pilot - the pilot is located in front of rear log.
7. Turn manual gas control knob counterclockwise to "PILOT."
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in
or turn by hand, don't try to repair it; call a qualied
service technician. Force or attempted repair may
result in a re or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
8. Push in manual gas control knob all the way and hold in. Re­peatedly push the piezo ignitor button until pilot is lit (or use a match to light). Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 4 through 8.
If knob does not pop up when released, stop and immedi-
ately call a qualied service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call a qualied service techni­cian or gas supplier.
9. Attention! Gas control has an INTERLOCK latching device. When the pilot is initially lit and the safety magnet is energized (pilot stays "ON") the INTERLOCK latching device becomes operative. If the gas control is turned to the "OFF" position or gas ow to the appliance is shut off, the pilot cannot be re­lighted until the safety magnet is de-energized (approximately 60 seconds). There will be an audible "click" when the safety magnet in the gas control is de-energized. Pilot can now be relighted. Repeat steps 4 through 8.
10. Turn the gas control knob counterclockwise to "HIGH (5)."
11. Turn on all electric power to the appliance (if applicable).
12. Set the thermostat (gas control knob to desired setting from "HIGH (5)" to "LOW (1)."
TO TURN OFF GAS TO APPLIANCE
1. Set thermostat (gas control knob) to lowest setting.
2. Turn off all electric power to appliance if service is to be performed (if applicable).
30411-9-0714 Page 15
3. Push in gas control knob slightly and turn clock­wise to "OFF". Do not force.
INTERMITTENT PILOT LIGHTING INSTRUCTIONS
ELECTRODE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas. Be
sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re depart­ment.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround panel assembly or bottom louver if included.
4. Turn gas cock counterclockwise to “On” position.
5. Wait ten minutes to clear out any gas. Then smell for gas,
including near the oor. If you smell gas, STOP! Follow “B” in
the safety information above on this page. If you do not smell gas, go to the next step.
6. Turn ON electric power to the appliance.
7. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.
8. Turn main ame to on. If the pilot does not light within 60
seconds, stop and go to Step 5.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don't try to repair it; call a qualied service technician. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and any gas control which has been under water.
9. Refer to remote control instructions for detailed information, control features, and operation. Note: There is a CPI/IPI switch behind the right side panel that allows for a continuous standing pilot mode or an intermittent pilot mode. See appliance manual for location of this switch. If the pilot or burner does not stay lit (in the standing pilot mode), stop and immediately call a
qualied service technician or gas supplier.
10. If the burner or pilot does not operate properly after several tries, turn the gas cock clockwise to “OFF” and call your service technician or gas supplier.
11. Replace the front surround assembly or close bottom louver assembly.
12. Operation of the gas valve is controlled by a manual on/ off switch or a hand held remote control. Refer to remote instructions for detailed operation information.
PILOT
FLAME
SENSOR
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF.
2. Turn off all electric power to the appliance if service is to be performed (if applicable).
3. Lower bottom louver assembly.
GAS COCK
OFF
4. Push in gas control knob slightly and turn clockwise to "OFF." Do not force.
5. Close bottom louver assembly.
ON
30411-9-0714Page 16
2
1
LOG PLACEMENT
Before you begin: Do not, handle these logs with your bare hands! Always wear gloves to prevent skin irritation. After handling logs, wash your hands gently with soap and water. All Logs The positioning of the logs is critical to the safe and clean operation of this heater. Sooting and other problems may result if the logs are
not properly and rmly positioned in the appliance.
WARNING: Failure to position the parts in accordance with this
diagram or failure to use only parts specically approved with
this appliance may result in property damage or personal injury.
PROPER INSTALLATION SEQUENCE:
1. Place back log (#1) between rear log support and burner pan.
2. Place left, front log (#2) onto the two left, front pins on the burner pan.
3. Place right, front log (#3) onto the two right, front pins on burner pan.
5. Apply Glowing Embers as shown in the image below. Note: Application of excess Glowing Embers may adversely affect
performance of the replace.
WARNING: All previously applied Glowing Embers must be removed prior to reapplication.
3
Log Placement
INDEX
NUMBER
1 R-7506 BACK LOG
2 R-7504 LEFT FRONT LOG
3 R-7505 RIGHT FRONT LOG
Note: Replacement Glowing Embers must be purchased from an authorized distributor.
Attention: When ordering parts, it is very important that part num­ber and description of part coincide. USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
PART
NUMBER
DESCRIPTION
The following WARNING applies when log set is installed onto an unvented gas burner assembly.
WARNING: This appliance is equipped for natural or propane gas. Field conversion is not permitted.
Glowing Ember Placement
Completed Log Assembly
30411-9-0714 Page 17
PILOT FLAME CHARACTERISTICS
(LPG)
PILOT
IGNITOR
Figures 13, 14 and 15 show a correct pilot ame pattern. The correct ame will be blue and will extend beyond the thermocouple. The ame will surround the thermocouple just below the tip. A slight yellow ame may occur where the pilot ame and main burner
Correct Pilot Flame Pattern
THERMOPILE
THERMOCOUPLE
Millivolt Pilot, Figure 13
ame meet. Figures 16, 17 and 18 show an incorrect pilot ame pattern. The incorrect pilot ame is not touching the thermocouple.
