WhisperKool EXTREME 5000TIR, EXTREME 5000TI User Manual

5000ti EXTREME
OWNER’S MANUAL
FOR:
5000ti
5000tiR
The Coolest Thing In Wine Storage
Copyright © 2011. WhisperKOOL. All rights reserved.
Every eort has been made to ensure that the information in this manual is accurate. WhisperKOOL is not responsible for printing or clerical errors.
WhisperKOOL reserves the right to make corrections or improvements to the information provided and to the related hard­ware at any time, without notice.
Vinothèque and WhisperKOOL are registered trademarks, and ECE is a trademark of WhisperKOOL. All rights reserved.
Mention of third-party products is for informational purposes only and constitutes neither an endorsement nor a recom­mendation. WhisperKOOL assumes no liability with regard to the performance or use of these products.
6.03.11
Page 2 PT-EXPL5000 060311
TABLE OF CONTENTS
WhisperKOOL Extreme Series Quick Reference Guide . . . . . . . . .
Controller Quick Reference Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Speed Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving & Inspecting The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Wine Cellar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Through-The-Wall Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid Measuring Thermostat System . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
6
7
8
9
10
15
16
19
20
21
23
System Operation: Standard and Remote . . . . . . . . . . . . . . . . . . . . .
Standard Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Wire Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Controller Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Wire Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories for Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
25
28
29
32
33
34
36
36
37
We manufacture, test and certify 100% of our wine cooling units in
the USA. By sourcing the best components and closely controlling our
manufacturing processes, we can assure the highest-quality, lowest
defect manufacturing rates in the industry.
Page 3
Bottle Probe
Controller
Probe Input
WHISPERKOOL Series QUICK REFERENCE GUIDE
Front / Side View
HIGH
MED
LOW
Front Grille
Control Panel
(see page 15 for details)
Speed Control
Rear View
Posterior Grille
Rear Power Option
Page 4 PT-EXPL5000 060311
Drain Port
Evaporator and Condenser Fan
Set Buon
View Set Point
1
Change Set Point
3-5
SET + Down = CPSM
10-15
Reset Hi & Lo Buon
3-5
ALARM Pre-Chill Display
Evap. Coil is 26°, turns off
when coil reaches 40°
Control “ON/OFF” Buon
Turns the Cooling Unit
“ON/OFF”
1
Defrost Compressor
Energy Reducon
Hi Bole Temp History & Scroll Buon
1
Low Bole Temp History & Scroll Buon
Push to see the min. stored temperature. In programming mode use to browse the parameter codes or decrease the displayed value.
1
Energy Saving Buon
1
Display and modify set point. In programming mode it selects a parameter conrms an opera­tion. Hold for 3 seconds when the min or max temperature is displayed to RESET.
Cellar “Pre-Chill” Buon
3-5
Push to see the max stored temperature. In programming mode use to browse the parameter codes or increase the display value. Hold for 3 seconds to start fast freezing cycle.
Evaporator and Condenser Fan
Set Buon
View Set Point
1
Change Set Point
3-5
SET + Down = CPSM
3 - 5
Reset Hi & Lo Buon
3-5
ALARM Pre-Chill Display
Control “ON/OFF” Buon
Turns the Cooling Unit
“ON/OFF”
1
Defrost Compressor
Hi Bole Temp History & Scroll Buon
1
Cellar “Pre-Chill” Buon
3-5
Low Bole Temp History & Scroll Buon
Push to see the min. stored temperature. In programming mode use to browse the parameter codes or decrease the displayed value.
1
Inacve
Display and modify set point. In programming mode it selects a parameter conrms an opera­tion. Hold for 3 seconds when the min or max temperature is displayed to RESET.
Push to see the max stored temperature. In programming mode use to browse the parameter codes or increase the display value. Hold for 3 seconds to start fast freezing cycle.
DIXELL
QUICK CONTROLLER REFERENCE GUIDE
Standard Controller Layout - XR70CX
If your unit is installed through the wall and does not have a remote keypad you will have the XR70CX Controller
Note: The 1 or 3-5 qualies the amount of time in seconds that the button must be pushed to activate the
feature. Refer to page 25-27 for complete instructions.
Note: The 1 or 3-5 qualies the amount of time in seconds that the button must be pushed to activate the
Remote Controller Layout - XW260K
If your unit has a remote keypad then you will have the XW260K controller
feature. Refer to page 29-31 for complete instructions.
Page 5
FAN SPEED REFERENCE
(Extreme 5000ti or 5000tiR)
Your fan speed selection will depend on the amount of heat that needs to be removed from the cellar, as well as the application of the unit (Thru the Wall Installation or Ducted). If the unit is going to be ducted you would need to use the highest fan speed (The higher fan speed is designed to support the reduction in airow created by the ductwork) For the thru the wall application, the fan speed selection will depend on the cellar size, insula­tion factor, door seal and desired wine temperature. When initially installing the unit, set the fan speed to the highest setting for a quick chill down. Once the temperature of the cellar reaches the desired temperature, you may be able to select a lower fan speed to handle the normal load. In the event the temperature outside goes above 90 degrees, (when exhausting to the outside) you may need to select the higher fan speed.
