White Knight CL767, 767SV, 767SVNC, CL767B, CL767Y Service Manual

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Page 1
WHITE KNIGHT CL767
Condenser Dryer - UK
SERVICE MANUAL
Wiring Diagram
Exploded Views
Parts List
August 2002
0312 767 15601 0312 767 15801
0312 767 15501
0312 767 15002 0312 767 15003
White
Yellow Olive Green
Blue
CL767
CL767B CL767Y CL767OG
767SVNC
0312 767 15310
Silver
767SV
0312 767 15301
Silver
Page 2
Ignis Plinth
Stack Plinth
199
394
196
403
353
211
352
554
386
385
248 370
511 513 510
416
184
397
498
509
555
391
235
556
362
201
203
363
359
203a
363a
367
560 366 365 364
522 523 519 525 524
180
351 204
527
215
368
Continental Door Frame Assembly
366 365 364
363a
363
203a
359
362
367
201
203
560
White Knight CL767 Condenser Dryer - Exploded View 1
526
231
217
461 538
369
Page 3
White Knight CL767 Condenser Dryer - Exploded View 2
454
441 512
445b 442 445a
445
440
229
457 458
456 457 506
475
507
457 474
472 505 473 552
376
196
437
500 503 404
166
508
147
434
Page 4
White Knight CL767 Condenser Dryer - Exploded View 3
Red Pipe
Blue Pipe
153
476
WATER
FLOW
557
169
393
501
502
514
434 166
475
Page 5
479 401
550
515
228
400
230
447
125
393 413
478
484 485
483 453
446
448
543
112
101a
432
444
141
153
433
142
450
449
266
101
227
476
558
270
White Knight 767 Condenser Dryer - Exploded View 4
Page 6
399
413
402
White Knight CL767 Condenser Exploded View 4b (dryers built prior to week 28, 2002) The serial number will therefore have the date prefix of 0227 or lower.
266
227
Page 7
White Knight CL767 Condenser Dryers - Wiring Diagram
Wire Colour Code
A B C D E F G H J K
N/A
-
-
-
-
-
-
-
-
-
-
-
Black Brown Red Orange Yellow Green Blue Violet Grey White Pink
Component Code
TB MS BS DS M CAP EX-TH IN-TH HE RH TH LB HE-SW MAN.TOC
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Terminal Block Mains Switch Bottle Switch Door Switch Motor Capacitor Exhaust Thermostat Inlet Thermostat Heater Receptacle Housing Tab Housing Looping block Heat Switch Manual Reset Heater Cut-out
MAINS CABLE
F/E
B
G
B/K
1.5
G/K
1.5
F/E
1.25
D
D
N/A
B/K
1.5
D.S.
G/K
1.5
G/K
1.5
6
3
4/7
5/8
DD
N/A
D
A/K
1.5
B E
A/K
1.5
B10
C4
B11
B12
M
B3
B4
C9
C10
B9
C8
C7
B6
B5
B7
B8
B2
B1
C11
C12
1 2 3
M
B
0.75
CAP
E
0.75
N/A
PUMP
F/E
0.75
EX-TH
IN-TH
K*
1.5
1
G*
1.0
MAN.
TOC
E*
1.0A*0.75
C*
0.75
B*
1.5
HE2
HE1
5
36
4
G/K
1.5
A
0.75
C
0.75
B/K
1.5
G/K
1.5
G/K
1.5
G
A
0.75
HE-SW
A
0.75
C
0.75
C
0.75
B/K
1.5
4
3
2
1
LB
1 2 3 4 5 6 7 8
9 10 11 12
AB
C
A/K
B/K
N/A
D D
G/K
G/K
B E
D
A
C
G/K A/K B/K
TAB HOUSING
B.S.