This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.
THERMOCOUPLE (NATURAL)
PILOT
THERMOCOUPLE (LPG)
THERMOCOUPLE (NATURAL)
Hydraulic Thermostat Pilot, Figure 14
SENSOR
PILOT
Intermittant Pilot, Figure 15
30411-9-0714Page 18
PILOT FLAME CHARACTERISTICS
(LPG)
PILOT
(LPG)
IGNITOR
Incorrect Pilot Flame Pattern
THERMOPILE
THERMOCOUPLE
THERMOCOUPLE (NATURAL)
Millivolt Pilot, Figure 16
PILOT
THERMOCOUPLE
THERMOCOUPLE (NATURAL)
Hydraulic Thermostat Pilot, Figure 17
SENSOR
If pilot ame pattern is incorrect as shown in Figures 16 and 17
See Troubleshooting, Page 22
If pilot ame pattern is incorrect, as shown in Figure 18.
• See Troubleshooting, pages 25 - 27.
30411-9-0714 Page 19
PILOT
Intermittant Pilot, Figure 18
PILOT FLAME CHARACTERISTICS
AB
Cleaning and Pilot Maintenance Oxygen Depletion Sensor Pilot
When the pilot has a large yellow tip ame, clean the Oxygen
Depletion Sensor as follows:
1. Clean the ODS pilot by loosening nut B from the pilot tubing. When this procedure is required, grasp nut A with an open end wrench.
2. Blow air pressure through the holes indicated by the arrows. This will blow out foreign materials such as dust, lint and spider webs. Tighten nut B also by grasping nut A.
Millivolt Pilot
Figure 19
A
B
Intermittant Pilot
Figure 21
WARNING
Never use needles, wires, or similar cylindrical objects to clean the pilot to avoid damaging the calibrated ruby that
controls the gas ow.
Hydraulic Thermostat Pilot
Figure 20
MAIN BURNER AND THERMOSTAT OPERATION
The VFP24FP2 Series gas control maximum and minimum inputs are listed below.
OFF is the OFF position.
PILOT is the PILOT position.
VFP24FP2 Series
Max. 20,000 BTU/HR Min. 10,000 BTU/HR
VFP24FP(3,7) Series Main Burner Operation
The gas control modulates from a minimum input of 14,000 BTU/ HR (LO setting) to a maximum input of 20,000 BTU/HR (HI setting).
VFP24FP3 Series (with 10,000 BTU burner)
Fixed 10,000 BTU/HR
Cleaning and Maintenance / Main Burner
WARNING
Turn off heater and let cool before cleaning.
CAUTION
You must keep control areas, burner and circulating air passageways of heater clean. Inspect these areas of heater
before each use. Have heater inspected yearly by a qualied
service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding materials, etc.
Logs
Be careful cleaning and handling logs so as not to damage them. If logs break or fall apart in handling, spray the broken pieces and
bers with water, sweep up and discard.
30411-9-0714Page 20
MILLIVOLT WIRING
REMOTE CONTROL RECEIVER/
VEILLEUSE
PILOT
THERMOCOUPLE (LPG)
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Millivolt thermopile is self powered, gas valve does not require 110 volts. Maximum length of 20 feet of 16 AWG to conductor wires is to be used with all optional switches.
Use the two leads (Red and Green) to attach optional components.
Check 750 Millivolt System Operation
Millivolt system and all individual components may be checked with a millivolt meter 0-1000 MV range.
WIRING DIAGRAM
(OPTIONAL) THERMOSTAT (FACULATIVE) THERMOSTAT
(OPTIONAL) WALL SWITCH INTERRUPTEUR MURAL (FACULTATIVE)
Remote Receiver
Use the following steps to place the remote receiver adjacent to the gas valve. Attention: The remote receiver bracket is not used in this installation.
1. The remote receiver can not be placed behind the gas valve and burner assembly.
2. When facing the appliance, the remote receiver must be placed to the right of the gas valve.
Install remote control receiver behind bottom louver.
Refer to remote control installation and operating instructions for more details on remote control.
THERMOSTAT/ CONTROLE E DISTANCE DU RECEPTEUR
H N
GAS VA LV E VALV EDE GAZ
REMOTE/OFF/ON SWITCH A DISTANCE/OUVERT/ FERME INTERRUPTEUR
THERMOPILE
THERMOCOUPLE (NATURAL)
(OPTIONAL) REMOTE CONTROL RECEIVER (FACULTATIVE) CONTROLEEDISTANCE DU RECEPTEUR
REMOTE
OFF
ON
GAS VA LV E
REMOTE/OFF/ON SWITCH A DISTANCE/FERME/OUVERT INTERRUPTEUR
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH NUMBER 18, 150°C WIRE OR ITS EQUIVALENT.
