White RB650 User Manual

Page 1
REAR TINE
(12/98)
TILLER
MODEL
RB650
21A-458B190
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-9722.
WHITE OUTDOOR PRODUCTS COMPANY P.O. BOX 361131 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO.770-10193
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
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SECTION 1: FINDING YOUR MODEL NUMBER
This Operator’s Manual is an important part of your new tiller. It will help you assemble, prepare and maintain your tiller. Please read and understand what it says. Before you start to prepare your tiller for its first use, please locate the model plate and copy the information from it in this Operator’s Manual. The information on the model plate is very important if you need help from your dealer or the customer support department.
• Every tiller has a model plate. You can locate it by standing in the operating position behind the unit and looking down at the center of the rear tine cover.
• The model plate will look like Figure 1.
This is where your model number will be.
XXX-X-XXX-X-XXX XXXXXXXXXXX
This is where your serial number will be.
WHITE OUTDOOR
PRODUCTS COMPANY
P.O. BOX 361131
CLEVELAND, OHIO 44136
Copy the model number here:
Copy the serial number here:
Figure 1
SECTION 2: CALLING WARRANTY SERVICE
If you are having difficulty assembling this product or if you have any question regarding the controls, operation or maintenance of this unit, please call the Customer Dealer Referral Line. You can reach them by calling:
1-800-949-4483
Before calling your local dealer, make sure that you have your model and serial numbers ready. By having the model and serial numbers ready, you help your local dealer give you faster service. To find your unit’s model and serial number, see SECTION 1: FINDING YOUR MODEL NUMBER.
Page 3
SECTION 3: IMPORTANT SAFE OPERATION PRACTICES
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF
NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR TILLER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— HEED
ITS WARNING.
WARNING: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your tiller was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This tiller is capable of amputating hands and feet. Failure to observe the following safety instructions could result in serious injury or death.
1. GENERAL OPERATION
• Read this operator’s manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
• Your tiller is a powerful tool, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to till soil. Do not use it for any other purpose.
• Never allow children under age 14 to operate the unit. Children 14 years and older should only operate the unit under close parental supervision. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use your unit.
• Do not operate tiller while under the influence of alcohol or drugs.
• Keep the area of operation clear of all persons, particularly small children and pets. Stop the engine when they are in the vicinity of your tiller.
• Wear sturdy, rough-soled work shoes and close fitting slacks and shirt. Shirt and slacks that cover the arms and legs and steel-toed shoes are recommended. Do not wear loose fitting clothes or jewelry and secure hair so it is above shoulder length. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
• Operate tiller only in daylight or good artificial light.
• Do not start tiller unless the shift lever (if provided) is in the neutral (N) position.
• Do not allow anyone to stand or walk in front of tiller when starting or running engine.
• Do not place feet or hands on or near the tines when starting the engine or while the engine is running.
• Never attempt to make depth bar, tine width, cable, handle, or wheel adjustments while the engine is running.
• Do not leave the tiller unattended with the engine running.
• Before attempting to remove rocks, bricks and other objects from tines, stop the engine and be sure the tines have stopped completely. Disconnect the spark plug wire and move it away from the spark plug.
• If your machine should start making an unusual noise or vibration, immediately stop the engine and allow the machine to come to a complete stop. Disconnect the spark plug wire and move it away from the spark plug. Take the following steps:
• Inspect for damage.
• Repair or replace any damaged parts.
• Check for any loose parts and tighten to assure continued safe operation.
• Muffler and engine become hot and can cause a burn. Do not touch.
• Keep all shields, guards and safety devices in place and operating properly.
• Use caution when tilling near fences, buildings and underground utilities. Rotating tines can cause damage or injury.
• Do not operate engine if air cleaner or cover over carburetor air intake is removed, except for adjustment. Removal of such parts could create a fire hazard.
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• Only use accessories approved for this machine by the manufacturer. Read, understand, and follow all instructions provided with the approved accessory.
• If situations occur which are not covered by this manual, use care and good judgment. Contact your dealer for assistance.
2. CHILDREN
• Tragic accidents can occur if the operator is not alert to the presence of small children. Children are often attracted to the tilling activity. Never assume that children will remain where you last saw them.
• Keep children out of the work area and under the watchful eye of a responsible adult other than the operator.
• Be alert and turn the unit off if a child enters the area.
• Never allow children under the age of 14 to operate the tiller.
3. SERVICE
• Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
• Store fuel and oil in approved containers, away from heat and open flame, and out of the reach of children. Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine is running. Allow engine to cool at least two minutes before refueling.
• Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Never refuel unit indoors because flammable vapors will accumulate in the area.
• Never store the machine or fuel container inside where there is an open flame or spark such as a gas hot water heater, space heater, clothes dryer or furnace.
