White Mountain DVP36FP3(0,1,2,3)-3 NAT, DVP36FP7(0,1,2,3)-3 NAT, DVP36FP3(0,1,2,3)-3 LP, DVP36FP7(0,1,2,3)-3 LP, DVP36FP9(1,3)-3 NAT User Manual
...
INSTALLATION INSTRUCTIONS
GAS-FIRED
AND
OWNER’S MANUAL
The Tahoe Direct Vent Zero Clearance Gas
Fireplace Heater
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may result causing property damage, personal injury or
loss of life.
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
MILLIVOLT STANDING PILOT
DVP36FP3(0,1,2,3)-3 NAT
DVP36FP3(0,1,2,3)-3 LP
INTERMITTENT PILOT
DVP36FP7(0,1,2,3)-3 NAT
DVP36FP7(0,1,2,3)-3 LP
REMOTE RF MODELS
DVP36FP9(1,3)-3 NAT
DVP36FP9(1,3)-3 LP
UL FILE NO. MH30033
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel or
from fuel combustion which can cause death or seri
ous illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
-
convertible for use with other gases, unless a certified
kit is used.
Page 1
TABLE OF CONTENTS
Section Page
Important Safety Information .........................................................................................................................................3
Safety Information for Users of LP Gas .........................................................................................................................
Requirements for Massachusetts .....................................................................................................................................5
Introduction ..................................................................................................................................................................... 6
Specifications ..................................................................................................................................................................
Fireplace Dimensions ......................................................................................................................................................7
Clearances .......................................................................................................................................................................8
Locating Fireplace ..........................................................................................................................................................8
Gas Supply ......................................................................................................................................................................9
Rear Vent Conversion ...................................................................................................................................................
Special Vent Systems ....................................................................................................................................................
Installation ................................................................................................................................................................11-14
Venting Fireplace - Top (LP and Nat models) ........................................................................................................
DVVK-4FV Direct Vent Termination Kit ...............................................................................................................
Examples - Top Vent Run .............................................................................................................................................
Venting Fireplace - Rear (Nat models only) .................................................................................................................
Examples - Rear Vent Run ............................................................................................................................................
Termination Clearances ................................................................................................................................................
Vent Clearances .............................................................................................................................................................
Vent System Identification ............................................................................................................................................
Framing and Finishing ............................................................................................................................................ 31-32
Horizontal Termination .................................................................................................................................................
DVVK-4RE Vent Kit Installation Instructions .......................................................................................................
DVVK-4F Flex Vent Instructions .................................................................................................................................
Vertical Termination ................................................................................................................................................
Log Placement - 4 Log Set ............................................................................................................................................40
Operating Instructions ............................................................................................................................................. 41-42
Standing Pilot Wiring Diagram .....................................................................................................................................
Standing Pilot Lighting Instructions ............................................................................................................................. 44
Standing Pilot Troubleshooting ....................................................................................................................................
Intermittent Pilot Operating Instructions ......................................................................................................................46
Intermittent Pilot Wiring Diagram ................................................................................................................................
Intermittent Pilot Lighting Instructions ........................................................................................................................47
Intermittent Pilot Troubleshooting ..........................................................................................................................
RF Standing Pilot Operating Instructions .....................................................................................................................53
RF Transmitter Functions .............................................................................................................................................
RF Wiring Diagram .......................................................................................................................................................
RF Standing Pilot Lighting Instructions .......................................................................................................................56
Maintenance and Service .............................................................................................................................................. 57
Parts View .....................................................................................................................................................................
Parts List ................................................................................................................................................................. 59-60
FBB4 Optional Variable Speed Blower Installation ...............................................................................................
Junction Box Wiring Installation Instructions ..............................................................................................................
Optional Brick Liner Installation Instructions .............................................................................................................. 63
Accessories ...................................................................................................................................................................64
How to Order Repair Parts ............................................................................................................................................65
Service Notes .......................................................................................................................................................... 65-67
4
7
10
10
15-17
18-24
25
26
27
28
29
30
33
34-36
37
38-39
43
45
46
48-52
54
55
58
61-62
63
23340-4-0608Page 2
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• If this appliance is installed directly on carpeting,
tile or other combustible material other than wood
flooring the appliance shall be installed on a metal
or wood panel extending the full width and depth of
the appliance.
The base referred to above does not mean the fireproof
base as used on wood stoves. The protection is for rugs
that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Clothing or other flammable material should not be
• Due to high temperatures the appliance should be
located out of traffic and away from furniture and
draperies.