SI UN DES FILS ELECTRIQUES ORIGINAUX, VENANT DU FABRICANT AVEC CETTE UNITE, DOIT ETRE REMPLACE, VOUS DEVEZ LE REMPLACER AVEC UN FIL ELECTRIQUE DE NUMERO 18, 150 ° CDUL'EQUIVALENT.
Figure 22
30411-9-0714 Page 21
MILLIVOLT TROUBLESHOOTING
SYMPTOMS, POSSIBLE CAUSES AND CORRECTIONS
Turn appliance OFF and allow to cool before servicing. Only a qualied service person should service and repair the heater.
1. When ignitor button is pressed, there is no spark at ODS/ pilot.
a. Ignitor electrode positioned wrong - Replace pilot. b. Ignitor electrode is broken - Replace pilot. c. Ignitor electrode not connected to ignitor cable - Recon-
nect ignitor cable.
d. Ignitor cable pinched or wet. Keep ignitor cable dry - Free
ignitor cable if pinched by any metal or tubing. e. Broken ignitor cable - Replace ignitor cable. f. Bad piezo ignitor - Replace piezo ignitor.
2. Appliance produces unwanted odors.
a. Appliance burning vapors from paint, hair spray, glues,
etc. - Ventilate room. Stop using odor causing products
while heater is running. b. Gas leak - Locate and correct all leaks.
3. Appliance shuts off during use. (Pilot and main burner are off.)
a. Not enough fresh air is available for ODS/pilot to oper-
ate - Open window and/or door for ventilation. b. Low line pressure - Contact local gas company. c. ODS/pilot is partially clogged - Clean ODS/pilot. d. Defective thermocouple - Replace pilot.
4. Appliance shuts off during use. (Pilot stays on.)
a. Low line pressure - Check line pressure to the valve. b. Defective thermopile - Check pilot ame, check wire con-
nections, output should be a minimum of 325 millivolts
across. TH/TP and TP terminals with ON/OFF switch
off.
5. Gas odor even when control knob is in OFF position.
a. Gas leak - Locate and correct all leaks. b. Control valve defective - Replace control valve.
6. When ignitor button is pressed, there is spark at ODS/ pilot, but no ignition.
a. Gas supply turned off or manual shutoff valve closed -
Turn on gas supply or open manual shutoff valve.
b. Control knob not in PILOT position - Turn control knob
to PILOT position.
c. Control knob not pressed in while in PILOT position -
Press in control knob while in PILOT position.
d. Air in gas lines when installed - Continue holding down
control knob. Repeat igniting operation until air is re­moved.
e. ODS/pilot is clogged - Replace ODS/pilot assembly or
get it serviced.
f. Gas regulator setting is not correct - Replace gas regula-
tor.
7. ODS/pilot lights but ame goes out when control knob is
released.
a. Control knob not fully pressed in - Press in control knob
fully.
b. Control knob not pressed in long enough - After ODS/
8. Burner does not light after ODS/pilot is lit.
9. If burning at main burner orice occurs (a loud, roaring
10. Logs appear to smoke after initial operation.
11. Heater produces a whistling noise when main burner is
12. No gas to pilot.
pilot lights, keep control knob pressed in 30 seconds.
c. Manual Shutoff valve not fully open - Fully open manual
shutoff valve.
d. Thermocouple connection loose at control valve - Hand
tighten until snug, then tighten 1/4 turn more.
e. Pilot ame not touching thermocouple, which allows
thermocouple to cool, causing pilot ame to go out. This
problem could be caused by either low gas pressure or dirty or partially clogged ODS/pilot - Contact local gas
company. f. Thermocouple damaged - Replace thermocouple. g. Control valve damaged - Replace control valve.
a. Burner orice clogged - Clean burner or replace main
burner orice. b. Burner orice diameter is too small - Replace burner
orice. c. Inlet gas pressure is too low - Contact qualied service
person.
blow torch noise).
a. You must turn off burner assembly and contact a qualied
service person. b. Manifold pressure is too low - Contact local gas company.
c. Burner orice clogged - Clean burner or replace burner
orice.
a. Vapors from paint or curing process of logs - Problem
will stop after a few hours of operation. Run the heater
with the damper open if you have one, or open a window
for the rst few hours.
Log heater is intended to be smokeless. Turn OFF heater
and call qualied service person.
lit.
a. Turning control knob to HIGH position when main burner
is cold - Turn control knob to LOW position and let warm
up for a minute. b. Air in gas line - Operate burner until air is removed from
line. Have gas line checked by local gas company.
c. Dirty or partially clogged burner orice - Clean burner
or replace burner orice.
a. LP-regulator shut down due to inlet pressure too high -
Verify LP tank regulator is installed and set at 11" to 13"
w.c. Replace regulator on heater.
If the gas quality is bad, your pilot may not stay lit, the burners may produce soot and the heater may backre when lit. If the
gas quality or pressure is low, contact your local gas supplier immediately.