Speed CFM DBA BTU
Low 147 51/51 2967
Medium 180 58/57 3142
High 256 66/65 3360
* To get a feeling for decibels, a food blender at 3ft is 90 dBA, garbage disposal at 3ft is 85 dBA, vacuum cleaner at
10ft is 75 dBA, normal speech at 3ft is 79 dBA, dishwasher in the next room is 55dBA, Quiet night is 35dBA
UNIT SPECIFICATION
Model 5000ti & 5000tiR
Cellar Size 1000 cu. ft.
Evaporator/Condenser
Dimensions 14.25”W x 16”H x 28”D
Weight 96 lbs
AMPS
(running) 9
dBA 54 low 60 med 68 high
Installation Through-the-Wall, partially ducted, fully ducted
Thermostat Standard Unit: Dixell XR70CX Remote Version: Dixell XW260K
Temp. Delta
Outside Venting cover is required.
Ducting Options Unit can be fully ducted.
Warranty 2 year parts and labor / 5 year compressor
Page 6 PT-EXPL5000 060311
55°F temperature dierential
(maintains proper cellar temperature when exhaust environment does not exceed 110°F)
Can be done if the outside temperature does not exceed 110°F, the external grille
INTRODUCTION
Customer Service
Thank you for purchasing a WhisperKOOL Extreme Series cooling unit. We strive to provide the highest quality prod­ucts and the best possible customer service. If you have any questions about your WhisperKOOL unit, please call us at 1(800) 343-9463.
Using the Manual
This User’s Manual is intended to assist in the proper installation and maintenance of the WhisperKOOL Extreme cooling system. In order to ensure the longevity of your cooling unit, the equipment should be installed properly and have a proper care and maintenance schedule. Please read and review this manual carefully and keep it for future reference.
What Is the WhisperKOOL Extreme Series Cooling System?
The WhisperKOOL Extreme Series system is a specialized refrigeration unit designed for one purpose only: to main­tain the optimal temperature and humidity levels conducive to the proper storage and aging of ne wines. It is a self-contained cooling unit designed to be used as a forced-air through-the-wall unit or as a remote mount unit with external ductwork connections.
How Does the WhisperKOOL Extreme Series Work?
The WhisperKOOL Extreme Series cooling system is especially designed for the use and application to maintain opti­mal conditions for wine storage and aging. The system is fully self-contained and can be installed as a “Thru-The-Wall’ application, or the unit is capable of an even more exible “Ducted” application, which allows the unit to be placed in an indoor remote site, resulting in a quiet airow. The standard “Through-the-Wall” and ducted units are temperature controlled via a bottle probe, and the ducted system comes standard with a remote key board that can be located up to 50 ft from the cooling system (Note: Remote Unit comes standard with a 50 ft bottle probe and 50 ft. of cable for the remote keypad, additional lengths are optional).
Temperature Setting
The WhisperKOOL Extreme unit can be set at any temperature within the acceptable wine-aging range of 50°F to 67°F. It is designed to cool up to 55°F cooler than the ambient temperature of the space to which it is exhausting.
Page 7
RECEIVING & INSPECTING THE UNIT
Customer Warranty Registration
PLEASE COMPLETE AND RETURN THE WARRANTY CARD UPON RECEIPT OF THE UNIT. By completing the Product Registration Card, you will be conrmed in our customer database ensuring that your information is on le to help you obtain ecient warranty service.
Please refer to pages 37 - 39 for complete terms and conditions, warranty guidelines, and policy for your Whis­perKOOL Extreme Series cooling unit.
Receiving and Inspecting the Unit
• Lift only at the designated handhold locations on the shipping container or fully support the unit from
underneath. A shipment may include one or more boxes containing accessories.
• Before opening the container, inspect the packaging for any obvious signs of damage or mishandling.
• Write any discrepancy or visual damage on the Bill of Lading before signing.
• Place the box containing the WhisperKOOL unit on a tabletop to prepare it for testing prior to installing.
• Sit upright for 24 hours.
Note: WhisperKOOL Extreme units are manufactured in the USA and tested prior to shipment.
Review the Packing Slip to Verify Contents
• Check the model number to ensure it is correct.
• Check that all factory options ordered are listed.
If any items listed on the packing slip do not match your order information, contact WhisperKOOL Customer Service immediately.