"BOTTLE FULL"
NEON
H/K
1.5
G
EC TIMER
Page 8
White Knight CL767 Variants - Parts List
Item Description Code Expl.View
101 Motor & 8µf Capacitor Assembly 4213 092 21001 4a 101a Motor See 101 4a 112 8µf Capacitor Assembly 4213 092 08091 4a 125 Drive Belt 4213 092 19501 4a 141 Mains Cable 4213 076 35122 4a 143 Interference Filter 4213 078 49631 3 147 Looping - Terminal Block 4213 078 49361 2 153 Water DrainValve 4213 077 67191 3 & 4a 166 Pump Assembly 4213 092 25211 2 & 3 169 Pipe Set 4213 092 21021 3 180 Bottle Switch Adjuster 4213 092 17431 1 184 Condensing Unit 4213 092 21031 1
196 Cabinet Assembly (white) 4213 092 30341 1 & 2 196 Cabinet Assembly (silver) 4213 092 36131 1 & 2 196 Cabinet Assembly (blue) 4213 092 28551 1 & 2 196 Cabinet Assembly (yellow) 4213 092 28561 1 & 2 196 Cabinet Assembly (olive green) 4213 092 28571 1 & 2
199 Ignis Plinth (white) 4213 077 52714 1 199 Stack Plinth (silver) 4213 077 82331 1 199 Stack Plinth (blue) 4213 077 66961 1 199 Stack Plinth (yellow) 4213 077 67091 1 199 Stack Plinth (olive green) 4213 077 66081 1
201 Door Seal 4213 092 21051 1
203 Ignis Full Door/Window Assembly (white) 4213 092 36531 1 203 Continental Full Door/Window Assembly (silver) 4213 092 38201 1 203 Continental Full Door/Window Assembly (chrome) 4213 092 36101 1 203 Continental Full Door/Window Assembly (blue) 4213 092 36601 1 203 Continental Full Door/Window Assembly (yellow) 4213 092 36611 1 203 Continental Full Door/Window Assembly (olive green) 4213 092 36621 1
203a Ignis Door Frame Assembly (white) 4213 092 36541 1 203a Continental Door Frame Assembly (silver) 4213 092 39131 1 203a Continental Door Frame Assembly (chrome) 4213 092 36661 1 203a Continental Door Frame Assembly (blue) 4213 092 36671 1 203a Continental Door Frame Assembly (yellow) 4213 092 36681 1 203a Continental Door Frame Assembly (olive green) 4213 092 36691 1
204 Bottle Door Panel (white 0312 767 15000) 4213 077 64641 1 204 Bottle Door Panel (white 0312 767 15001) 4213 077 67561 1 204 Bottle Door Panel (silver) 4213 077 82521 1 204 Bottle Door Panel (blue) 4213 077 68441 1 204 Bottle Door Panel (yellow) 4213 077 68501 1 204 Bottle Door Panel (olive green) 4213 077 68471 1
211 Timer EC4817 4213 078 55141 1 215 Bottle Neon Assembly 4213 092 09901 1 217 Bottle Switch Assembly 4213 092 21291 1
227 Heating Element Assy (new back panel*) 4213 092 37101 4a 227 Heating Element Assy (old back panel**) 4213 092 21071 4b
228 Heater TOC - Manual Reset 4213 092 21261 4a
Please note, bold text indicates choice of different parts depending on the model 4213 094 63049
Page 9
White Knight CL767 Variants - Parts List
229 Exhaust Thermostat 4213 092 21081 2 230 Inlet Thermostat 4213 092 21251 4a 231 Bottle Microswitch 4213 078 50582 1 235 Rocker Switch 4213 078 51061 1 248 Door Microswitch 4213 092 05251 1
266 Drum Assembly (new back panel*) 4213 092 37081 4a 266 Drum Assembly (old back panel**) 4213 092 25841 4b
270 Drum Shaft/Bearing Kit 4213 092 05591 4
351 Control Panel (white 0312 767 15002) 4213 077 64631 1 351 Control Panel (white 0312 767 15003) 4213 077 67551 1 351 Control Panel (silver) 4213 077 82511 1 351 Control Panel (blue) 4213 077 68431 1 351 Control Panel (yellow) 4213 077 68491 1 351 Control Panel (olive green) 4213 077 68461 1
352 Timer Knob Assembly (white 0312 767 15002) 4213 092 33801 1 352 Timer Knob Assembly (white 0312 767 15003) 4213 092 30631 1 352 Timer Knob Assembly (silver) 4213 092 36251 1 352 Timer Knob Assembly (blue) 4213 092 26591 1 352 Timer Knob Assembly (yellow) 4213 092 26611 1 352 Timer Knob Assembly (olive green) 4213 092 26631 1