• The glass front or any part removed for servicing
the appliance must be replaced prior to operating
the appliance. Work should be done by a qualified
service person.
• Keep burner and control compartment clean.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
placed on or near the appliance.
• Adequate accessibility clearances for servicing and
proper operation.
• This appliance must not share or be connected to a flue
serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of
combustible materials, gasoline and other flammable
vapor and liquids.
• Under no circumstances should any solid fuels (wood,
coal, paper or cardboard etc.) be used in this appli
ance.
• The flow of combustion and ventilation air must not
be obstructed in any way.
• DO keep the appliance area clear and free from
combustible material, gasoline and other flammable
vapors and liquids.
• DO examine venting system periodically and replace
damaged parts.
• DO make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: The glass used in your fireplace is
tempered glass. If the glass is cracked or damaged in
any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list on
Pages 59 and 60 for ordering.
• DO NOT use this fireplace if any part has been under
water. Immediately call a qualified service technician
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
-
• DO NOT put anything around the fireplace that will
obstruct the flow of ventilation air.
• Clearance in accordance with local installation codes
and the requirements of the gas supplier.
23340-4-0608 Page 3
• Any safety screen or guard removed for servicing an
appliance must be replaced prior to operating the
appliance.
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a flammable gas which can cause fires
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precau
tions which can protect both you and your family from an
accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone.
Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as
basements. When you have reason to suspect a gas leak, keep
out of basements and other low areas. Stay out until firefighters
declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must find out if you
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors
in the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
movement of the gas through soil can filter the odorant. Odorants
by point with the members of your household. Someday
when there may not be a minute to lose, everyone’s safety
will depend on knowing exactly what to do. If, after read
ing the following information, you feel you still need more
information, please contact your gas supplier.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the fire department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and firefighters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls,
masonry and other materials and fabrics in a room. That will take
some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
-
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
find out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualified, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualified, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service
or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell
that can cover up the LP-Gas odor. Do not try to light pilot
lights, perform service, or make adjustments in an area where
the conditions are such that you may not detect the odor if
there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are filled and allowed to set too
long before refilling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist, a
periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your
periodic sniff test of the LP-Gas is a good safety measure
under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
through openings such as pilot light orifices. If this occurs,
some new internal rusting could occur. If the valve is left
open, then treat the container as a new tank. Always be sure
your container is under vapor pressure by turning it off at the
container before it goes completely empty or having it refilled
before it is completely empty.
LP-Gas dealer. A
23340-4-0608Page 4
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part
for residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than seven (7) feet above finished grade in the area of
the venting, including but not limited to decks and porches, the
following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where
the gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualified licensed professionals for
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
floor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that
during said thirty (30) day period, a battery operated
carbon monoxide detector with an alarm shall be
installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/
UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented gas
fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size,
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector
observes carbon monoxide detectors and signage installed in
accordance with the provisions of 248 CMR 5.08(2)(a) 1
through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the flue gases, but identifies
“special venting systems”, the following requirements
shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the
completion of the installation.
“GAS
23340-4-0608 Page 5
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner fill out and mail warranty card supplied
with the fireplace.
3. Installer should show owner how to start and operate the
fireplace.
This direct vent gas fireplace heater is designed to operate with all
combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certification
This fireplace is design certified in accordance with American
National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
The fireplace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualified agency. The term “qualified agency”
means any individual, firm, corporation or company which either in
person or through a representative is engaged in and is responsible
for (a) the installation or replacement of gas piping or (b) the
connection, installation, repair or servicing of equipment, who is
experienced in such work, familiar with all precautions required
and has complied with all the requirements of the authority having
jurisdiction.
State of Massachusetts: The installation must be made by
a licensed plumber or gas fitter in the Commonwealth of
Massachusetts.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1
in Canada. *Available from the American National Standards Institute, Inc. 11
West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the fireplace can cause
serious injury or death from fire, burns, explosions, or
carbon monoxide poisoning.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not shown on
the rating plate is the responsibility of the person and company
making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for
proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the
proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe
when installed in accordance with this Installation Manual. Report
to your dealer any parts damaged in shipment, specifically check
glass condition. Do not install unit with damaged, incomplete, or
substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benefit and safety. Failure to follow them will void your
warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative
rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
23340-4-0608Page 6
RIGHT SIDE VIEW
J
H
K
SPECIFICATIONS
DVP36 Nat Models
Input Btu/hr Maximum 25,000
Btu/hr Minimum (millivolt only) 18,000
KWH (Maximum) 7.3
(Minimum) 5.2
Orifice
#41
Air Shutter Opening 1/8"
DVP36 LP Models
Input Btu/hr Maximum 27,000
Btu/hr Minimum (millivolt only) 19,000
KWH (Maximum) 7.9
(Minimum) 5.2
Orifice
1.55mm
P-258
Air Shutter Opening FULL OPEN
DVP36 Nat and LP Models
Height without standoff
Width
34 3/4"
39"
Depth 19 7/8"
Gas Inlet Shutoff Valve (pipe)
1/2" NPT
NOTE: Air shutter settings are factory minimum settings. Some
venting configurations may require minor air shutter adjustments
for optimum performance.
