White Mountain CIDV-30-20 User Manual
INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
The Classic
Cast Iron
Stoves
Installer: Please leave these instructions with the
consumer.
Consumer: Please retain these instructions for
future use.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
WARNING: If the information in this manual is
not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
CAST IRON
DIRECT VENT FIREPLACE
MODEL
CIDV-30-20
EFFECTIVE DATE
SEPTEMBER, 2003
Cet appareil peut être installé dans une maison
préfabriquée (É.U. seulement) ou mobile déjà installée
à demeure si les règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les types
de gaz indiqués sur la plaque signalétique. Ne pas
l'utiliser avec d'autres gaz sauf si un kit de conversion
certifié est installé.
AVERTISSEMENT: Quiconque ne respecte pas à
la lettre les instructions dans le présent manuel
risque de déclencher un incendie ou une explosion
entraíant des dommages matériels, des lésions
corporelles ou la perte de vies humaines.
FOR YOUR SAFETY: What to do if you smell
gas:
• Do not touch any electrical switches
• Do not try to light any appliance.
• Do not use the phone in your building.
• Immediately call your gas supplier from a
neighbor's phone.
• Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Refer to this manual.
For assistance or additional information consult
a qualified installer, service agency, or the gas
supplier.
POUR VOTRE SÉCURITÉ: Que faire si vous
sentez une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous
servir des téléphones se trouvant dans le
bâtiment où vous vous trouvez.
• Évacuez la pièce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions du
fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le service dos incendies.
AVERTISSEMENT: Une installation, un réglage,
une modification, un entretien ou une maintenance
incorrects peuvent entraîner des dommages
matériels, des lésions corporelles ou la perte de vies
humaines. Consulter le manuel des usagers fourn
avec ce générateur d'air chaud.
Page 115628-0-0903
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information................................................................................................ 3
Safety Information for Users of LP Gas ............................................................................... 4
Introduction........................................................................................................................... 5
Specifications ........................................................................................................................ 6
Gas Supply ............................................................................................................................ 7
Clearances .......................................................................................................................... 8-9
Appliance Hardware Package ............................................................................................... 9
Assembly of Stove Casting ............................................................................................ 10-12
Optional Stone Inlay Installation ........................................................................................ 13
Wire Channel Installation ................................................................................................... 13
DVKA-1 Vent Elbow Installation ....................................................................................... 14
Delayed Ignition Reset Switch............................................................................................ 14
Venting Fireplace ........................................................................................................... 15-16
Restrictor Plate Installation................................................................................................. 16
Termination Clearances....................................................................................................... 17
Vent Clearances................................................................................................................... 18
Vent System Identification .................................................................................................. 19
Framing and Finishing ................................................................................................... 20-21
Horizontal Termination ....................................................................................................... 21
Vertical T ermination....................................................................................................... 22-23
Log Placement..................................................................................................................... 23
Operating Guidelines .......................................................................................................... 24
Lighting Instructions ...........................................................................................................25
Pilot Flame Characteristics ................................................................................................. 26
Main Burner Flame Characteristics ............................................................................... 26-27
Wiring ............................................................................................................................ 27-28
Maintenance ................................................................................................................... 29-30
Troubleshooting ................................................................................................................. 31
How To Order Repair Parts ................................................................................................. 32
Parts List for CIDV-30-20................................................................................................... 32
Parts View for CIDV-30-20................................................................................................. 33
Parts List for Stove Casting ................................................................................................ 34
Parts View for Stove Casting .............................................................................................. 35
Optional Blower Installation Instructions ...................................................................... 36-37
Service Notes ................................................................................................................. 38-39
Page 2 15628-0-0903
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED
• Due to high temperatures the appliance should be
located out of traffic and away from furniture and
draperies.
• Children and adults should be alerted to the hazards of
high surface temperatures and should stay away to
avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Clothing or other flammable material should not be
placed on or near the appliance.
• Surveiller les enfants. Garder les vêtements, les meubles,
l'essence ou autres liquides à vapeur inflammables lin de
l'appareil.