30411-9-0714Page 22
INTERMITTANT CONTROL SYSTEM OPERATING INSTRUCTIONS
9 PIN CONNECTOR
TAP
TAP
5.25 VDC ELECTRONIC CONTROL VALVE
The electronic control valve system includes the ability to switch the pilot from a standing pilot mode to an intermittent pilot mode.
IPI Mode - In the Intermittent Pilot mode, when the unit is turned ON, it will cause spark to the pilot, light the pilot, then allow the burner to light. When the unit is turned to OFF, both the burner and pilot will be OFF.
CPI Mode - In the Continuous Pilot mode, the pilot re­mains ON continuously even when the burner is turned OFF.
Note: A small toggle switch is located on a bracket that is used to switch from IPI (upward position) to the CPI (downward position). See Figure 38.
When the unit is turned to ON, the electrical current will energize a spark to the pilot igniter. Once the pilot sensor heats up (after a
few seconds), the valve will be energized, allowing gas to ow to
the burner.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for In­termittent Pilot controls found in this manual, and on labels found in the control compartment located in the lower cavity of the appliance.
2. During the operating season (or in power outage periods), it is recommended that the pilot remain in the CPI (standing pilot mode) to reduce cold start issues, and/or conserve battery backup power during a power outage.
3. The gas valve has inlet and outlet pressure taps as shown in Figure 23. Refer to page 8 for gas pressure requirements.
Note: The gas control has a manual HI/LO ame adjustment
knob (regulator) that allows you to increase or decrease
the height of the burner ame. See Figure 23. Rotate
the HI/LO knob counterclockwise to “HI” to increase the
ame height, and clockwise to “LO” to decrease the ame
height.
OPTIONAL REMOTE CONTROLS
Optional remote controls are available for use with this appliance.
To connect the remote receiver to the appliance, rst disconnect
the ON/OFF switch wires from the white and green wire connec­tors and connect the wires from the remote receiver to the green and white wire connectors. See Figure 23. Follow the instructions included with the remote control for pro­gramming and other operational information.
DFC ELECTRONIC CONTROL MODULE
PILOT SENSOR
REMOTE CONTROL RECEIVER
AA (4) BATTERY BACKUP
IPI
CPI
GROUND
SPARK ROD
PILOT SELECTOR SWITCH
IPI - INTERMITANT PILOT (UP)
CPI - CONTINUOUS PILOT (DOWN)
OUTLET PRESSURE
IGNITOR
SENSOR
PILOT ASSEMBLY
GAS VALVE
INLET PRESSURE
30411-9-0714 Page 23
Figure 23
INTERMITTANT CONTROL SYSTEM WIRING DIAGRAM
If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and tem­perature rated wire.
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for use with other gases.
CAUTION
Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a
licensed or qualied service person.
WARNING
Improper installation, adjustment, alteration, service or mainte­nance can cause property damage, personal injury or loss of
life. Installation and service must be performed by a qualied
installer, service agency or the gas supplier.
30411-9-0714Page 24
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING
Brief Description of the Components
The gas valve is tted with a manual HI/LO knob to allow for man­ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either LPG or Natural Gas and can be converted by use of an OEM supplied conversion kit. The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single microcontroller core. This control man­ages all functions related to ignition, ame sensing and supervi­sion for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition
control sequences and ame monitoring with safety shutdown in
case of failure. The DFC is set up as a stand alone (AC powered system with battery back up. See Lighting Instructions on page 16 and Wiring Diagram on page 24.
Troubleshooting Before proceeding with the procedures in the following trouble­shooting table, verify that the power supply (AC/DC adapter) is present and that the batteries inside the receiver and/or optional battery pack are fresh and installed with correct polarity. Make sure all the connections between the wire harnesses and system components are proper and positive. Verify that the static inlet pressure meets the manufacturer’s rec­ommended inlet pressure. If necessary adjust the line pressure regulator. If the recommended actions for the following troubleshooting chart do not help to address the problem consider replacing wiring har­nesses.
WARNING
Any actions performed on the gas valve must be performed in accordance with this instruction manual. Likewise, any actions performed on the DFC or other system components must be done in accordance with the individual component instructions. Replacement of components must be performed in accor­dance with this instructions manual.
30411-9-0714 Page 25
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING
1
If the DFC giving signal lock out:
The board should be unlocked to reinitiate a pilot flame ignition (for the correct unlock sequence refer
to the DFC Use and Installation
Instructions).
YES
NO NO
Is the DFC board in
lock out?
YES
Was observed spark
at the Pilot Hood
before the DFC
board locked out?
YES
NO
1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness.
2. Replace the DFC board.
1. Check the spark electrode positioning - adjust as necessary.
2. Replace the pilot assembly.
3. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness.
4. Replace the DFC board.
1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness.
2. If pilot flow adjuster screw is not sealed: Check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions. If necessary correct it.
Spark continues
while the pilot is ON.