Remote Control
Description
Options &
Accessories
FRBC Millivolt Batt. Remote ON/OFF
FRBTC Millivolt Batt. Remote T-Stat
TMW Millivolt Wireless Wall Thermostat
TRW Millivolt Reed Switch Wall Thermostat
FWS-1 Direct Ignition/Millivolt Wall Switch
FREC Electric Remote
Venting
Description
Options
DVVK-4TSP
Top Vent Kit (Horz.) - 4½" to 6" wall thickness
(DVVK-4TS)
DVVK-4TP
Top Vent Kit (Horz.) - 8" to 12" wall thickness
(DVVK-4T)
DVVK-4RP
Rear Vent Kit (Horz.) - 5" to 7" wall thickness
(DVVK-4R)
DVVK-4VP
Vertical Vent Kit
(DVVK-4V)
DVVK-4F Horizontal Flex Vent Kit (4' Flex)
DVVK-4RE Horizontal Round Termination wall thickness
(up to 11 7/16")
DV822 Vinyl Siding Kit for DVVK-4RE
DVVK-4FV Vertical Flex Vent Kit
DVEK-10 10' Vent Extension Kit
DVEK-25 25' Vent Extension Kit
Note: Rear vent installation can only be vented on natural gas.
FIREPLACE DIMENSIONS
DVP36
Figure 1
23340-4-0608 Page 7
A 39"
99.1 cm
B 36"
91.4 cm
C 25 1/16"
63.7 cm
D 37 5/8"
96 cm
E 34 3/4"
88 cm
F 19 7/8"
50.5 cm
G 26 1/2"
66 cm
H 7 1/8"
18.1 cm
I 27"
68.6 cm
J 13 1/2"
34.6 cm
K 12 3/4"
32.4cm
15”
(381mm)
TO
P EDGE OF FIREPLACE
12” (305mm)
10” (254mm)
MANTEL
COMBUSTIBLE TRIM
AND MANTELS
ALLOWED
IN SHADED AREA
4”
5”
6”
7”
8”
9”
11”
13 3/4”
3/4”
1 ½
”
2 1
/4”
3”
3 3
/4”
4 ½”
6”
8”
3”
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
Clearance to Combustibles
SEE MANTLE CHART FOR
MAXIMUM MANTLE DEPT
H
NON-COMBUSTIBLE
FIRST 3 (SEE MAGNIFFIED
VIEW)
”
NAILIN
G
FLANGES
GLASS FRONT
TOP FRAMING
LEDGE
FINISHED WALL
(COMBUSTIBLE
)
SEE MANTLE CHART
FOR MINIMUM HEIGHT
OF MANTLE ABOVE UNI
T
2" x 4" HEADE
R
STAND
OFF
3" (76 mm) HEIGHT
ABOVE T
OP OF
FIREPLAC
E
3"
Back 0" (0 mm)
Side 0" (0 mm)
Floor 0" (0 mm)
Top Stand-off
0" (0 mm)
Top Framing Edge 3" (76 mm)
CLEARANCES
Mantel Chart (Figure 3)
Figure 3
Clearances (Figure 4)
Clearance from top of fireplace to ceiling is 36"
Clearance from side of fireplace to adjacent sidewall is 6".
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the fireplace. The flow of heat can
ignite combustibles.
Note:** Island (C) and Room
Divider (D) installation is possible
as long as the horizontal portion
of the vent system (H) does not
exceed 20 feet with a minimum
vertical run of 8 feet. See details
in Venting Section.
*When you install your Direct Vent
Fireplace in (D) Room divider or
(E) Flat on wall corner positions,
a minimum of 6 inches clearance
must be maintained from the
perpendicular wall and the front
edge of the appliance.