353 Control Panel Assembly (white 0312 767 15002) 4213 092 27141 1 353 Control Panel Assembly (white 0312 767 15003) 4213 092 25591 1 353 Control Panel Assembly (silver) 4213 092 36241 1 353 Control Panel Assembly (blue) 4213 092 26581 1 353 Control Panel Assembly (yellow) 4213 092 26601 1 353 Control Panel Assembly (olive green) 4213 092 26621 1
359 Ignis Door Hinge Assembly (white) 4213 092 26071 1 359 Continental Door Hinge Assembly (all colours) 4213 092 25361 1
362 Window 4213 077 44093 1 362 Window (modified for chrome door on silver variant) 4213 075 15501 1
363 Ignis Door Frame (white) 4213 077 52694 1 363 Continental Door Frame (silver) 4213 077 84071 1 363 Continental Door Frame (chrome) 4213 077 82721 1 363 Continental Door Frame (blue) 4213 077 65211 1 363 Continental Door Frame (yellow) 4213 077 65341 1 363 Continental Door Frame (olive green) 4213 077 65921 1
363a Ignis Door Handle Insert (white) 4213 077 52982 1 363a Continental Door Handle (silver) 4213 077 82861 1 363a Continental Door Handle (blue) 4213 077 65221 1 363a Continental Door Handle (yellow) 4213 077 65351 1 363a Continental Door Handle (olive green) 4213 077 65931 1
364 Latch Pivot 4213 075 13013 1 365 Latch Spring 4213 075 70833 1 366 Door Latch 4213 077 53413 1 367 Switch Strike 4213 077 53433 1 368 Bottle 4213 092 17941 1 369 Loom Clip 4213 075 70941 1
Please note, bold text indicates choice of different parts depending on the model 4213 094 63049
Page 10
White Knight CL767 Variants - Parts List
370 Latch Guide 4213 077 40992 1
376 Front Panel Assembly (white) 4213 092 21111 2 376 Front Panel Assembly (silver) 4213 092 36231 2 376 Front Panel Assembly (blue) 4213 092 28581 2 376 Front Panel Assembly (yellow) 4213 092 28591 2 376 Front Panel Assembly (olive green) 4213 092 28601 2
385 Table Top Bracket 4213 077 40923 1
386 Curved Metal Top Cover Assembly (white) 4213 092 21521 1 386 Curved Metal Top Cover Assembly (silver
)
4213 092 36141 1 386 Curved Metal Top Cover Assembly (blue) 4213 092 28131 1 386 Curved Metal Top Cover Assembly (yellow) 4213 092 28141 1 386 Curved Metal Top Cover Assembly (olive green
)
4213 092 28011 1
391 High/Low Heat Buttons (white) 4213 077 59394 1 391 High/Low Heat Buttons (silver) 4213 077 82741 1 391 High/Low Heat Buttons (blue) 4213 077 66881 1 391 High/Low Heat Buttons (yellow) 4213 077 67011 1 391 High/Low Heat Buttons (olive green) 4213 077 66021 1
393 Flex Support Clip 4213 077 40982 3 & 4a 394 Foot 4213 077 39832 1
397 Condenser Door Assembly (white) 4213 092 21131 1 397 Condenser Door Assembly (silver) 4213 092 36081 1 397 Condenser Door Assembly (blue) 4213 092 26551 1 397 Condenser Door Assembly (yellow) 4213 092 26561 1 397 Condenser Door Assembly (olive green) 4213 092 26571 1
399 Rear Seal Clamp Plate (old back panel only**) 4213 070 11712 4a 400 Insulating Plate 4213 070 14051 4a 401 Rear Banjo Duct Assembly 4213 092 21141 4a 402 Access Panel (old back panel only**) 4213 070 14061 4a 403 Roller Assembly 4213 092 35651 1 404 Sump Gasket (Placet) 4213 078 54181 2
413 Back Panel Assembly (new*) 4213 092 37201 4a 413 Back Panel Assembly (old**) 4213 092 35511 4b
416 Condenser Box Removel Strap Assembly 4213 092 24321 1 432 Motor Bracket assembly 4213 092 26161 4a 433 Seal Clamp Kit 4213 092 27661 4a 434 Loom Strap 4213 078 46311 3 437 Condenser Housing Assembly 4213 092 21151 2 440 Banjo/Seals/Clips/Bearing Pads Assembly 4213 092 21161 2 441 Banjo Case 4213 089 20652 2 442 Brush Seal 4213 077 40941 2 444 Lifter 4213 077 41009 4a 445 Bearing Pads & Brush Seals Set 4213 092 21171 2 445a Bearing Pads (long) 4213 077 40962 2 445b Bearing Pads (short) 4213 077 40952 2 446 Cooling Air Fan 4213 077 56173 4a 447 Fan Cover Assembly 4213 092 21181 4a 448 Spring (Fan Cover) 4213 075 71533 4a 449 Inlet Duct Case Assembly 4213 092 21241 1