• Any safety screen or guard removed for servicing an
appliance must be replaced prior to operating the
appliance.
• The glass front or any part removed for servicing the
appliance must be replaced prior to operating the
appliance. Work should be done by a qualified service
person
• Keep burner and control compartment clean.
• Vent cap hot while furnace is in operation.
• Installation and repair should be done by a QUALI-
FIED SERVICE PERSON. The appliance should be
inspected before use and at least annually by a
qualified service person. More frequent cleaning may
be required due to excessive lint from carpeting,
bedding materials, etc. It is imperative that control
compartments, burners and circulating air passageways of the appliance be kept clean.
• S'assurer que le brûleur et le compartiment des commandes sont propres. Voir les instructions d'installation et
d'utilisation qui accompagnent l'appareil.
• DO NOT put anything around the furnace that will
obstruct the flow of combustion and ventilation air.
• DO keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.
• DO examine venting system periodically and replace
damaged parts.
• CAUTION: The glass used in your heater is a special
high temperature ceramic glass. If the glass is cracked
or damaged in any way, it should be replaced only with
a complete glass frame assembly from Empire. See
parts list on Page 32 for ordering.
• DO make a periodic visual check of pilot and burner.
Clean and replace damaged parts.
• DO NOT use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.
• Ne pas se servir de cet appareil s'il a été plongé dans
l'eau, complètement ou en partie. Appeler un technicien
qualifié pour inspecter l'appareil et remplacer toute
partie du système de contrôle et toute commande qui ont
été plongés dans l'eau.
• Under no circumstances should any solid fuels (wood,
coal, paper or cardboard, etc.) be used in this appliance.
• WARNING: Any change to this appliance or its
control can be dangerous. This is a heating appliance
and any panel, door or guard removed for servicing
an appliance must be replaced prior to operating the
appliance.
• WARNING: Do not operate appliance with the glass
front removed, cracked or broken. Replacement of
the glass should be done by a licensed or qualified
service person.
• WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel or
from fuel combustion which can cause death or serious
illness.
Page 315628-0-0903
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a flammable gas which can cause fires
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions which can protect both you and your family from an
accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must find out if you
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors
in the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can filter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading can
by point with the members of your household. Someday
when there may not be a minute to lose, everyone's safety will
depend on knowing exactly what to do. If, after reading the
following information, you feel you still need more information, please contact your gas supplier.
• Use your neighbor's phone and call a trained LP-Gas service
person and the fire department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not reenter the building, vehicle, trailer, or area.
• Finally, let the service man and firefighters check for
escaped gas. Have them air out the area before you return.
Properly trained LP-Gas service people should repair the
leak, then check and relight the gas appliance for you.
occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest
gas odor. If you detect any odor, treat it as a serious leak.
Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-gas. Your local LP-Gas
Dealer can give you a "Scratch and Sniff" pamphlet. Use it to
find out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualified, do not light pilot lights, perform
service, or make adjustments to appliances on the LP-Gas
system. If you are qualified, consciously think about the odor
of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people
should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new
tanks, or reinstalled old tanks, if they are filled and allowed
Page 4 15628-0-0903
to set too long before refilling. Cylinders and tanks which
have been out of service for a time may develop internal rust
which will cause odor fade. If such conditions are suspected
to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-gas
dealer. A periodic sniff test of the LP-gas is a good safety
measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete "gas out," (the container is
under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw
in some air through openings such as pilot light orifices. If
this occurs, some new internal rusting could occur. If the
valve is left open, then treat the container as a new tank.
Always be sure your container is under vapor pressure by
turning it off at the container before it goes completely empty
or having it refilled before it is completely empty.
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner fill out and mail warranty card
supplied with appliance.
3. Installer should show owner how to start and operate
appliance and thermostat.
This appliance is design certified in accordance with American
National Standard/CSA Standard ANSI Z21.88/CSA 2.33 by the
Canadian Standards Association as a Direct Vent Fireplace and
should be installed according to these instructions.