NO
2
YES
3. Replace pilot tube or complete pilot assembly.
4. Replace the pilot orifice with a new orifice of correct size, and type, or replace the pilot assembly. Under all circumstances follow the appliance manufacturer’s service instructions.
5. Remove the provided wiring harnesses from Ev1 of gas valve (red base), and verify voltage at ignition between the Ev1 terminal and the ground connection on teh valve body. If the voltage is greater than 0 then Replace Valve. Otherwise Replace DFC.
1. Replace the pilot assembly.
2. Replace the DFC board.
30411-9-0714Page 26
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING
2
Main burner lights
when the pilot only
should light.
NO
Pilot holds the flame?.
YES
Main burner ignites?
YES
NO
NO
1. Replace DFC board.
2. Replace the gas valve.
1. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly.
2. Replace the pilot assembly.
3. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
4. Replace the sense cable, or the cable-sense electrode assembly, or the pilot assembly.
5. Verify the pilot is properly grounded.
6. Replace the pilot orifice with a new orifice of correct size, and type, or replace the pilot assembly.
7. If pilot flow adjuster screw is not sealed, correct it.
1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness.
2. Check if the optional remote transmitter is in “thermostat”or “on”mode and verifyt there is a call for heat (f using a thermostat remote). Adjust the setting for heat.
3. Verify that the pilot hood is properly fitted and a pilot flame is directed to properly ignite the main appliance burner.
4. Replace the main burner orifice with a new orifice of correct size and type, or replace the pilot assembly. Under all circumstances follow the service instructions.
YES
Main burner remains
ON
Main burner
modulates
properly?
NO
5. Remove the provided wiring harnesses from EV2 of gas valve (red base), and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body.
5.1 If the voltage is greater than 0 then Replace Valve.
5.2 Or Replace DFC.
6. Check the pressure at the outlet pressure test point out according to the manufacturer’s instruction. If not in accordance, replace the gas valve.
1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness.
2. Check the pressure at the outlet pressure test point out according the manufacturer’s instruction. If not in accordance replace the gas valve.
3. With the system in the OFF position, connect the voltmeter between the EV2 terminal (green base) on the valve, and the ground on the valve body. Turn the system ON, let pilot light, and observe the following voltage sequence: once the pilot flame is proved, the voltage on EV2 should spike to approx. 5 VdC for approx. 2 sec and then drop to approx. 0.6 VdC continuously.
3.1 If the sequence is respected, replace the gas valve.
3.2 If the sequence is not respected, replace the DFC board.
1. Replace the main burner orifice with a new orifice of correct size (partial blockage possible). Verify that the main burner flame modulates. If it does not modulate replace the gas valve.
2. Verify that the gas valve outlet pressure limits are in accordance with the manufacturer specifications. If not replace the gas valve.
FOR MANUAL HI/LO VERSION
3. Verify the flame changes while rotating the HI/LO knob on the front of the gas valve. If there is no change replace the gas valve.
30411-9-0714 Page 27
PARTS LIST
ATTENTION: When ordering parts, it is very important that part number and description of part coincide.
INDEX
NO.
1 25897 TRIM - TOP
2 25895 TRIM - LEFT
3 25896 TRIM - RIGHT
4 10554 NAILING FLANGE (2 REQUIRED)
5 21642
6 R6498 BRICK PANEL - REAR*
7 R6497 BRICK PANEL SIDE - LEFT*
8 R6499 BRICK PANEL SIDE - RIGHT*
9 19401
10 25774 LOUVER ASSEMBLY - UPPER
11 25777
12 25779
13 R10364 SCREEN, CURTAIN
14 25775 LOUVER ASSEMBLY - LOWER
15 25781 REAR LOG SUPPORT
16 12348 BURNER ASSEMBLY - LPG
16 12347 BURNER ASSEMBLY - NAT
17 11833 PILOT SHIELD - NAT ONLY
19 R5675 AIR SHUTTER - LPG
19 R5676 AIR SHUTTER - NAT
20 P-182 ORIFICE - LPG (20,000 BTU)
21 P-253 ORIFICE FITTING - ANGLED
22 25785 VALVE / REGULATOR BRACKET
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
* Brick Panels are an optional accessory and not required for use
with replace.
PART
NO.
R5668 IGNITOR WIRE
12389 CERAMIC MEDIA (REPAIR)
15998 ROCK WOOL
P-251 COUPLING (NAT ONLY)
R11128 POWER ADAPTER
DESCRIPTION
COMMON
BRICK LINER BRACKET - UPPER (2 REQUIRED)*
BRICK LINER BRACKET -LOWER (2 REQUIRED)*
SCREEN ASSEMBLY (INCLUDES 12 & 13)
BRACKET, SCREEN RETAINER (2 REQUIRED)
INDEX
NO.