Figure 2
LOCATING FIREPLACE
Figure 5
Figure 4
23340-4-0608Page 8
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
101-150ft
31-46m
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
Tubing, Type L
Outside Diameter
1/2"
12.7mm
5/8"
15.9mm
3/4"
19mm
7/8"
22.2mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Note: Never use plastic pipe. Check to confirm whether your
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a flexible
appliance connector cannot exceed three feet in length.
Figure 6
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate, contact
your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liquefied petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose fittings
for pressure checks, then reinstalled before operating fireplace.
When using copper or flex connector use only approved fittings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will
result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0" *14.0"
LP (Propane)
Natural Gas 3.5"
LP (Propane)
10.8" 11.0" *14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Figure 7
10.0"
*Note: Remote "RF" Models - 10.5" w.c.
maximum
23340-4-0608 Page 9
REAR VENT CONVERSION
Note: Discard insulation
& retainer when using
vertical venting off
VERTICAL VENTING
HORIZONTAL VENTING
FLUE INSULATION
INSULATION
RETAINER
INLET VENT COLLAR
INLET VENT COLLAR
FLUE OUTLET
COLLAR
FLUE COVER PLATE
(See note above)
INLET VENT
COVER PLATE
FLUE COVER PLATE
INLET VENT
COVER PLA
TE
Note: It is recommended that the
flue cover plate tab be pulled
outward prior to removal.
This will ensure that the plate
is not accidentally dropped
inside the rear air chamber.
Note: Discard insulation
& retainer when venting off
top of fireplace.
LP and Nat models
Nat models only
Converting flue take-off to rear venting
When switching out the flue and inlet vent collars to run horizontally
off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and flue collar (4 screws)
from the top of the fireplace, and set to the side.
2. Remove the inlet cover plate and flue cover plate located on the
back of the fireplace. These will be used to close the top flue
and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
flue pipe before reinstalling the flue cover plate over the top flue
The following vent systems are acceptable for use with the DVP36 series fireplaces:
Simpson Duravent® GS 4" - 6 ⅝", refer to page 30.
American Metal Products 4" - 6 ⅝"
Selkirk Direct-Temp® 4" - 6 ⅝"
Security Secure Vent® 4" - 6 ⅝"
Empire Horizontal Round Termination Kit DVVK-4RE, refer to page 34.
Empire Flexvent Kit DVVK-4F, refer to page 37.
Empire Flexvent Kit DVVK-4FV Vertical Flex Vent Kit, refer to page 18.
SPECIAL VENT SYSTEMS
with 4 screws.
4. Reinstall the inlet cover plate over the top inlet opening with 4
screws. See illustration above..
5. Install the flue collar assembly to the rear flue with 4 screws.
6. Install the inlet vent collar to the rear of the fireplace with 8
screws.
7. This completes the conversion for a rear vent application.
Note: for top vented installations, the insulation and retainer are
to be removed from the flue pipe and discarded.
23340-4-0608Page 10
VENT PIPE
1" MINIMUM CLEARANCE AROUND VENT PIPE
Top of Vent
Combustibles
NOT
allowed in shaded
area
1"
1"
3"
(25
mm)
7” Diameter
intake vent
4” Diameter flue
(25 mm)
(76 mm)
INSTALLATION
Framing and Finishing
1. Choose unit location.
2. Frame in fireplace with a header across the top. It is important to
allow for finished face when setting the depth of the frame.
3. Attach fireplace to frame using adjustable frame. Preset depth to
suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package,
to screw through slotted holes in drywall strip and then screw
into pre-drilled holes on fireplace side. Measure from face of
fireplace to face of drywall strip to determine final depth.
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Figure 9. For horizontal vent, maintain a minimum 1"
clearance to the bottom and sides of the vent, and 3" clearance to
combustibles above the vent pipe. See Figure 10.
Figure 8
Figure 10
23340-4-0608 Page 11
Figure 9
NAIL OR OTHER SUITABLE FASTENER
INSTALLATION (continued)
Flush Mount Mantel Installation (Figure 11)
The fireplace must extend 3/4" beyond finished wall surface when
using a flush mount mantel. Refer to Figure 11 to locate nailing
flanges on fireplace sides. Mark and drill two (2) 1/8" holes into
fireplace side to mount each nailing flange. Use eight (8) 1/2" hexhead screws supplied in hardware package to attach nailing flanges
to fireplace sides.
Note: For finishing to top of fireplace, refer to Figure 12.