The efficiency rating of this appliance is a product thermal
efficiency rating determined under continuous operating
conditions and was determined independently of any installed
system.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Notice During initial firing of this unit, its paint will bake out
and smoke will occur. To prevent triggering of smoke alarms,
ventilate the room in which the unit is installed.
Appliance must not be connected to a chimney flue that is servicing
a separate solid-fuel burning appliance.
Attention: All vent runs must have a minimum VERTICAL rise
of two feet. If the vent run is directly behind the appliance, you
must attach Simpson Dura-Vent 36" snorkel, part number SD981 on the exterior of the building. See Venting Fireplace, page
15.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed so
that all burners and burner ignition devices are located not less than
18" (457mm) above the floor.
Such equipment shall be located, or protected, so it is not subject to
physical damage by a moving vehicle.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be performed
only by a qualified agency. The term "qualified agency" means any
individual, firm, corporation or company which either in person or
through a representative is engaged in and is responsible for (a) the
installation or replacement of gas piping or (b) the connection,
installation, repair or servicing of equipment, who is experienced in
such work, familiar with all precautions required and has complied
with all the requirements of the authority having jurisdiction.
State of Massachusetts: The installation must be made by a
licensed plumber or gas fitter in the Commonwealth of
Massachusetts.
The installation must conform with local codes, or, in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1/
NFPA54* Canadian Installation Code, CAN/CGA B149.
*Available from the American National Standards Institute, Inc., 11
West 42nd St., New York, NY 10036.
Installer l'appareil selon les codes ou règlements locaux, ou, en
l'absence de tels règlements, selon les Codes d'installation CAN/
CGA-B149.
This model is a direct vent gas appliance and is designed to operate
with all combustion air being siphoned from the outside of the
building and all exhaust gases expelled to the outside of the building.
Warning: This unit is not for use with solid fuel.
Pre-Installation Preparation
This direct vent gas fireplace and its components are tested and safe
when installed in accordance with this Installation Manual. Report to
your dealer any parts damaged in shipment, specifically check glass
condition. Do not install unit with damaged, incomplete, or substitute
parts. Read all instructions before starting installation and follow
these instructions carefully during installation to insure maximum
benefit and safety. Failure to follow them will void your warranty and
may present a fire hazard.
The Empire Comfort System, Inc. warranty will be voided by, and
Empire Comfort System, Inc. disclaims any responsibility for the
following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort System,
Inc.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manufactured or
approved by Empire Comfort System, Inc.
High Altitude Installation
When installing this unit at an elevation above 2000 feet (in the United
States) it may be necessary to decrease the input rating by changing
the existing burner orifice to a smaller size. Generally, input should
be reduced 4 percent for each 1000 feet above sea level. However, if
the heating value of the gas has been reduced, this general rule may
not apply. Check with local gas utility for proper orifice size
identification.
APPLIES TO CANADIAN MODELS ONLY
Altitude: 0-4,500 feet (0-1370 m) without orifice change.
For high altitude installations consult the local gas distributor or the
authority having jurisdiction for proper rating methods. If the installer
must convert the unit to adjust for varying altitudes, the information
sticker (illustrated below) must be filled out by the installer and
adhered to the appliance at the time of conversion.
THE CONVERSION SHALL BE CARRIED OUT BY A
MANUFACTURER'S AUTHORIZED REPRESENTATIVE IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES
HAVING JURISDICTION AND IN ACCORDANCE WITH THE
REQUIREMENTS OF THE CAN/CGA-B141.1 OR CAN/CGAB141.2 INSTALLATION CODES.
LA CONVERSION DOIT ÊTRE EFFECTUÉE CONFORMÉMENT
AUX RÉGLEMENTATION PROVINCIAUX EN CAUSE ET AUX
EXIGENCES DES CODES D'INSTALLATION CAN/CGA-B149.