Please note, bold text indicates choice of different parts depending on the model 4213 094 63049
Page 11
White Knight CL767 Variants - Parts List
450 Inlet Duct Panel Seal 4213 077 08552 4a 453 Inlet Duct Rear Seal 4213 077 08566 4a 454 Filter 4213 092 18351 2 456 Banjo Seal 4213 077 08484 2 457 'J' Clip 2513 482 08002 2 & 3 458 Condenser Latch Set 4213 092 21191 2 460 Pivot Bracket 4213 077 51406 1 461 Bottle Housing Assembly 4213 092 17951 1 472 Condenser Housing (front) 4213 077 55998 2 473 Condenser Housing (rear) 4213 077 56007 2 474 Finger Guard 4213 075 10681 2 475 Condenser Inlet Duct 4213 092 26171 2 & 3 476 Adaptor Nut & Seal 4213 092 09071 3 & 4a 478 Re-circulating Fan 4213 092 34011 4a 479 Rear Panels Seal Kit 4213 092 21221 4a 483 Inlet Duct Case 4213 077 56114 4a 484 Shaft Seal Cover 4213 070 11362 4a 485 Shaft Seal 4213 078 52622 4a 498 Condenser Door Panel Seal 4213 078 52723 1 500 Hose Band 8213 130 28451 2 501 Cable Tie Base 4213 078 49341 3 502 110mm Cable Tie 4213 078 45371 3 503 Condenser Pump (see 166) 4213 078 54171 2 505 Housing Seal Assembly 4213 092 21231 2
506 Housing - Banjo Seal 4213 077 60793 2 507 Housing Clip 2513 700 03722 2 508 Sump Cover 4213 077 65701 2 509 Latch Seal 4213 077 56593 1 510 Condenser Door Inner 4213 077 56576 1
511 Condenser Door Outer (white) 4213 077 56583 1 511 Condenser Door Outer (silver) 4213 077 82361 1 511 Condenser Door Outer (blue) 4213 077 66971 1 511 Condenser Door Outer (yellow) 4213 077 67101 1 511 Condenser Door Outer (olive green) 4213 077 66091 1
512 Secondary Seal 4213 078 49941 2 513 Condenser Door Latch 4213 077 56605 1 514 Inlet Duct Support 4213 070 11372 3 515 T.O.C. Cover and Seal Kit 4213 092 27671 4a 522 M5 X 25 Hex Screw 2522 032 13171 1 523 Spring Adjuster 4213 077 51561 1 524 Split Pin 2513 659 06067 1 525 Spring (tension) 4213 075 71193 1 526 Top Bottle Switch Bracket 4213 077 60092 1 527 Pivot Pin 4213 075 71841 1 538 Housing Drawbar Spring 4213 078 53494 1 543 Capacitor Plate 4213 070 09323 4a 550 Anti-foul Plate 4213 070 12601 4a 552 Blanking Wall 4213 077 58381 2 554 Timer Shaft Support 4213 077 60081 1 555 Button Switch Spring 4213 075 71151 1 556 Switch Bracket 4213 070 11631 1 557 Drain Hose Kit 4213 089 10381 3 558 Heater Mounting Brackets/Top Hats - new back panel only* 4213 070 14471 4a 560 Door Buffer 4213 077 83051 1
Please note, bold text indicates choice of different parts depending on the model 4213 094 63049
Page 12
White Knight CL767 Variants - Parts List
Loom Assembly 4213 076 53165 User Instruction Booklet 4213 094 45689
Not shown on exploded views
* New Back Panel Assembly - introduced on all condensers in week 28 2002 (serial numbers beginning 0228 or higher). To additionally help with identifying machines the 12 digit product code on the rating plate will end with /4 - for example 0312 767 15002/4. Items 399 and 402 are no longer used. The following have new part numbers - Heater Assembly 227 (wiring has been altered), Drum Assembly 266 (back of drum is now slightly domed, Heater Mounting Brackets 558 (used to be part of the back panel but are now separate items).
** Old Back Panel Assembly - all older condensers built up to the end of week 27 2002 (serial numbers beginning up to and including 0227). This assembly was split into the main Back Panel (413) which covered the top two thirds of the back of the dryer and the Access Panel (402) which covers the remaining bottom third. The Rear Seal Clamp Ring (399) was fitted to this older version of the 767. Please note different part numbers for the Heater Assembly (227) and Drum Assembly (266)
Please note, bold text indicates choice of different parts depending on the model 4213 094 63049
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