18 R3623 PILOT ASSEMBLY - LPG
18 R3624 PILOT ASSEMBLY - NAT
20 P-214 ORIFICE - NAT (10,000 BTU)
20 P-181 ORIFICE - NAT (20,000 BTU)
20 P-193 ORIFICE - LPG (10,000 BTU)
23 R3626 VALVE - NAT (20,000 BTU)
23 R3625 VALVE - LPG (20,000 BTU)
23 R9368 VALVE - NAT (10,000 BTU)
23 R9369 VALVE - LPG (10,000 BTU)
24 R2423 MALE ADAPTOR
25 25787 TUBING (VALVE TO BURNER)
26 25805 TUBING (VALVE TO PILOT) - LPG
26 25788
27 R7063 PILOT REGULATOR - NAT ONLY
28 25789
29 P-263 NIPPLE 8"
32 25786 VALVE COVER PLATE
33 R2708 PIEZO IGNITOR
34 R3436 REMOTE/OFF/ON SWITCH
NOT
SHOWN
18 R5170 PILOT ASSEMBLY - LPG
18 R5171 PILOT ASSEMBLY - NAT
20 P-265 ORIFICE - NAT (20,000 BTU)
23 26012 VALVE - NAT
23 24157 VALVE - LPG
25 24156 TUBING (VALVE TO BURNER)
26 24153 TUBING (VALVE TO PILOT, NAT)
26 24154 TUBING (VALVE TO PILOT, LPG)
29 P-264 NIPPLE 5"
30 R2480 INLET REGULATOR - LPG
30 R2479 INLET REGULATOR - NAT
31 24155 TUBING (REGULATOR TO VALVE)
32 25806 VALVE COVER PLATE
33 R2708 PIEZO IGNITOR
NOT
SHOWN
NOT
SHOWN
PART
NO.
VFP24FP30L and VFP24FP30L10
R10947 SWITCH WIRE HARNESS
R1720 PLASTIC CLIP
R11128 POWER ADAPTOR
DESCRIPTION
TUBING (VALVE TO PILOT REGULA­TOR) - NAT ONLY
TUBING (PILOT REGULATOR TO PILOT) - NAT ONLY
VFP24FP20L
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30411-9-0714Page 28
PARTS LIST
ATTENTION: When ordering parts, it is very important that part number and description of part coincide.
INDEX
NO.
18 R11328 PILOT ASSEMBLY, NAT
18 R11327 PILOT ASSEMBLY, LP
19 R5676 AIR SHUTTER - NAT
19 R5675 AIR SHUTTER - LP
20 P181 ORIFICE #43 - VFP24FP70LN
20 P182 ORIFICE #55 - VFP24FP70LP
21 P253 FITTING, ORIFICE ANGLED
22 29878 VALVE BRACKET
23 R11125 VALVE, NAT
23 R11126 VALVE, LPG
24 R6207 ELBOW, 5/16 X 3/8 90 DEGREE
25 29821 TUBING ASSEMBLY, INLET
26 31364 TUBING ASSEMBLY, PILOT - LP
26 29823 TUBING ASSEMBLY, PILOT - NAT
27 R7063 REGULATOR - NAT ONLY
28 31363 TUBING ASSEMBLY, PILOT
34 R2522 SWITCH, ON/OFF
35 29699 BRACKET, ON/OFF SWITCH
36 R11127 CONTROL BOARD
PART
NO.
DESCRIPTION
VFP24FP70L
INDEX
NO.
18 R11328 PILOT ASSEMBLY, NAT
18 R11327 PILOT ASSEMBLY, LP
19 R5676 AIR SHUTTER - NAT
19 R5675 AIR SHUTTER - LP
20 P214 ORIFICE #53 - VFP24FP70L10N
20 P193 ORIFICE #64 - VFP24FP70L10P
21 P253 FITTING, ORIFICE ANGLED
22 29878 VALVE BRACKET
23 R11210 VALVE, NAT
23 R11211 VALVE, LPG
24 R6207 ELBOW, 5/16 X 3/8 90 DEGREE
25 29821 TUBING ASSEMBLY, INLET
26 33796 TUBING ASSEMBLY - LP
26 29823 TUBING ASSEMBLY, PILOT - NAT
27 R7063 REGULATOR - NAT ONLY
28 33795 TUBING ASSEMBLY, - NAT
34 R2522 SWITCH, ON/OFF
35 29699 BRACKET, ON/OFF SWITCH
36 R11127 CONTROL BOARD
PART
NO.
DESCRIPTION
VFP24FP70L10
30411-9-0714 Page 29
PARTS VIEW
1
3
2
4
4
21
VFP24FP7 Series
18
20
19
17
5
5
6
7
9
9
15
16
18
22
35
8
11
12
12
17
10
13
25
28
27
23
24
26
26
36
25
26
21
34
20
19
16
22
VFP24FP2 Series VFP24FP3 Series
28
26
23
23
32
31
30
33
29
27
25
24
32
34
14
29
33
30411-9-0714Page 30
OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS
4
INSTALLING OPTIONAL VPP1A-22 BRICK LINER
1. Remove screen assembly from replace.
2. Remove logs from burner assembly.
3. Insert rear brick liner and two side brick liners onto bottom of the inner casing. Align grout lines on rear brick liner with grout lines on side brick liners. You must insert rear brick liner before inserting the two side brick liners.