This appliance has been converted for use at an altitude of
Orifice size Manifold Pressure
Input (Btu/h) Fuel Type
Date of Conversion Converted by
Cet appareil a été converti au
Injecteur Pression à la tubulure d'alimentation
Déoit calorifique
Page 515628-0-0903
SPECIFICATIONS
Model CIDV-30
Input BTU/HR (KW/H) Maximum 30,000 (8.7)
BTU/HR (KW/H) Minimum 21,000 (6.2)
Height 27 3/4" (70.5cm)
Width 25 1/2" (64.8cm)
Depth 23" (58.4cm)
Gas Inlet (Pipe) 1/2" (13mm)
Floor to top of collar on vertical position of Vent Elbow 27 5/8" (70.2cm)
Floor to center of collar on horizontal position of Vent Elbow 24 3/32" (61.2cm)
Floor to Center of 90° elbow with a 24" length of pipe 55 1/2" (141cm)
(see Figure 5)
Stove Casting (Must be ordered with Firebox.)
CIFB-1 Flat Black
CIPB-1 Porcelain Black
CIPG-1 Porcelain Green
CIPS-1 Porcelain Sand
CIPN-1 Porcelain Navy
CIPR-1 Porcelain Red
Accessories
GWSG-T 750 Millivolt Wall Thermostat
TMV Millivolt Wall Thermostat - Reed Switch
DVKH-1 Direct Vent Kit for Horizontal Run (Includes DVKA-1
Adapter)
DVKV-1 Direct Vent Kit for Vertical Run (Includes DVKA-1
Adapter)
DVKA-1 Direct Vent Kit Adapter
FRBC-1 Battery Operated Remote Control
FRBTC-1 Battery Operated Remote Control w/Thermostat
FREC-1 Electric Remote Control
FWS-1 Wall Switch
CIB-2 Automatic Blower
Stone Inlay Replaces Standard Grill Top
CII-2 Stone Inlay Empress Green
CII-3 Stone Inlay Hunan Jade
CII-4 Stone Inlay Gray Botticino
CII-5 Stone Inlay Azul
CII-6 Stone Inlay Salome
CII-7 Stone Inlay Black Swan
Page 6 15628-0-0903
GAS SUPPLY
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/
CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe Tubing, Type L
(Feet) Inside Diameter Outside Diameter
Nat. L.P. Nat. L.P.
0-10 1/2" 3/8" 1/2" 3/8"
1.3 cm 1.0 cm 1.3 cm 1.0 cm
10-40 1/2" 1/2" 5/8" 1/2"
1.3 cm 1.3 cm 1.6 cm 1.3 cm
40-100 1/2" 1/2" 3/4" 1/2"
1.3 cm 1.3 cm 1.9 cm 1.3 cm
100-150 3/4" 1/2" 7/8" 3/4"
1.9 cm 1.3 cm 2.2 cm 1.9 cm
Note: Never use plastic pipe. Check to confirm whether your local
codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
flexible appliance connector cannot exceed three feet in length.
Figure 1
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
In the state of Massachusetts the gas cock must be a T handle
type.
A manual main gas cock should be located in the vicinity of the
unit. Where none exists, or where its size or location is not
adequate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liquefied petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide a 1/8"
test point up stream of the control.
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. It is required
by the National Fuel Gas Code that a drip line be installed near the
gas inlet. This should consist of a vertical length of pipe tee
connected into the gas line that is capped on the bottom in which
condensation and foreign particles may collect.
When using copper or flex connector use only approved fittings.
Always provide a union so that gas line can be easily disconnected
for burner servicing.
The appliance and it's individual shut off valve must be disconnected
from supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will
result in a hazardous condition.
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) for maximum input
or 1.7" w.c. (.423kPa) for minimum input at the valve outlet with
the inlet pressure to the valve from a minimum of 5.0" w.c.
(1.245kPa) for the purpose of input adjustment to a maximum of
10.5" (2.615kPa) w.c. Propane gas models will have a manifold
pressure approximately 10.0"w.c. (2.49kPa) for maximum input
or 5.9" w.c. (1.469kPa) for minimum input at the valve outlet with
the inlet pressure to the valve from a minimum of 11.0" w.c.
(2.739kPa) for the purpose of input adjustment to a maximum of
13.0" w.c. (3.237kPa).
