White Knight B96M8W Service Manual

Trouble Shooting & Safety Guide
Wiring Diagram
Exploded Views
Parts List
September 2016
8kg
Condenser Tumble Dryer
White Knight - B96M8W
SERVICE MANUAL
Note: Please read before servicing the unit. Any problems: contact your service centre
CONTENTS – B96M8W
2. User error checklist
3. Control panel connection diagram
3.1 Lack of display on control panel
3.2 Drum does not turn but the control panel displays correctly
3.3 Heating system failure
3.4 The drum turns but the appliance fails to dry
3.5 The dryer makes an abnormal noise when operating
3.6 The dryer produces an abnormal smell when operating
3.7 The LED displays when the dryer is operating
3.8 Error warning codes
4.1 Disassembly warnings
4.2 Disassembly methods
5. Wiring diagram
6. Exploded view
2. User error checklist – please check prior to service
Symptoms
The drum does not rotate
The dryer gives out abnormal heat
The clothes are creased or shrunk
Check whether:
There is power to the appliance The door is closed The correct program has been selected and the start button has been pressed The heat exchanger is assembled and fit correctly The maintenance cover is locked in place The door is sealed correctly The dryer is overloaded The correct program has been selected
3. Control panel connection diagram
P0 Live and neutral P1 Load moisture sensor P2 Motor L + heater (700W) L P3 Drum light and pump P4 Door switch P5 Heater N+ motor N P6 Heater (1600W) L P7 Water level sensor, Inlet thermistor and Exhaust thermistor
3. FAULT FINDING
3.1 Lack of display on control panel
Check if power is NO YES getting to the appliance Check fuse for continuity Replace fuse
YES
Switch off the appliance NO Check power cord and YES Replace the mains cable Check for 230V between loom harness for damage or loom harness as necessary pins P0 on PCB
YES YES
Replace the PCB Check the RFI filter for damage
3.2 Drum does not turn but the control panel displays correctly
YES Check if the belt is loose or damaged Re-fit or replace belt
NO YES Check if the terminals of P2 are loose Ensure that the terminals are connected correctly
NO YES Check the front support wheel for damage Replace the front support wheel (including wheel shaft)
NO YES Check if the capacitor has correct value Insert or replace capacitor and is connected to the loom
NO YES Check if the tension spring Install or replace the tension spring
NO YES Check the motor for damage Replace the motor
NO YES Check for blockage/binding when drum rotates Check and remove blockage
NO YES Check for damage to the drum bearing Replace the drum bearing assembly
NO YES Check any damage to door switch Replace the door switch
NO YES
Check loose connections or damage to loom Re-assemble or replace the loom
3.3 The heating system does not work
YES
Check if the “cool” program is in operation Re-test the appliance in a heating program
NO YES Check if terminal P4 is loose Re-attach terminals
NO YES Check if the loom is damaged Replace the loom harness
NO YES Check if the Inlet thermostat on the heater Replace the heater subassembly assembly is damaged
3.4 The drum turns but the appliance fails to dry
Is the ambient temperature higher than 35°C
NO YES Check the correct program has been selected Select the correct program
NO YES Check if the dryer is overloaded The load placed in the drum must not exceed the
maximum load rating stated in the instruction book
NO YES Check that the filter is clean Clean the filter
NO YES Is the heat exchanger blocked Clean the heat exchanger
NO
YES Is the Inlet thermostat damaged or has the thermal Reset the thermal cut-out if tripped. Replace the heater cut-out tripped subassembly if damaged
NO YES Is the heater damaged Replace the heater subassembly
NO YES Check the load moisture sensors Clean and then check. If still faulty, replace.
3.5 The dryer makes an abnormal noise when operating
Check to find the source of the noise
YES Check if the screws holding the lifter to the drum Tighten the screws accordingly are loose
NO YES Is the front support wheel damaged Replace the front support wheel subassembly including
shaft
NO YES Is the tension spring connected between the Reassemble the tension spring motor and the base
NO YES Is the motor noisy Replace the motor
NO YES Check if the fan is loose or damaged Reassemble or replace the fan
NO
YES
Is the drum bearing/drive shaft damaged Replace the drum assembly
NO
YES Does either the drainage or overflow Ensure the hoses are positioned correctly pipe rub on the rotating drum
3.6 The dryer produces an abnormal smell when operating
YES Is there any sign of deposits on the heater Clean the heater
NO YES Is the main drive belt slipping Replace the main drive belt. Check the spring providing
tension (between the motor and base)
NO YES Has the motor stalled Check for any signs as to why the motor stalled (e.g.
drum jammed). Replace motor if no issues found.
NO YES Check for any signs of overheating of electrical Replace any parts as necessary components
3.7 The LED displays when the dryer is operating
YES Check if the bottle is full Empty the bottle
NO YES Check if the pump is connected correctly Attach the terminals accordingly or replace the loom Check PCB for any signs of damage Check connections on PCB and replace if necessary
NO
YES
Check if the pump is damaged or blocked Replace or clean the pump
NO YES Check if the water level sensor is damaged Replace the water level sensor
3.8 Error warning codes
Error ‘code’ Error description Parts to check
Bottle full
indicator lit
Bottle is full of water
and bottle full indicator is lit
Check the water container, pump and water level
sensor
E30 Heater not working Check the heater and motor Clean filter indicator lit
E32
E33
E34
Filter mesh is blocked Clean the filter mesh and restart the machine
Load moisture sensor not
working
Inlet thermistor not functioning
correctly
Exhaust thermistor not
functioning correctly
Check the moisture sensors and restart the machine
Check the inlet thermistor (on heater assembly) and
check associated connections
Check the exhaust thermistor (below filter) and check
associated connections
4.1 Disassembly warnings
The mains cable must
be disconnected from the power supply when disassembling or repairing the
machine.
The loom harness and terminals used must be for the correct wire size and the correct tools must be
used to crimp any terminals onto the harness. Insulation tape must be used where appropriate.
When attaching terminals to the mating connectors, always ensure that they are pushed fully on.
When attaching a wire via a screw terminal, ensure that sufficient wire is underneath the screw terminal. Ensure that the screw is tightened satisfactorily.
The loom harness should not touch any moving parts or sharp edges. The wiring route around high
temperature objects (e.g. motor) should be followed as per the initial construction.
Always use the specified screws
Loading...
+ 14 hidden pages