• Never run your machine in an enclosed area as the exhaust from the engine contains carbon monoxide, which is a odorless, tasteless and deadly poisonous gas.
• To reduce fire hazard, keep engine and muffler free of leaves, grass, and other debris build-up. Clean up fuel and oil spillage. Allow unit to cool at least 5 minutes before storing.
• Before cleaning, repairing, or inspecting, make certain the tines and all moving parts have stopped. Disconnect the spark plug wire and keep wire away from spark plug to prevent accidental starting. Do not use flammable solutions to clean air filter.
• Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Do not alter or tamper with the engine’s governor setting. The governor controls the maximum safe operating speed of the engine. Overspeeding the engine is dangerous and will cause damage to the engine and to other moving parts of the machine.
WARNING — YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
Figure 2 Safety labels found on your unit
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Page 5
5
SECTION 4: LOOSE PARTS
Handle
Assembly
Control
Rod
Depth
Stake
Assembly
NOTE: Cable tie not shown.
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6
SECTION 5: ASSEMBLY INSTRUCTIONS
IMPORTANT: This unit is shipped WITHOUT
GASOLINE or OIL. After assembly, see separate engine manual for proper fuel and engine oil recommendations.
NOTE: Left and right is determined from the
operator’s position, standing behind the tiller.
TOOLS REQUIRED FOR ASSEMBLY
Adjustable Wrenches Pair of Pliers
TO REMOVE UNIT FROM CARTON
1. Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.
2. Remove loose parts included with unit (i.e., operator’s manual, etc.).
3. Cut along dotted lines and lay carton down flat.
4. Remove packing material.
5. Roll or slide unit out of carton. Check carton thoroughly for loose parts.
6. Extend control cable and lay on the floor. Be careful not to bend or kink control cable.
T-Handle Hex Bolt
ATTACHING DEPTH STAKE ASSEMBLY
1. Tip the tiller forward so it rests on front counterweight.
2. Raise the tine shield hinge flap assembly. Remove "T" knob, flat washer and hex bolt from depth stake. Insert the depth stake assembly in front of spacer (under the tine shield) and up through the tine shield assembly as shown in Figure 3.
3. Insert clevis pin through the tine shield and the second hole from top of the depth stake. Secure with hairpin clip.
4. Insert hex bolt into the top hole of the depth stake assembly. Place flat washer on hex bolt and thread “T” knob onto the hex bolt. See Figure 3. Tighten securely.
5. Tip the tiller back down so it rests on the depth stake (transport position).
ATTACHING THE HANDLE ASSEMBLY
Remove
Handle
Ass’y
Washer
Depth StakeStake
Depth Stake
Figure 3
T-Knob
Hex Bolt
Washer
Handle Bracket
Clevis Pin
Hairpin Clip
Figure 4
1. Remove top two bolts and flange lock nuts from handle mounting brackets as shown in Figure 4. Do not remove the bottom bolt and nut.
2. Place handle assembly in position between the handle mounting brackets. See Figure 4.
3. Line up holes in handle with holes in handle mounting brackets. Secure with hardware removed in step 1.
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7
Hex
Nut
Slot in
Cable Bracket
Washer
Hex
Nut
Figure 5
3. Pull the cable upwards to obtain slack, push the "Z" end into the bail. You will need to attach "Z" fitting from the inside to the outside.See Figure
6.
4. With the clutch control bail released, adjust the bottom nut at the cable bracket three turns up from end of threads. Tighten the upper nut against the bracket. Carefully squeeze the clutch control bail against the handle. The control wire should now be straight.
NOTE: Do not overtighten control wire. Too much
tension may cause it to break.
WARNING: Be certain to check the
clutch cable adjustment as instructed on page 7 of your owner’s guide before operating the tiller.
Secure drive cable to handle using cable tie. Refer to Figure 8. Cut off excess end of cable tie.
ATTACHING THE CLUTCH CABLE
Attach the clutch cable to the handle as follows (be careful not to kink the cable).
1. Route the clutch cable to the left side of the tiller, and underneath the handle. Remove one hex nut and lock washer from the end of the casing on the clutch cable. Thread the other nut all the way onto the threaded casing, as far as it will go.
2. Slip the wire through the slot on the cable bracket on the handle. Push the end of the casing up through the cable bracket. Slide the lock washer on the casing and rethread the hex nut on the end of the cable casing, four turns. Do not tighten at this time. See Figure 5.
"Z" Fitting
ATTACHING THE CONTROL ROD
1. Remove hairpin clips from control rod, (rubber washers to remain on control rod).
2. Insert one end of the control rod through the indicator bracket on the shift cover and secure with hairpin clip that was removed in step 1. See Figure 7.