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge
connection, is located on the outlet side of the gas control.
Page 715628-0-0903
CLEARANCES
In selecting a location for installation, it is necessary to provide
adequate accessibility clearances for servicing and proper operation.
Locating and Venting the Direct Vent Fireplace
Clearances: When facing the front of the direct vent fireplace the
minimum clearances to combustible construction (material) are
the following:
Top of appliance (ceiling) 36 (inches)
Rear Wall 2 (inches)
Side Wall 6 (inches)
Heater Corners (45° angle) to Wall 4 (inches)
Floor 0 (inches)
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or
other combustible material, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full
width and depth of the appliance.
The base referred to above does not mean the fire-proof base as
used on wood stoves. The protection is primarily for rugs that may
be extremely thick and light-color tile that can discolor.
Figure 3
Figure 2
Figure 4
Page 8 15628-0-0903
Figure 5
APPLIANCE HARDWARE PACKAGE
Appliance Hardware Package Parts List
Part Part Quantity
Description Number Supplied
1/4-20 x 1" Phillips Head Bolt R-3188 4
1/4-20 x 3/8" Phillips Head Bolt R-3646 16
1/4-20 x 1/2" Leveling Bolt R-3747 4
No. 10 x 1/2" R-2737 16
Hex Washer Head Screw
1/4-20 Washer Head Nut R-3185 4
Leg Pad "A" (see Figure 7) CI-008 2
Leg Pad "B" (see Figure 7) CI-009 2
1-1/4" x 1/2" Retaining Tab CI-007 4
(see Figure 9)
1/4 x 9/32 Washer (Not Shown) R-1150 8
Figure 6
Page 915628-0-0903
ASSEMBLY OF STOVE CASTING
Assembly of Stove Casting
(Figures 7, 8, 9, 10, 11, 12 and 13)
Attention: Included in the hardware package are (8) 1/4" inside
diameter washers. A 1/4" washer may be used with a 1/4-20 x
3/8" bolt when assembling the stove casting parts. If a bolt hole
is not tapped deep enough for a tight fit between stove casting
parts, the 1/4" washer can be used as a shim to provide a tight fit.
The 1/4" washers are not required for assembly of the stove
casting if all the bolt holes are tapped to a proper depth.
Additonal 1/4" washers are to be purchased locally.
1. Place porcelain casting pieces on a non-abrasive surface in
order to protect the porcelain finish. The exterior of the
porcelain casting pieces should be facing the non-abrasive
surface.
2. The assembly of the casting is accomplished in 7 stages:
A. Attaching legs to the sides (Figure 7).
B. Attaching rear cover to sides (Figure 8).
C. Removing protective packaging from casting front and
window (Figure 9).
D. Assembly of front by attaching retaining tabs and placing
front on unit (Figure 10).
E. Inserting firebox into partially completed assembly (Figure
11 and Figure 12).
F. Attaching firebox to rear cover (Figure 13).
G. Placing top on unit.
Detailed Instructions Follow
3. Refer to Figure 7, the leg pads will have the letter "A" and "B"
stamped into the metal. Place leg pad "A" and leg pad "B" at
the bottom of each casting side. Leg pad "A" attaches to the
front of the casting side, right and to the rear of the casting
side, left. Leg pad "B" attaches to the rear of the casting side,
right and to the front of the casting side, left. Position the 3/
4" flange on the leg pad against the (2) locator dimples on the
casting side. The 3/4" flange must be facing upward, toward
the top louver openings on the casting side. Attach the two
rear leg pads to the casting sides with (2) 3/8" bolts. Attach
but do not completely tighten the two front leg pads to the
casting sides with (2) 3/8" bolts. Attention: The front leg
pads can be adjusted to provide a snug fit between the casting
front and the casting sides.
4. Attach (4) leveling bolts to the bottom of the (4) legs.
5. Align the 3/8" hole at the top of the leg with the 3/8" hole in
the leg pad. Attention: For proper positioning of the leg to
the leg pad the (2) 1-1/2" top edges of the leg must be placed
flush and parallel to the (2) edges on the leg pad. Attach leg
to leg pad by inserting (1) 1" bolt through the leg pad and into
the leg, secure bolt with 1/4" nut.