DVP36
"A" 37 3/4"
"B" 39 3/8"
"C" 19 7/8"
Figure 11
Attention: When fireplace is installed in optional full cabinet mantel
or corner mantel the (4) four nailing flanges shown in Figure 11 will
not be installed on the side of outer casing. The fireplace will be
attached to the full cabinet mantel or corner mantel with the (2) two
nailing flanges located on the top of the outer casing assembly.
Framing (Figure 12)
Fireplace framing can be built before or after the fireplace is set in
place. Framing should be positioned to accommodate wall covering
and fireplace facing material. The fireplace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the fireplace standoffs. Refer to Figure 12 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS, AND WALL COVERING
DETA ILS B EFO R E F R AMI N G C O NST R UC T I ON
BEGINS.
Framing dimension "A" includes a three inch clearance for
standoffs on firebox. After installing firebox into framing,
the finished wall surface must cover the three inch opening
above the firebox.
Figure 12
Attention: Add 3-3/4" to “A” dimensions when using a flush
mantel base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
other than wood flooring, it shall be installed on a metal or wood
panel extending the full width and depth of the appliance. The
vertical dimension in Figure 12 must be adjusted when a metal or
wood panel is placed beneath the appliance.
Finishing (Figures 13 and 14)
Finish the walls with the material of your choice. Figure 3 on
page 8 shows the minimum vertical and corresponding maximum
horizontal dimensions of mantels or other combustible projections
above the top front edge of the fireplace.
Only non-combustible materials may be used to cover the black
fireplace front.
Warning: When finishing the fireplace never obstruct
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution: If the joints between the finished wall and the fireplace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
needed), can be applied as facing to the fireplace surround.
23340-4-0608Page 12
Flush Wall Installation
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED WALL
FRONT TRIM O
R NONCOMBUSTIBLE MA TERIAL
(INSTALLATION IS OPTIONAL)
JOINT BETWEEN FINISHED
WALL AND UNIT SEALED
WITH 300° F, 149° C SEALANT
MATERIAL
(Sealant is optional)
DVP36
49 ½”
(126
mm)
TO BOTT
OM
OF UNIT
VENT CAP/
THIMBLE
THIMBLE
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED WA
LL
FRONT TRIM
OR NON-COMBUSTIBLE
MATERIAL (INSTALLATION I
S OPTIONAL)
JOINT BETWEEN FINISHED WA
LL AND
UNIT SEALED WITH
300° F 149
MATERIAL (SEALANT IS OPTIONAL
)
° C
SEALANT
COMBUSTIBLE SURROUND
MANTELSHELF
2 X 4
HEADER
STAND OFF
Attention: Cold climate installation recommendation: When
installing this unit against a non-insulated exterior wall, it is
recommended that the outer walls be insulated to conform
to applicable insulation codes.
Vent Runs (Figures 15, 16, 17, 18, and 19)
In planning the installation for the fireplace, it is necessary to
install certain components before the appliance is completely
positioned and installed. These include the direct vent system,
gas piping for the appliance and the electrical wiring. (If the fan
option is used.)
The appliance can be mounted on any of the following surfaces:
1. A flat, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL
TERMINATION
Figure 13
Combustible Surround Installation
LP and Nat models
Figure 15
Figure 14
23340-4-0608 Page 13
WALL FIRESTOP/
THIMBLE
VENT CAP
A
"
PIPE LENGTH
WALL FIRESTOP/
THIMBLE
"
WALL FIRESTOP/
THIMBL
E
VENT
CAP
WALL FIRESTOP/
THIMBLE
INSTALLATION (continued)
HORIZONTAL ONLY, STRAIGHT OUT THE BACK
Nat models only
"A" "B"
6" 5 1/8" to 6 1/2"
9" 8 1/8" to 9 1/2"
12" 11 1/8" to 12 1/2"
Figure 16
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
LP and Nat models
Dim. DVP36
44 7/8" (114 cm)
A
31 3/4" (81 cm)
B
13 7/16" (34 cm)
C
63 7/16" (161 cm)
D
Figure 18
LP and Nat models
"A" "B" "C"
6" 11 1/4" to 12 3/4" 4 3/4" to 6 1/4"
9" 14 1/4" to 15 3/4" 7 3/4" to 9 1/4"
12" 17 1/4" to 18 3/4" 10 3/4" to 12 1/4"
Figure 17
CORNER INSTALLATION HORIZONTAL, 45° ELBOW
TO HORIZONTAL OUT THE WALL
Nat models only
DVP36
"A" "B"
6" 4" to 5 1/2"
9" 6" to 7 1/2"
12" 9" to 10 1/2"
Figure 19
23340-4-0608Page 14
VERTICAL
DIMENSION
FROM
THE
BOTTOM
OF
THE
UNIT
TO
THE
CENTER
OF
THE
FLUE
OUTLET
WITH
VERTICAL
OR
HORIZONTAL
TERMINATION
CAPS
VENTING FIREPLACE - TOP (LP & NAT MODELS)
To Use the Vent Graph (Figure 20)
1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph,
locate the point it intersects with the slanted graph
line.