3. Insert the remaining end of the control rod through the hole in the gear selector handle and secure with hairpin clip. See Figure 8.
.
Control Rod
Rubber
Washer Idler Pulley Rod
Figure 7
Indicator Bracket
Hairpin
Clip
Clutch Control Bail
Figure 6
CHECKING THE CLUTCH ADJUSTMENT IMPORTANT:
gasoline before checking this adjustment. Refer to the separate engine manual packed with your tiller for proper fuel and engine oil recommendations.
Service the engine with oil and
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8
Position the tiller so the front counterweight is against a solid object, such as a wall. With the gear selection lever in NEUTRAL, start the engine. Refer to the separate engine manual. Standing on the right side of the tiller, examine the belt (inside the belt cover). It should not be turning.
NOTE: Do not put fingers under the belt cover.
Recheck both adjustments, and readjust as necessary.
NOTE: A secondary cable adjustment is available
if you reach the point that additional adjustment is needed. Remove the belt cover and move the hex nuts at the other end of the cable towards the end of the casing. Then readjust the hex nuts at the handle.
If the belt turns with the unit in neutral, adjust by moving the hex nut below the cable bracket down two full turns. See Figure 5. Tighten the upper hex nut against the bracket. Now move the shift lever to FORWARD (Wheels Forward) position. Carefully engage the clutch by lifting the clutch control bail against the handle. The wheels should spin.
If the wheels do not spin with the unit in forward,
adjust by moving the hex nut which is above the cable bracket up two full turns. Tighten the bottom hex nut against the bracket.
SECTION 6: CONTROLS
Gear Selection Handle
Control Rod
Control Cable
Height Adjustment
Crank
Clutch Control Bail
TIRE PRESSURE
The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the unit. Recommended operating tire pressure is approximately 20 p.s.i. (check sidewall of tire for tire manufacturer’s recommended pressure).
WARNING: Maximum tire pressure
under any circumstances is 30 p.s.i. Equal tire pressure should be maintained on both tires.
GEAR SELECTION HANDLE
The gear selection handle is located in the center of the handle on the tiller. It is used to select NEUTRAL, REVERSE, or one of the FORWARD modes (see below). Pull or push the handle so that the indicator on top of shift cover points to the operating mode desired. See Figure 8. NEUTRAL—Transmission is in neutral. REVERSE—Reverse wheel drive. FORWARD Modes: Wheels Forward— Forward wheel drive only. Tines Reverse— Forward wheel drive and reverse tine drive. Tines Forward— Forward wheel and tine drive.
Cable Tie
Figure 8
THROTTLE CONTROL
The throttle control lever is located on the engine. It controls the engine speed and stops the engine. See Engine manual for further information.
CHOKE LEVER
The choke lever is located to the left of the throttle. It is used to enrich the fuel mixture in the carburetor when starting a cold engine. See Engine manual for further information.
WARNING: Make certain unit is in
NEUTRAL when starting the engine.
NOTE: If difficulty is encountered in moving the
gear selection handle, move the tiller forward or backward slightly to allow the gears to synchronize.
CLUTCH CONTROL BAIL
The clutch control bail is located below the handle. See Figure 8. Lifting the clutch control bail against the handle engages the wheel and tine drive mechanisms.
NOTE: Never engage clutch lever while shifting.
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9
DEPTH STAKE
The depth bar controls the tilling depth. Refer to SECTION 8: HOW TO USE YOUR TILLER on page
9.
SECTION 7: OPERATION
HANDLE ADJUSTMENT (See Figure 8)
The handle may be adjusted to be raised or lowered in line with the tiller. To adjust the handle position loosen the handle height adjustment crank a few turns. Pivot handle up or down to desired position. Tighten crank.
NOTE: Engine is shipped without oil.
WARNING: Before operating the tiller,
be certain to read SECTION 8: HOW TO USE YOUR TILLER on page 9. Use the reverse tine drive when tilling virgin ground, sod or hard soil. Use the forward tine drive when cultivating or tilling soft ground.
BEFORE STARTING
1. Service engine with oil as instructed in the separate engine manual packed with your unit.
2. Fill fuel tank with clean, fresh, lead-free, low-lead or regular grade leaded gasoline.
TO START ENGINE
WARNING:
Standing In Front Of The Tiller While The Engine Is Running Or Being Started.
1. Place the throttle control lever in the FAST (rabbit) position.
2. Move choke lever to CHOKE position.
NOTE: A warm engine may not require choking.
Be Sure No One Is
3. Stand at side of tiller. Grasp the starter handle and pull out slowly, until it pulls slightly harder. Let rope rewind slowly.
4. Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
5. Repeat steps 3 and 4 until engine starts.
6. As engine warms up and begins to operate evenly, move choke lever gradually to RUN position. If engine falters, return to choke position, then slowly move to RUN position.
7. Refer to engine manual for additional engine information.
NOTE: After starting engine and prior to using the tiller, be certain to check the clutch adjustment as described in “Checking the Clutch Adjustment” section of Assembly Instructions.
TO STOP ENGINE
1. Move throttle control to the STOP position.
2. Disconnect spark plug wire and ground to pre­vent accidentally starting while equipment is unattended.
NOTE: After the first ten hours of operation, recheck the clutch adjustment. Refer to “Checking the Clutch Adjustment” section of the Assembly Instructions.
SECTION 8: HOW TO USE YOUR TILLER
WARNING: When operating the tiller
for the first time, use the depth stake setting that gives 1 inch of tilling depth (second hole from the top). See Figure 9.
Tilling depth is controlled by the depth stake which can be adjusted to five different settings. See Figure
9. Adjust the side shields as shown in Figure 10, as you adjust the depth stake. Be certain spark plug wire is disconnected and grounded against the engine.
1. When using the tiller for the first time, use the second adjustment hole from the top (1" of tilling depth). See Figure 9.
2. When breaking up sod and for shallow
3. When tilling loose soil, depth stake may be
cultivation, use the setting which gives 1" of tilling depth (second hole from the top). Place the side shields in their lowest position. For further depth, raise the depth stake and side shields and make one or two more passes over the area.
raised to its highest position (use bottom adjustment hole) to give the deepest tilling depth. Raise the side shields to their highest position.
Page 10
10
Use This
Clip
Position
Position First Time
Clevis Pin
Figure 9
4. To transport tiller, lower the depth stake (use top adjustment hole).
5. To adjust the depth stake, remove the clevis pin and hairpin clip. See Figure 9. Move the depth stake to the desired setting.
6. To adjust the side shields, remove the wing nuts. See Figure 10. Place side shield in position desired. Replace wing nuts and tighten securely.
Transport Position
Hairpin
TO OPERATE THE TILLER:
1. Select the depth stake setting.
2. Start engine as instructed on page 9.
3. Move gear selection handle to one of the forward modes or reverse.
Use the reverse tine drive when tilling virgin ground, sod or hard soil. Use the forward tine drive when cultivating or tilling soft ground.
IMPORTANT: When using the forward tine
drive, lower the depth stake (use a shallower tilling depth) to make certain the tines do not run across the ground.
WARNING: Do not move the gear
selection handle with the wheels or tines engaged. Make certain the unit is stopped completely before changing the gear selection.
4. Squeeze the clutch control bail against the handle to engage the wheels and tines.
NOTE: Make certain the gear selection indicator is
correctly positioned before engaging the clutch handle. If it is between gears, the engine will stall.
Use This
Hole for
Lowest (Shallowest)
Position
Use This Hole for
Highest (Deepest)
Figure 10
Side
Shields
SECTION 9: ADJUSTMENTS
HANDLE ADJUSTMENT
The handle height may be adjusted. Refer to the Control section for details of handle adjustment.
To transport tiller, do not engage the tines. Select the wheel drive only.
WARNING: Do not push down on the
handles so that the wheels are lifted off the ground while using the reverse tine drive, or the tiller could move backward and cause personal injury.
For best results, it is recommended the garden be tilled twice (lengthwise, then widthwise) to pulverize the soil.
BELT TENSION ADJUSTMENT
Periodic adjustment of the belt tension may be required due to normal stretch and wear on the belt. Adjustment is needed if the tines or wheels seem to hesitate while turning, but the engine maintains the same speed.
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To adjust the tension on the belt, refer to clutch adjustment information in “Checking the Clutch Adjustment” section of the Assembly Instructions. After belt tension has been adjusted, if the belt is excessively stretched, you may need to adjust the idler pulley rod. This can easily be checked. With the engine off and the clutch control bail disengaged, shift the gear selection handle to each forward mode. If the indicator bracket touches the idler pulley rod, (with the clutch control bail disengaged), then an adjustment is necessary.
1. Disconnect and ground out spark plug wire against the engine.
2. Remove the belt cover as described in the belt replacement section on page 12.
3. Remove the hairpin clip and flat washer from the idler pulley rod. See Figure 12.
4. Move the idler pulley rod to the lower hole in the idler bracket. See Figure 12.
SECTION 10: LUBRICATION
Transmission—The transmission is pre-lubricated
and sealed at the factory. It requires no checking unless the transmission is disassembled. To fill with grease, lay the right half of the transmission on its side. Add 30 ounces of Benalene 920 grease. Apply a bead of RTV or silicone sealant to the right half of the transmission, all the way around the gear compartment. Assemble the left half to it. This grease can be obtained at your nearest authorized dealer. Order part number 737-0300.