Check the Box for the following contents: Mounting Bracket 14 ¼” (2) Mounting Bracket 15 ¾” (2) Accessory Kit One:
• WhisperKOOL Extreme Series Owner’s Manual
• Registration / Warranty Card
Accessory Kit Two:
• Power Cord
• Mounting Bracket Insulation Foam 14 ¼” (2)
• Mounting Bracket Insulation Foam 15 ¾” (2)
• Bottle Temperature Probe (Standard Unit)
Accessory Kit Three:
• 1 ¾ Standard Screws (9)
• ½ Self-Tapping Screws (9)
• ½ x ½ Barbx MNPT Fitting
• Drain Line tube (1)
• Connection “T” (1)
Please leave the WhisperKOOL unit in its original box until you are ready for installation. This will allow you to move the product safely without damaging it. When you are ready to remove the product from the box, refer to page 15 for installation instructions.
Note: Save your box and all packaging materials. They provide the only safe means of transporting/shipping the unit.
Page 8 PT-EXPL5000 060311
QUICK START GUIDE
This guide is meant to serve as a quick reference for installation of the WhisperKOOL unit. The
remainder of this Owner’s Manual will provide more detailed information and instructions.
Upon receiving the WhisperKOOL unit:
1. Inspect the unit before installation. If damage is found, please contact your distributor or WhisperKOOL Customer Service at 1.800.343.9463 ext 799.
2. The unit should remain in an upright position for 24 hours prior to operation.
3. The WhisperKOOL unit requires a dedicated 120-volt 20-amp circuit. Use a surge protector with the WhisperKOOL unit. Do not use a GFI (Ground Fault Interrupter) line.
4. For your convenience, the Whisperkool unit has two power inlets, one on the side of the unit and the other on the back. Use the selector switch, located on the right side of the unit, to select the inlet you would like to use.
5. The unit is designed to gently cool down the temperature of the cellar over time by cycling cooler and cooler air throughout. Test the unit prior to installation. Operate unit for twenty minutes. While the unit is running and working properly, the air discharged from the front should be 10 - 15°F cooler than the air in the room. This means that in an environment where the air is 80°F, the unit will discharge air that is 65-70°F.
6. It is REQUIRED to install a drain line to remove excess condensation from the unit.
7. The WhisperKOOL unit is intended for use in properly designed and constructed wine cellars. Hire a professional wine storage consultant with a valid contractor’s license to build your wine cellar. Refer to the “How to Build a Wine Cellar” video available on the Whisperkool website at www. whisperkool.com.
8. Install the foam strips along the inside edge of the unit’s flange to assure a proper seal against the wall.
Never try to open the WhisperKool unit, repair it yourself, or use a service company without
WhisperKool’s authorization. This will void your warranty.
If you encounter a problem with your WhisperKool unit, please refer to the Troubleshooting Guide on pages 34-35. If you have any further questions, concerns, or need assistance, please contact WhisperKool Customer Service at 1.800.343.9463 ext. 799. Please be sure all testing has been completed prior to contacting Customer Service. Please have your results ready for your representative.
Page 9
PREPARING THE WINE CELLAR
The performance and life of your WhisperKOOL unit are contingent upon the steps you take in preparing the wine cellar.
Note: Improperly preparing your enclosure or incorrectly installing your WhisperKOOL unit may cause unit fail­ure, leaking of condensation, and other negative side eects.
IT IS HIGHLY RECOMMENDED THAT YOU OBTAIN THE ASSISTANCE OF A
WINE STORAGE PROFESSIONAL.
Wine storage professionals work with licensed contractors, refrigeration technicians, and racking companies to build well-insulated, beautiful, and protective wine cellars. WhisperKOOL has put together some useful tips to assist in the installation process. Our recommendations are meant to act as a guide in the process of building a proper enclosure. Your intended location may have specic needs that we do not address.
Wall & Ceiling Framing
Build wine cellar walls using standard 2x4 or 2x6 construction methods and ceiling joists following the guide­lines of local and state codes in your area. As a general rule, the thicker the walls and the higher the insulation value in your cellar, the better it will be at maintaining a consistent temperature.
Insulation
Insulation is REQUIRED with the use of the WhisperKOOL product. Standard berglass or rigid foam insulation is normally used in cellar construction or, in some cases, “blown-in” insulation is used. It is very important that all walls and ceilings are insulated to keep the cellar temperature as consistent as possible during the summer and winter months. The R-value, or quality of insulation, is determined by the rate at which heat passes through the insulation. The higher the R-value, the more resistant the insulation is to conducting heat. Using higher R-values in insulation will lower your operating costs and unit run time.
Vapor Barrier
Vapor Barrier is REQUIRED to prevent the intrusion of water vapor so that the cellar can be kept at the correct temperature and humidity. 6 mm plastic sheeting (recommended) should be applied to the warm side of the cellar walls. The vapor barrier must also be applied to the outside walls and ceiling. If it is impossible to reach the outside, then the plastic must be applied from within the cellar. The most common method is to wrap the entire interior, leaving the plastic loose in the stud cavity so the insulation can be placed between each stud. All of the walls and ceiling must be wrapped in plastic for a complete vapor barrier.