2. From the point of this intersection, draw a vertical line
to the bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 35
feet, the horizontal run to the outer wall flange must not
exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the floor of the unit is 6.5
feet, the horizontal run to the outer wall flange must not
exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in
the horizontal run, the length of the horizontal run MUST be
reduced by 18" (45cm). This does not apply if the 45 degree
elbows are installed on the vertical part of the vent system.
Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per
side wall installation is two (2). These elbows can be installed
in either the vertical or horizontal run.
Note: On vertical venting the first elbow does not get
counted.
Note: LP and Nat gas models can be top vented.
Venting Graph (Dimensions in Feet)
Figure 20
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
23340-4-0608 Page 15
VENTING FIREPLACE - TOP (continued)
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7" (178mm) below grade level.
The 7" (178mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window well
with adequate and proper drainage to be installed around the
termination area.
Firestop at
Ceiling Level
LP and Nat models
TYPICAL BASEMENT INSTALLATION
Figure 21
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet
of maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
LP and Nat models
Figure 22
Examples of possible venting systems using two (2) 90° elbows. V
is listed as minimum vertical dimensions and H1 + H2 is listed as
total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two (2) 90° elbows as shown in Figure
23 is 20 feet.
Attention: Refer t o Fi g u r e 20 for addit i o n a l ve n t ing
requirements.
Firestop at
Ceiling Level
LP and Nat models
Figure 22
23340-4-0608Page 16
LP and Nat models
10”
(254mm)
10
”
(254mm)
MAXIMUM HORIZONTAL
RUN WITH NO VERTICAL
RISE AND 90° ELBOW
MAXIMUM HORIZONTAL
RUN WITH MINIMUM
VERTICAL RISE AND
90° ELBOW
minimum
Figure 24
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL
HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF
FIREPLACE
LP and Nat models
Figure 25
FIREPLACE
SERIES
DVP36FP 43-1/2"
FIREPLACE
SERIES
36FP 45"
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent termination
will be centered (if possible) between two (2) studs. This will avoid any
extra framing. All vent kit pipes should be assembled on the unit after the
unit is moved into the final position.
Cutting the Hole (Figures 24)
After the fireplace has been positioned in its permanent location, the hole
through the exterior wall of the house can be cut. This hole must be 10"
(254mm) high x 10" (254mm) wide with its center line determined by the
amount of vertical rise and horizontal run of the termination. See Figure
24. When locating the hole it must be noted that the bottom of the cap
must be 12" (305mm) above the ground level, and top of the cap must
be no less than 18" (457mm) below a combustible projection, and no
closer than 9" (229mm) to any wall running parallel to vent termination.
See Figure 25.
HARD ELBOW DIMENSIONS
"A" "B" "C"
4"
(1105mm)
FLEX PIPE 90 DEGREE BEND
"A" "B" "C"
(1143mm)
(102mm)
4-1/2"
(114mm)
6"
(152mm)
6-1/2"
(165mm)
LP and Nat models
Figure 26
23340-4-0608 Page 17
DVVK-4FV DIRECT VENT TERMINATION KIT
Installation Instructions
This termination kit can only be used with Empire Comfort Systems direct vent fireplaces listed for use with
DVVK-4FV Vertical Flex Vent Kit. Please review the instructions packaged with your fireplace and verify the
fireplace model number. Check that this flex vent system is listed for use with your fireplace model prior to
starting the installation.
This vent kit may be installed as an OEM installation in a manufactured home (USA only) or mobile
home and must be installed in accordance with the manufacturer’s instructions and the manufactured
home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH.
CAUTION
All Fireplaces listed for use with the DVVK-4FV will operate safely when installed in accordance with this instruction manual. Read
all instructions before starting installation, then follow these instructions carefully to maximize fireplace performance and safety.
Report damaged parts to your dealer.
WARNING
Any common venting of the gas appliance using the DV vent kit with other gas appliances is not allowed. Do not connect this appli
ance to a chimney flue servicing a separate solid fuel-burning appliance.
-
WARNING
Failure to follow these instructions may create a possible fire hazard and will void the warranty.