5. Replace the wave washer and hairpin clip.
6. Check clearance of the idler pulley rod to the indicator bracket by shifting to each forward mode, as before.
CARBURETOR ADJUSTMENT
WARNING:
made to the engine while the engine is running, (e.g. carburetor), disengage all clutches and tines. Keep clear of all moving parts. Be careful of heated surfaces and muffler.
Never make unnecessary adjustments. The factory settings are correct for most applications. If adjustments are needed, refer to the separate engine manual packed with your tiller.
Clutch Bail—Lubricate the pivot point on the clutch bail and the cable at least once a season with light oil. The control must operate freely in both directions. Pivot Points—Lubricate all pivot points and linkages at least once a season with light oil. Tine Shaft—Remove tines at least once a season and lubricate with oil. Wheel Axle—Remove the wheel assemblies at least once a season and lubricate with oil.
If any adjustments are
SECTION 11: MAINTENANCE
WARNING: Disconnect the spark plug
wire and ground it against the engine before performing any repairs or maintenance.
ENGINE
Refer to the separate engine manual for engine maintenance instructions.
Maintain engine oil as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully. Service air cleaner every ten hours under normal conditions. Clean every hour under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual packed with your unit.
IMPORTANT: Never run your engine without air
cleaner completely assembled. The spark plug should be cleaned and the gap reset every 25 hours of engine operation. Spark plug
replacement is recommended at the start of each tiller season; check engine manual for correct plug type and gap specification. Clean the engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation which is essential to engine performance and life. Be certain to remove all dirt and combustible debris from muffler area.
CLEANING THE TINE AREA
Clean the underside of the tine shield after each use. The dirt washes off the tines easier if washed off immediately instead of after it dries.
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BELT REPLACEMENT
Brkt.
Brkt.
CAUTION:
belt.
Your tiller has been engineered with a belt made of special material (Kevlar Tensile) for longer life and better performance. It should not be replaced with an off-the-shelf belt. If belt replacement is required, order belt or belts by part number from your nearest authorized dealer. Part No. 754-0434—‘‘V’’ Belt
1. Disconnect and ground the spark plug wire against the engine.
2. Remove the belt cover from the left side of the tiller as follows: See Figure 11.Remove two torx screws from the top of belt cover.
3. Remove the hex cap nut and flat washer from the side of the belt cover. Remove the hex screw at the bottom of the front of the cover.
4. Remove the belt keeper bracket located behind the engine pulley by removing two hex bolts and lock washers. See Figure 12.
5. Remove belt. Reassemble new belt, following instructions in reverse order.
Do not use an off-the-shelf
NOTE: Upon reassembly, make certain the belt is
routed over the idler pulley and inside of belt keepers by engine pulley. See Figure 12.
Idler Pulley Rod
Engine Pulley
Belt Keeper
Figure 12
Idler
TIRES
Recommended operating tire pressure is approximately 20 p.s.i. (check sidewall of tire for tire manufacturer’s recommended pressure). Maximum tire pressure under any circumstances is 30 p.s.i. Equal tire pressure should be maintained on both tires. When installing a tire to the rim, be certain rim is clean and free of rust. Lubricate both the tire and rim generously. Never inflate to over 30 p.s.i. to seat beads.
Self Tap
Screw
Torx Screws
Figure 11
Belt Cover
Hex Cap Nut
WARNING: Excessive pressure (over
30 p.s.i.) when seating beads may cause tire/rim assembly to burst with force sufficient to cause serious injury.
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SECTION 12: OFF-SEASON STORAGE
If the tiller will not be used for a period longer than 30 days, the following steps should be taken to prepare the tiller for storage.
1. Clean the exterior of engine and the entire tiller thoroughly. Lubricate the tiller as described in the lubrication instructions.
2. Refer to the engine manual for correct engine storage instructions.
3. Wipe tines with oiled rag to prevent rust.
4. Store tiller in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment
in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any springs, bearings and cables.
SECTION 13: TROUBLE SHOOTING GUIDE
Trouble Possible Cause(s) Corrective Action
Engine fails to start
Engine runs erratic
Engine over­heats
Tines do not engage
Tines skip over ground Wheels do not engage
Fuel tank empty, or stale fuel. Throttle control lever not in correct
starting position (if so equipped). Blocked fuel line. Dirty aircleaner. Choke not in ON position. Spark plug wire disconnected. Faulty spark plug. Engine flooded. Unit running on CHOKE. Spark plug wire loose. Blocked fuel line or stale fuel.
Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Carburetor out of adjustment. Engine oil level low. Dirty air cleaner. Air flow restricted. Carburetor not adjusted properly. Foreign object lodged in tines. Tine clevis pin(s) missing. Pulley and idler not in correct adjustment. Not shifting properly.
Control cable not adjusted properly. Belt worn and/or stretched. Improper rotation. Forward rotation should only be used on soil that has
Clevis pin missing. Tiller is not being shifted properly.
Control cable not adjusted properly. Belt worn and/or stretched.
Fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Move throttle lever to start position.
Clean fuel line. Refer to the engine manual packed with your unit. Move switch to ON position. Connect wire to spark plug. Clean, adjust gap or replace. Refer to the engine manual packed with your unit. Move choke lever to OFF position. Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Clear vent. Drain fuel tank. Refill with fresh fuel. Refer to the engine manual packed with your unit. Refer to the engine manual packed with your unit. Fill crankcase with proper oil. Refer to the engine manual packed with your unit. Refer to the engine manual packed with your unit. Adjust carburetor as instructed in separate engine manual. Dislodge foreign object. Replace tine clevis pin(s). Take unit to authorized service dealer.
Refer to Controls section of operator’s manual for proper shifting procedures. Adjust control cable (see assembly instructions). Replace belt.
already been tilled, not on virgin soil. Replace clevis pin. Refer to Controls section of operator’s manual for proper shifting procedures. Adjust control cable (see assembly instructions). Replace belt.
Note: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
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Model 458 Model 458
Page 15
REF.
NO. PART NO. DESCRIPTION
1 611-0020 Wheel Shaft Ass’y: 33T 2 611-0021 Tine Shaft Ass’y: 18T 3 611-0128 Jack Shaft Ass’y 4 611-0129 Input Shaft Ass’y 5 617-0058 Rev. Idler Gear Ass’y: 30T 6 617-0059 Ftine Idler Gear Ass’y: 30T 7 617-0060 Tine Input Sprocket Ass’y: 9T 8 617-0061 Wheel Input Sprocket Ass’y: 10T 9 617-0062 Gear Ass’y: 11T 10 686-0108 R.H. Housing Ass’y 11 710-0376 Hex Bolt 5/16-18 x 1" Lg. 12 710-0599 Hex S-Tap Scr. 1/4- 20 x .5" 13 710-0604 Hex S-Tap Scr. 5/16-18 x .625" 14 710-3008 Hex Bolt 5/16-18 x .75" 15 711-1349 Input Shaft 16 712-0378 Hex Nut 7/16-20 17 712-3004A Flange Nut 5/16-18 18 713-0367 #420 Chain 1/2 Pitch x 50 Links 19 713-0484 #50 Chain 5/8 Pitch x 54 Links 20 716-0865 Snap Ring 21 717-0853 Shifting Fork 22 717-1582 Spur Gear 44T 23 717-1583 Spur Gear 30T 24 717-1584 Spur Gear 30T 25 717-1585 Spur Gear 44T 26 717-1587 Spur Gear 44T 27 717-1594 Spur Gear 16T
REF.
NO. PART NO. DESCRIPTION
28 721-0378 Seal 1.0 Shaft 29 721-0379 Seal .75 Shaft 31 726-0277 Taper Cap Ring 32 732-0496 Compression Spring .50" Lg. 33 736-0163 Thrust Wash. 1.03" I.D. x 1.62" O.D. 34 736-0351 Fl-Wash .76" I.D. x 1.5" O.D. 35 736-0407 Bell-Wash .45" I.D. x 1.0" 36 736-0518 Thrust Wash. .445 x 1.92 x .060 37 736-3088 Fl-Wash. .635" I.D. x 1.59 O.D. 40 738-0645 Detent Shaft 1/2" Dia. 41 738-0648 Jack Shaft .625 x 2.385 42 738-1013 Jack Shaft .625 x 5.0 43 741-0124 Ball Bearing 44 741-0420 Flange Bearing 1.0 x 2.5 x 1.38 45 741-0421 Flange Bearing .75 x 2.5 x 1.38 46 741-0563 Ball Bearing . 6692 x 5745 x .466 47 741-0862 Detent Ball .250 48 750-0258 Spacer .315 49 750-0570 Spacer 1.0 I.D x 2.0 O.D. x .440 50 750-0664 Spacer .505 I.D. x .88 O.D. x .440 51 750-0671 Spacer .75 x 2.0 x .50 52 786-0171 L.H. Chain Case Ass’y 53 786-0238 Gear Positioner Bracket
- 737-0300 Benelene 920 Grease
- 737-0288 Never Seez Grease
- 686-0107 Gear Case Assembly Complete
15
Page 16
Model 458
12
15
2
60
61
5
17
19
1
3
11
60
61
6
16
22
7
20
14
4
12
12
10
23
18
8
62
37
25
27
46
42
26
44
49
44
30
41
34
38
64
27
30
39 63
29
30
26
40
50
59
9
21
26
32 36
33
31
24
28
35
51
58
65
53
55
56
54
57
16
Page 17
Model 458
REF.