4. Install one "Z" shaped brick liner bracket
5. Install one "L" shaped brick liner bracket at the bottom of each side brick liner as illustrated. NOTE: Discard the long brick liner mounting brackets not used.
6. Replace logs into burner assembly. Refer to appropriate Installation Instructions and Owner's Manual.
7. Attach screen assembly to replace.
8. Installation of optional brick liner is completed.
Figure 24
1
1
2
Index
Number
1 21642
2 R6498 BRICK PANEL - REAR*
3 R6497 BRICK PANEL SIDE - LEFT*
4 R6499 BRICK PANEL SIDE - RIGHT*
5 19401
Part
Number
Description
BRICK LINER BRACKET - UPPER (2 REQUIRED)*
BRICK LINER BRACKET -LOWER (2 REQUIRED)*
5
3
5
30411-9-0714 Page 31
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS
FBB6 Blower
INSTALLING OPTIONAL BLOWER
1. Remove bottom louver.
2. Remove upper louver.
3. Remove screen front by lifting upward on screen front.
4. Remove rear log support from inner casing (three 10 x 1/2" screws). See Figure 25.
Figure 25
5. Remove burner assembly (four 10 x 1/2" screws). See Figure
26.
7. Insert blower assembly in left side of outer casing. Motor with wiring will be to the inside of the outer casing, blower chute will be facing upward. See Figure 28.
Figure 28
8. Push blower assembly against the left wall of the outer casing. The magnets installed on the bottom of the bracket will hold it in place.
9. Replace the two 10 x 1/2" screws on the left side of the rebox
bottom.
10. Attach two ag terminals on wire harness to fan control bracket.
11. Attach fan control bracket to top of inner casing with 10 x 1/2" screw. Refer to Figure 29 for correct position of fan control bracket for 10,000 BTU/hr input or 20,000 BTU/hr input.
Figure 26
6. Remove two 10 x 1/2" screws on the left side of the rebox
bottom. See Figure 27.
Figure 27
Figure 29
30411-9-0714Page 32
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS
12. Route wires from fan control behind inner casing to bottom of outer casing.
13. Snap Heyco bushing into blower shield side.
14. Place blower shield side adjacent to motor. Route blower motor wires through Heyco bushing on blower shield side. See Figure
30.
Figure 30
15. Attach black wire from wire harness to OFF terminal on AUTO/ OFF/ON switch.
16. Attach white wire from wire harness to ON terminal on AUTO/OFF/ON switch.
17. Attach black/red wire from wire harness to AUTO terminal on AUTO/OFF/ON switch.
18. Route two ag terminals on wire harness through Heyco bushing
on blower side shield.
19. Route cord set wires through access hole on right side of outer casing.
20. Insert strain relief in access hole on right side of outer casing.
21. Attach one pin terminal from black (neutral) wire, ribbed insulation on cord set to one socket terminal from black wire on motor.
22. Attach one pin terminal from black (hot) wire, smooth insulation on cord set to one socket terminal from black wire on AUOT/ OFF/ON.
23. Attach one pin terminal from white wire on AUTO/OFF/ON to switch one socket terminal from white wire on motor.
24. Attach green ground wires from wiring harness and cord set to interior back of outer casing with one 8 x 1/2" Phillips screw. See Figure 31.
26. Replace burner assembly.
27. Attach burner assembly to blower shield with one 10 x 1/2" screw. See Figure 32.
Figure 32
28. Replace burner assembly (four 10 x 1/2" screws).
29. Remove 10 x 1/2" screw (if present) located on left, front of valve cover on burner assembly. Insert blower shield front adjacent to blower motor and blower shield side. Align clearance hole on blower shield front with left, front screw hole on valve cover. Attach blower shield front to valve cover with two 10 x 1/2 " screw. See Figure 33.
Figure 33
30. Attach rear log support to inner casing with three three 10 x 1/2" screws from step 4.
31. Place and align blower diverter on top of inner casing. Attach
deector to top of inner casing with two 10 x 1/2" screws. See
Figure 34.
Figure 31
25. Position blower shield beneath left ange on burner assembly. Align clearance hole on left ange of burner assembly with
screw hole on blower side shield.
30411-9-0714 Page 33
Figure 34
32. Replace bottom louver.
33. Replace upper louver.
34. Replace screen front by lifting upward on screen front.
35. Attach wiring diagram label to inside of heater base.
OPTIONAL BLOWER INSTALLATION INSTRUCTIONS (cont.)
Wiring
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA No. 70, if an external electrical source is utilized. This appliance is equipped with a
three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. For an ungrounded receptacle, an adapter,
which has two prongs and a wire for grounding, can be purchased, plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screw. With this wire completing the ground, the appliance cord plug can be plugged into the adapter and be electrically grounded.
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Oiling Blower Motor
The blower motor does not have oiling holes. Do not attempt to oil the blower motor.