WARNING
Always maintain minimum clearances around vent systems. The minimum clearance to combustibles for horizontal runs of vent pipe
is 3 inches from the top, and 1 inch from the sides and bottom of the vent system. Do not pack the open air spaces around the fireplace
or flue with insulation or other materials. Any horizontal run must have a 1/4” rise for every one (1) foot of run towards the vent ter
mination. The vent above the roof must terminate vertically.
WARNING
Contact your Local Building and Fire Officials about restrictions and installation inspections in your area.
IMPORTANT SAFETY INFORMATION
• The vertical termination cap MUST be vented directly to the
outside. The termination kit MUST NEVER be connected to
a chimney flue(s) servicing a separate solid-fuel burning appliance or any other appliances.
• Termination cap MUST NOT be mounted horizontally.
• The flexible vent pipe cannot be intermingled with any of the
rigid vent pipe section(s). DO NOT connect two sections of
flexible vent pipe together to achieve a longer length without
the use of approved connectors.
• The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1 (in the United States) or with the current installation
code CAN/CGA B149 (in Canada).
• Only Direct Vent fireplaces approved for use with Empire
Comfort Systems, Inc. DVVK-4FV termination kit shall be
used. See PARTS LIST/ILLUSTRATIONS section for vent
component identification.
• Horizontal vent runs must be supported every 2 feet using
wall straps. Vertical runs must be supported every 3 feet using wall straps. Slip wall straps loosely on to pipe. Attach
installer provided straps to framing members using nails or
screws.
• The fireplace and venting system should be inspected before
initial use and at least annually by a qualified field service
person. Inspect the external vent cap on a regular basis to
make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.
• Please refer to the fireplace instructions for information on
Termination Cap clearances.
-
23340-4-0608Page 18
PRE-INSTALLATION INFORMATION:
Items Required For Installation:
Tools Building Supplies
Phillips Screwdriver
Hammer
Saw and/or saber saw
Level
Measuring Tape
Electric Drill and Bits
Pliers
Square
Tin Snips
Before You Start:
Plan your installation. Read these instructions and the fireplace installation manual before installing unit and vent system. Set unit in
place and survey how best to vent the unit. After the vent configuration has been decided, stretch the flex pipe components out, then trim
off what will not be needed.
Refer to the fireplace installation manual for information on vertical venting requirements. The maximum length of vent when using flex
venting is 35 feet total. Contact your dealer or distributor for information on flex vent extension kits that may be added to the DVVK4FV kit, in order to terminate up to 35 feet. Available extension kits include the DVEK-10 (10’ Flex) or the DVEK-25 (25’ Flex) exten
sion kits. The extension kits include connection hardware.
Installation of the Vertical Flex Termination Kit
Framing Materials
Wall Finishing Materials
Caulking Material (Noncombustible)
Support Strap supplies
-
WARNING
Ensure that the venting system exits the structure through the roof and does not terminate less than 12 inches (305mm) above the
roof.
WARNING
Refer to your fireplace homeowner’s manual for the minimum and maximum venting requirement of your fireplace prior to installa
tion. Failure to do so may cause a fire hazard.
WARNING
This flexible pipe termination kit is ONLY for vertical terminations.
WARNING
Any horizontal run section must have a 1/4” rise for every one (1) foot of run towards the vent termination. Never allow the vent pipe
to run downward. This could cause high temperatures and may present a fire hazard. This vertical kit may incorporate two (2) 90 de
gree bends, but must terminate vertically.
CAUTION
This flex vent kit can be installed either vertically or horizontally off of Direct Vent Series fireplaces but must only terminate vertically.
WARNING
Because of sharp edges, always use gloves when handling the flex vent components.
CAUTION
Vent connections should overlap a minimum of 1” for proper sealing.
-
-
CAUTION
Always stretch and secure venting with metal strapping secured with nails (nails and strapping not supplied) to ensure that the flex
vent runs remain true.
INSTALLATION NOTE:
If space permits, it is generally easier to attach venting in the top vent configuration.
23340-4-0608 Page 19
NAILS
(4) REQ'D
.
THIMBLE
FIRESTOP
CEILING FRAMING
9½” Min.
(241mm)
9½” Min.
(241mm)
NOTE: ADDITIONAL
HOLES FOR ADJUSTING
THIMBLE UP OR DOWN
AS NEEDED
FLEX OUTER
AIR INTAKE PIPE
SPACER SPRINGS
FLEX
FLUE PIPE
SPACER SPRINGS
4" FLEX
VENT PIPE
12”
305m
m
12
”
305m
m
12
”
305m
m
12
”
305m
m
DVVK-4FV DIRECT VENT TERMINATION KIT (continued)
Step-By-Step Installation For Flex DV Kit
1. Unpack vent components and check all items for shipping
damage.