NO. PART NO. DESCRIPTION
1 747-1152 Shift Rod 2 649-0033 Upper Handle Ass’y 3 649-0034 Lower Handle Ass’y 4 710-3005 Hex Screw 3/8-16 x 1.25 5 710-3056 Hex Screw 5/16-18 x 3.25 6 711-0415 Clevis Pin 3/8-1.62 7 712-0379 Flange Lock Nut 3/8-24 8 712-0429 Hex Lock Nut 5/16-18 9 714-0147 Cotter Pin 10 720-0313 Grip 11 720-0210A T-Knob 12 720-0278 Foam Grip 14 726-0317 Cable Tie 15 735-0246 Plug 16 736-0117 Flat Washer 3/8 x .620 x .033 17 736-0242 Bell Wash. .340 I.D. x .872 O.D. 18 738-0958 Shoulder Spacer 19 784-0190 Handle Adjustment Crank 20 784-0191 Hex Nut Ret. Bracket
21 786-0120 Depth Stake 22 747-1157 Bail Clutch 23 786-0181 Shift Lever Rod 24 686-0044A Tine Shield Cover Ass’y 25 710-0176 Hex Cap Screw 5/16-18 x 2.75 26 710-3008 Hex Cap Screw 5/16-18 x .750 27 710-3097 Carriage Bolt 3/8-16 x 1.0 28 712-0421 Wing Nut 29 712-0431 Flange Nut 3/8-16 30 712-3004A Flange Nut 5/16-18 31 726-0106 Cap Nut
REF.
NO. PART NO. DESCRIPTION
32 738-0849 Hex Screw 5/16-18 x .75" Lg. 33 747-0432 Rod 34 750-0885 Spacer .435 O.D. x .322 I.D. 35 786-0090 Shoulder 36 786-0113 Tine Shield Hinge Flap 37 786-0176 R.H. Handle Brkt. 38 786-0177 L.H. Handle Brkt. 39 786-0178 Tine Shield 40 786-0179 Tine Shield Brkt. 41 786-0180 Shoulder Spacer Brkt. 42 686-0109 Shift Crank Ass’y 44 710-1017 Screw 1/4-14 x .625 46 715-0120 Spirol Pin 3/16 x 1.00 49 784-0208C Shift Cover 50 711-0415 Clevis Pin 51 712-3054 Hex Nut 3/8-24 Thd. 53 742-0305 13" Dia. Articulating Tine 54 738-0689 Shld. Bolt 1/2" DIa. x .175 55 736-0208 Fl-Wash. .51" I.D. x 1.50" 56 736-0253 Bell-Wash. .515" I.D. x 1.14" 57 738-0688 Shld. Bolt 1/2" Dia x .320 58 784-0160 Tine Adapter Ass’y 18" 59 714-0149B Internal Cotter Pin 60 735-0127 Rubber Washer 61 714-0104 Cotter Pin 62 710-3022 Hex Screw 3/8-16 x 2.75" Lg. 63 736-0204 Flat Washer 64 712-0431 Flange Nut .344 I.D. x .62 O.D. 65 736-0169 Lock Washer
Labels
Ref.
No.
N/I 777S30038 Model Plate N/I 777I20282 Shift Plate Facing Operator N/I 777D02264 Engine Spinner N/I 777D02263 White, Side of Belt Guard N/I 777I20358 Place Hand Here on Handle N/I 777I20451 Gear Selection on Handle
Part No. Code Description
17
Page 18
Model 458
27
46
45
9
26
4
12
19
6
1 8
25
2
11
44
22
23
10
14
28
18
17
20
5
16
13
7
21
24
15
3
40
43
42
41
39
35
38
37
36
37
34
32
33
31
30
29
18
Page 19
Model 458
REF.