WARNING
Unplugging of blower accessory will not stop the heater from cycling. To turn off gas to the unvented heater: Push in gas control knob slightly and turn clockwise to “OFF.” Do not force.
Figure 35
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OPTIONAL BLOWER INSTALLATION INSTRUCTIONS (cont.)
1
2
3
4
5
6
8
7
9
10
11
FBB6 PARTS LIST
Index
No.
1 11508 FAN CONTROL BRACKET
2 R2503 FAN CONTROL
3 11301 BLOWER DIVERTER
4 R2099 CORD SET
5 R1410 STRAIN RELIEF BUSHING
6 25794 BLOWER BASE ASSEMBLY
7 R2804A BLOWER ASSEMBLY
8 R5804 WIRE HARNESS
9 R1404 SNAP BUSHING
10 11507 BLOWER SHIELD - SIDE
11 25795 BLOWER SIDE -FRONT
12 R2805 AUTO/OFF/ON SWITCH
Part
Number
Description
12
30411-9-0714 Page 35
PARTS LIST AND PARTS VIEW FOR OPTIONAL TRIM KITS
Attention: When ordering parts, it is very important that the part number and description coincide.
Index Number Part Number Description
VFF24BR Brass Trim Kit
1 25974 Trim Top
2 25972 Trim Left
3 25973 Trim Right
VFF24SS Stainless Steel Trim Kit
1 25982 Trim Top
2 25980 Trim Left
3 25981 Trim Right
VFF24HP Hammered Pewter Trim Kit
1 25978 Trim Top
2 25976 Trim Left
3 25977 Trim Right
1
2
3
30411-9-0714Page 36
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Dey Distributing
1401 Willow Lake Boulevard Vadnais Heights, MN 55101
Phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36 West Long Branch, NJ 07764
Phone: 732-870-8809 Toll Free: 800-755-8809 Fax: 732-870-8811 Website: www.eastcoastenergy.com Parts: Heater, Hearth and Grills
Victor Division of F. W. Webb Company
200 Locust Street Hartford, CT 06114
Phone: 860-722-2433 Toll Free: 800-243-9360 Fax: 860-293-0479 Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com Parts: Heater, Hearth and Grills
Able Distributors
2501 North Central Avenue Chicago, IL 60639
Phone: 773-889-5555 Toll Free: 800-880-2253 Fax: 773-466-1118 Website: www. abledistributors.com Parts: Heater
HOW TO ORDER REPAIR PARTS
Parts Not Under Warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distribu­tors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number and Serial Number from the
name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the fol­lowing illustration and part list. Be sure to give all this information . . .
Appliance Model Number Part Description
Appliance Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, res and all causes beyond our control.
30411-9-0714 Page 37
APPLIANCE SERVICE HISTORY
Date Dealer Name Service Technician Name Service Performed/Notes
30411-9-0714Page 38
APPLIANCE SERVICE HISTORY
Date Dealer Name Service Technician Name Service Performed/Notes
30411-9-0714 Page 39
WARRANTY
Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods speci-
ed below. Hearth products must be installed by a qualied technician and must be maintained and operated safely, in accordance with
the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs
must be accomplished by a qualied gas appliance technician.
Limited Lifetime Parts Warranty with a Five-Year Limited Labor Warranty – Combustion Chamber and Heat Exchanger
If the combustion chamber or heat exchanger (see parts list) fails because of defective workmanship or material, Empire will repair or replace at Empire’s option.
Within ve years from the date of purchase, Empire will pay reasonable labor to have the defective part repaired or replaced at
Empire’s option.
Limited Five-Year Parts & Labor Warranty – All Other Components
(Except Remote Controls, Thermostats, Accessories and Replacement Parts)
Should any part fail because of defective workmanship or material within ve years from the date of purchase, Empire will
repair or replace at Empire’s option.
Within ve years from the date of purchase, Empire will pay reasonable labor to have that defect repaired at Empire’s option.
Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts
Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option.
Duties Of The Owner
The appliance must be installed by a qualied installer and operated in accordance with the instructions furnished with the ap­pliance. A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period. Ready access to the appliance for service.
What Is Not Covered
Damages that might result from the use, misuse, or improper installation of this appliance. Travel, diagnostic costs and freight charges on warranted parts to and from the factory. Claims that do not involve defective workmanship or materials. Unauthorized service or parts replacements. Removal and reinstallation cost. Inoperable due to improper or lack of maintenance.
How To Get Service
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the dealer
with the model number, serial number, type of gas, and purchase verication. The installing dealer is responsible for providing service and
will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory. Shipping expenses are not covered. If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department, Empire Comfort Systems Inc., PO Box 529, Belleville, Illinois 62222, or send an e-mail to info@empirecomfort.com with “Consumer Rela­tions” in the subject line.
Your Rights Under State Law
This warranty gives your specic legal rights, and you may also have other rights, which vary from state to state.
Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220
If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.
www.empirecomfort.com
30411-9-0714Page 40
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