2. For this venting system to operate as designed it is dependent on the use of all parts and procedures detailed in these
instructions. Failure to follow these instructions may potentially affect the performance of this vent system and the attached appliance.
3. As per the fireplace manufacturer’s instructions, replace the
existing 6 5/8” diameter fireplace vent adapter with the 7”
diameter flex vent fireplace adapter included in the vent kit.
Install the adapter collar with the screws removed from the
standard fireplace collar. Refer to the fireplace manual for additional information on the vent collar removal and installation.
4. Once the fireplace location has been determined, mark the
ceiling where the flex vent will pass through. Cut an opening
for installation of the firestop thimble assembly. The opening must measure a minimum of 9-1/2” x 9-1/2” square. See
Figure 27.
5. Next, determine the location for the cutout in the roof open
ing. This opening must be large enough to provide a minimum 1” air space clearance from the vertical vent pipe to any
combustible framing.
6. Install the Firestop/Thimble assembly to the framed opening
in the ceiling using common nails or screws.
Note: The thimble assembly is adjustable up or down as
needed within the firestop. It is also designed with a pivoting
firestop for use with 0 - 3/12 pitch cathedral ceilings.
7. To begin vent system assembly, first layout all the vent components on the floor in the order in which they will be assembled.
8. Stretch the 4” diameter inner flex flue and 7” diameter outer
flex vent to the maximum length of 6 feet.
9. Install the spring spacers provided around the 4” diameter
flex flue at 1 foot intervals, then slide the flue pipe with spacers into the 7” diameter outer flex vent pipe. Make sure the
springs are spaced evenly starting at 12 inches from the fireplace collar. See Figure 28.
-
Figure 27
Figure 28
23340-4-0608Page 20
10. With the flex vent assembly and the 48” long hard pipe
WING NUT (2)
PIPE CLAMP
ROOF BRACKET (2)
NUT (2)
SCREW (2)
H
X
12
ROOF PITCH IS X/12
H (Min.) - Minimum height from
roof to lowest discharge opening
DISCHARGE
LOWEST
OPENING
VENT CAP
GAS VENT
components laid out on the floor, begin securing these parts
together. First, apply a generous bead of silicone sealant to
the inside of the 4” diameter flex flue (not the end with the
pre-installaed connector), then slide the flex flue over the 4”
diameter hard pipe flue. Be sure to overlap at least 1-1/4”. Secure this connection with a 4” diameter band clamp provided.
Be careful not to damage or tear the flex flue when tightening
clamp.
11. Repeat the connection process for the outer 7” diameter flex
vent to hard pipe connection. Use silicone sealant at this joint
also, overlap at least 1-1/4”, then secure the joint with the 7”
diameter band clamp provided. Be careful not to damage or
tear the flex vent pipe when tightening the clamp.
12. While the venting is still on the floor, assemble the roof jack
components as shown in Figure 29 and pre-install the roof
jack assembly to the hard pipe approximately 18” from the
top end of the hard pipe.
13. Now the pre-assembled vent system may be carried to the
roof, then lowered through the roof cutout opening (see step
5). Feed the flex vent end down through the roof opening and
firestop/thimble assembly installed in steps 4 through 6.
14. Secure the roof support assembly to the roof sheathing with
at least (4) nails/screws through each support bracket. Check
that the combustible clearances through the roof framing will
maintain at least a 1” clearance from the vent pipe.
15. Determine how high the vent terminal should be located
above the roof line based on the roof pitch information shown
in Figure 30. Adjust the vent system height by loosening the
pre-installed roof support pipe clamp and sliding the vent
pipe up or down as pre-determined, then re-tighten the pipe
clamp. Install a couple of sheet metal screws through the pipe
clamp into the outer hard vent pipe to lock in place.
16. Check to make sure that the bottom end of the flex vent is
long enough to reach the fireplace adapter collars. If too long,
trim off the extra flex vent not needed.
ROOF PITCH H (Min.)
Flat to 6/12 12” (305mm)
Figure 29
6/12 to 7/12 15” (381mm)
Over 7/12 to 8/12 18” (457mm)
Over 8/12 to 16/12 24” (610mm)
Over 16/12 to 21/12 36” (914mm)
Figure 30
23340-4-0608 Page 21
Loading...