NO. PART NO. DESCRIPTION
1 686-0111 Belt Cover Brkt. Ass’y 2 710-0237 Hex Bolt 5/16-24 x .62" Lg. 3 710-0412 Hex Bolt 1/4-28 x .75" Lg. 4 710-0502A Hex Wash.TT-Sems Screw 3/8-16 x
1.250" Lg. 5 710-0591 Hex Bolt 3/8-24 x 1.00 6 710-0599 Hex Wash. Hd. S-Tap Scr. 7 710-0723 Hex Cap Screw 3/8-16 x 1.25 8 712-0266 Ctr. Lock Jam Nut 3/8-16 9 712-0267 Hex Nut 5/16-18 10 714-0104 Internal Cotter Pin 11 736-0104 Hairpin Clip 12 736-0119 L-Wash. 5/16" I.D. 13 736-0176 Fl-Wash. 1/4 I.D. x .93 O.D. 14 736-0271 Spring-Wash. .317 x .625 O.D. x .099 15 736-0329 L-Wash. 1/4" I.D. 16 736-0452 Bell-Wash. .396 x 1.140 x .095 17 738-0876 Shld. Nut 7/16-20 18 746-1083 Clutch Cable 19 747-1159 Idler Pulley Rod 20 754-0434 Belt: 4L x 58.16 Lg. 21 756-0405 Fl-Idler w/Flange 3.75" O.D. 22 756-0971 Outer Engine Pulley Half 23 756-0972 Inner Engine Pulley Half 24 756-1162 Input Pulley
REF.
NO. PART NO. DESCRIPTION
25 786-0064A Idler Bracket 26 786-0186 Belt Keeper Brkt. 27 786-0123A Shift Cover Brkt. 28 786-0193 Idler Belt Keeper 29 634-0106 RH Wheel Ass’y Comp. 16.0 x 4.0 634-0107 LH Wheel Ass’y Comp. 16.0 x 4.0
734-0808 Tire Only 16.0 x 4.0 30 634-0108 Wheel Rim Ass’y Comp. 31 734-0255 Air Valve 32 711-1017 Clevis Pin 33 714-0104 Internal Cotter Pin 34 710-0382 Hex Bolt 1/2-13 x 5.00" Lg. 35 712-0206 Hex Nut 1/2-13 Thd. 36 723-0381 Counterweight 37 736-0326 Fl-Wash. .510" I.D. x 1.0" O.D. 38 736-0921 L-Wash. 1/2" Lg. 39 710-0653 Hex Screw 1/4-20 x .375" Lg. 40 710-1017 Screw 1/4-14 x .625" Lg. 41 712-0392 Acorn Lock Nut 42 736-0463 Fl-Washer 1/4 x .620" Lg. 43 784-0158A Belt Cover 44 710-0805 Hex Bolt 5/16-18 x 1.50" Lg. 45 736-0242 Bell-Wash. .340 I.D. x .872 O.D. 46 712-3010 Nut:Hex 5/16-18
IMPORTANT: For a proper working machine, use Factory Approved Parts
V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely.
19
Page 20
20
MANUFACTURER’S LIMITED WARRANTY FOR:
For TWO YEARS from the date of retail purchase within the United States of America, its possessions and territories, White Outdoor Products Company will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship. This warranty covers units which have been operated and maintained in accordance with the operating instructions furnished with the unit, and which have not been subject to misuse, abuse, neglect, accident, improper maintenance or alteration.
NORMAL WEAR PARTS or components thereof are subject to separate terms as noted below in the “No Fault Ninety Day Consumer Warranty” clause. Commercial use is subject to the terms listed above, and is covered for a period of 90 days from the date of purchase.
TWO YEAR CONSUMER WARRANTY ON NORMAL WEAR PARTS WITH NINETY DAY NO FAULT PROTECTION: All normal wear parts failures will be covered on this product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear parts failures will be covered if caused by defects in material or workmanship. Normal wear parts are defined as belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, with proof of purchase, through your local authorized service dealer. To locate the dealer in your area, please check the yellow pages or contact the Customer Service Department of White Outdoor Products Company, P O Box 361131, Cleveland, Ohio 44136-0019. Phone (330) 225-8883. The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by the Service Department of White Outdoor Products Company.
TRANSPORTATION CHARGES: Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by White Outdoor Products Company.
UNITS EXPORTED OUT OF THE UNITED STATES: White Outdoor Products Company does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through White Outdoor Products Company’s authorized channels of export distribution.
OTHER WARRANTIES:
1. The engine or component parts thereof carry separate warranties from their manufacturers. Please refer to the applicable manufacturer’s warranty on these items.
2. Batteries are covered by a 90-day replacement warranty.
3. Log splitter pumps, valves and cylinders or component parts thereof are covered by a one year warranty.
4. All other warranties, express or implied, including any implied warranty of merchantability or fitness for a particular purpose, are hereby expressly disclaimed in their entirety.
5. The provisions as set forth in this warranty provide the sole and exclusive remedy of White Outdoor Products Company’s obligations arising from the sales of its products. White Outdoor Products Company will not be liable for incidental or consequential loss or damage.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Certain disclaimers are not allowed in some states and therefore they may not apply to you under all circumstances.
NOTE: This warranty does not cover set-up, routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments. Nor does this warranty cover normal deterioration of the exterior finish due to use or exposure.
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