In areas of high humidity, such as Southern and Gulf States, the vapor barrier will prevent inltration of warm moist air. The moist air can cause mold to form, and standing water in drain pans promote microbial and fungal growth that cause unpleasant odors and indoor air quality problems. If mold is found, remove it immediately and sanitize that portion of the unit.
Page 10 PT-EXPL5000 060311
Mounting the Unit
HIGH
MED
LOW
The unit must be mounted within 18“ of the top of the room in order to achieve sucient cool­ing. As the room cools down, the warm air will rise to the ceiling. Mounting the WhisperKOOL high in the room will create a consistently cool environment by capturing the warm air and replacing it with cool air. Mounting the unit low in the room will result in a temperature variation in the room due to the unit’s inability to draw warm air from the ceiling of the cellar to the unit itself, and cold air settling to the oor.
Unobstructed Airow
Unobstructed airflow to and from the unit is a critical factor in the unit’s overall performance. Make sure there is a three-foot clearance in the front of the unit, as fans blow straight out and should not be obstructed by racking. This will assure that the unit can move the air around in an efficient manner. Avoid the attempt to camou­flage the unit by installing racking in front of the unit. This will restrict airflow and thus the unit’s ability to work efficiently.
Exhaust Room
Exhaust
HIGH
MED
LOW
Front of Unit
Wine Cellar
Door and Door Seal
An exterior grade (1 3/4”) door must be installed as a cellar door. It is very important that weather stripping is attached to all 4 sides of the doorjam. A bottom “sweep” or threshold is also required. The door must have a very good seal to keep the cool cel­lar air from escaping out of the cellar. One of the most common problems with cool­ing units running continually is due to the door not sealing properly. In cases where
glass doors are used and the room size is close to the recommended unit size, the next larger size WhisperKOOL should be used. This will compensate for the insula-
tion loss due to the lower insulating rating of glass.
Intake
Page 11
Ventilation
The necessity of dissipating heat away from the unit is critical to the unit’s performance and cannot be over­stated. As the unit operates and cools, a greater amount of heat is generated on the exhaust side of the unit. Adequate ventilation is required in order to dissipate heat away from the unit. If ventilation is inadequate, the exhaust will heat up the area or room and adversely aect the unit’s ability to cool. In some cases, it may be ad­visable to install a vent fan to dissipate heat within the exhaust area on the backside of the unit. However, you must have a fresh air inlet as well. If your unit requires ducting, please contact WhisperKOOL Customer Service to obtain a specially designed ducting accessory kit for the unit. Using any other ducting system will void the
warranty.
Ambient Temperature Factor
The cooling system has the ability to cool a wine cellar eciently to 55°F as long as the ambient temperature of the area that it is exhausting to does not exceed 110°F. Therefore, you want to exhaust the unit in a room which will not exceed 110°F. Otherwise the unit will not have the capacity to keep the wine at a desirable 55°F.
Back - Exhaust Room
Front
-
Wine Cellar
Exhaust Fan
WhisperKOOL
(side view)
110ºF 55ºF
Air Intake Cellar Wall
How to Build a Wine Cellar Instructional Video
WhisperKOOL has a construction tutorial available on line at our website: www.whisperkool.com. This tutorial will walk you through the steps of constructing a properly built wine cellar and the installation of our WhisperKOOL product line.
Page 12 PT-EXPL5000 060311
Sizing the Unit to the Room
Model
5000ti/tiR
5000ti/tiR 1000 med 5000ti/tiR 1000 low 30 5.9 14.25” x 16” x 28”
Cellar Volume
(cubic feet) (starting) (running) (W x H x D)
1000 high
AMP’s
32
31
Cutting the Hole for the WhisperKOOL Unit
Tools Needed
Hammer
Level
AMP’s
7.2
6.4
Product Dimensions
14.25” x 16” x 28”
14.25” x 16” x 28”
SawScrewdriver
Locate the desired installation location. Using a stud nder, locate the studs on either side of the center point, and mark them with vertical lines.
Using a level and a pencil, mark a horizontal line on the wall between the two studs, approximately 1 1/2” (or as close as possible if more than 1 1/2”) from the ceiling.
Using a ruler or measuring tape, measure 16 1/4” down, and mark another horizontal line parallel to the rst one.
Mark the horizontal lines with a level
Using a saw, cut along the uppermost horizontal line until your saw reaches the stud. Turn the saw around, inserting it into the cut you have just made, and cut toward the opposite stud so that you have a clean hori­zontal cut between the two studs. Be careful not to cut into the studs themselves.
Now make the second horizontal cut from stud to stud on the line 16 1/4” below the rst cut.
Page 13
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