6. Insert (2) 3/8" bolts into the (2) holes on the edges of the
casting sides. The bolts should only be threaded half-way
into the holes in order to allow for clearance when the casting
back is attached to the casting sides.
Figure 7
Page 10 15628-0-0903
7. Refer to Figure 8, attach casting support to rear cover with (4)
10 x 1/2" screws. The rear cover has (4) keyholes for
attachment to the casting sides. Stand the casting sides on the
floor with the (2) bolts attached half-way into the edges of the
rear cover positioned at the rear. The large diameter holes in
the keyholes of the rear cover will be toward the floor.
Working with one casting side at a time, place the large
diameter holes in the keyholes over and behind both of the
bolts at the same time. Push downward on the rear cover to
lock the keyholes into position behind the bolts. Finish
tightening both bolts to secure rear cover to casting side.
Repeat this procedure to secure rear cover to the second
casting side.
8. Position the completed portion of the casting in the
approximate location for installation as the completed
assembly will be heavy.
9. Refer to Figure 9, remove protective packing foam from
casting front and window. Remove the (1) 3/4" bolt and (1)
1/4" washer from top of window. Remove (1) 3/8" bolt and
1 - 5/8" x 3/4" retaining tab from bottom of window. Remove
the window from casting front. Remove the protective sheet
of foam from the casting front.
Place the window into the casting front. Attach the top of the
window to the casting front with (1) 1/4" washer and (1) 3/4"
bolt. Place the 1 -5/8" x 3/4" retaining tab into the locator
notch on the bottom of the casting front. Attach the bottom
of the window to the casting front by inserting (1) 3/8" bolt
through retaining tab and into locator notch.
10. Refer to Figure 9, attach the (4) 1-1/4" x 1/2" retaining tabs
to the casting front with (4) 3/8" bolts. The retaining tabs
should be positioned downward.
Figure 8
Figure 9
Page 1115628-0-0903
ASSEMBLY OF STOVE CASTING (continued)
11. Refer to Figure 10, attach casting front to casting by using the
(4) retaining tabs on the casting front. The (2) top, retaining
tabs on the casting front will be placed behind the (2) top,
locator tabs on the front of the casting sides. The (2) bottom,
retaining tabs will be inserted into the (2) 9/16" slots on the
front, leg pads. Place the top, retaining tabs behind the top,
locator tabs as you pivot inward the bottom of the casting
front in order to insert the bottom, retaining tabs into the
slots.
16. Attach casting front to outer casting as described in Step 11.
17. Place the casting top onto the outer casting. The casting top
nests into the outer casting.
18. Insert center grill, left grill and right grill into casting top.
Figure 11
Figure 10
12. The following procedure will provide a snug fit between the
casting front and the casting sides. Grasp the right, front leg,
push inward on the leg in order to provide a snug fit between
the casting front and the casting side. Continue to hold the
right, front leg as you completely tighten the (2) 3/8" bolts that
attach the leg pad to the right, casting side. Repeat procedure
for left, front leg to achieve a snug fit between the casting front
and the casting side.
13. Remove the casting front from the casting.
14. Refer to Figures 11 and 12, the appliance firebox can now be
inserted into the casting. Center the firebox in the casting.
Attention: Remove (1) Phillips-head screw in the top of the
valve cover. The screw is used to secure the valve cover in
place during shipping. The (1) Phillips-head screw can be
discarded.
15. Refer to Figure 13, align (2) slotted clearance holes on upper
mounting brackets with (2) screw holes on rear cover. Align
(2) slotted clearance holes on casing support with (2) screw
holes at bottom of air drop assembly. Attach firebox to rear
cover and casing support with (4) 10 x 1/2" screws.
Page 12 15628-0-0903
19. Level appliance by adjusting leveling bolts.
20. Assembly of stove casting is completed.
Figure 12
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