Whirpool AWE 7515-1 Service manual

SERVICE
Whirlpool EMEA Customer Services
AWE 6514/1
Service Information
Washing machine Toploader AWE 6514/1
8593 651 10084 Last Modification: 09/27/10 Creation Date: 09/23/10
Spare Part List 2
Exploded View 4
Technical Data 6
Wiring Diagram 8
Circuit Diagram 10
Program Chart 12
Testprogram 25
Error Codes 26
This document is only intended for qualified technicans who are aware of the respective safety regulations. Subject to modifications
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Customer Services

Spare Part List

Pos 12NC Description
002 0 4812 459 38057 Flap round GW 002 1 4812 459 38058 Hinge flap GW 004 0 4812 440 19625 Drip tray assy 010 0 4812 459 48175 Door frame inner GW 010 1 4812 440 11637 Frame Top+nozzle box KIT
011 0 4812 462 48054 Foot 012 7 4812 310 18497 Trolley kit front 012 8 4812 528 78075 Foot rear 021 0 4812 440 10838 Front panel WH GW 022 0 4812 440 10839 Side panel right GW
022 1 4812 440 10841 Side panel left GW 024 0 4812 440 11638 Rear panel 040 0 4812 417 19155 Hinge bolt lid GW 061 0 4812 466 88995 Counter weight rear, 5 pts 061 1 4812 466 88996 Counter weight front
061 2 4812 466 88492 Counter weight bottom 081 4 4812 529 18043 Shock absorber 086 4 4812 529 18045 Pin f. Shock absorber 086 5 4812 529 18052 Damper f. Shock absorber 100 1 4812 440 10842 Lid outer GW
100 3 4812 440 10843 Lid inner GW 100 5 4812 440 10845 Lid assembly WH GW 110 4 4812 498 18249 Handle cpl. WH GW 130 0 4812 417 19193 Door latch GW 191 0 4812 466 68596 Door bellow
191 1 4812 492 98037 Strap f. bellow 200 0 4812 418 18692 Tub LR-5pins/4fix 201 0 4801 101 00027 Cover f. tub LR/4fix 220 0 4801 111 02218 Drum LR 210/M8, kit 221 1 4812 310 18843 Kit latch f.drum
223 0 4801 101 00104 Drum lifter low 223 1 4819 418 49713 Drum lifter 271 0 4812 358 18204 Belt PV 1207 J4 EL 272 0 4812 528 88083 Pulley 298 mm 290 0 4812 532 68078 Gasket
301 0 4801 101 00013 Control panel AWE 6514 331 0 4812 414 58306 Knob timer 331 2 4812 414 58307 Spring Knob timer 332 0 4812 410 29501 Push button 4 Opt. 333 0 4812 410 29503 Push button start/reset
333 1 4812 410 29504 push button option 400 0 4801 111 03472 Motor MCA 38/ALB4 421 0 4812 121 18285 Interf.filter 421 2 4812 404 38679 Holder RFI 430 0 4801 101 00001 Pump,draining
451 0 4812 259 28919 Heating element 2050W, 230V + NTC 490 0 4819 321 18136 Cable mains 2m SA 490 1 4812 321 28367 Strain relief 521 0 4801 111 04598 Control unit WAVE-TCP K1 (K0), basic 521 0 4801 111 04667 Control unit WAVE, programmed
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Pos 12NC Description
571 0 4812 281 28468 Valve magnet 1 inlet, 2 outlets 571 1 4812 281 18069 Cover for top frame 581 0 4812 271 28554 Pressostat 620 0 4812 239 58046 Module E3/4 Opt. 630 0 4801 111 04601 Door lock Rold DA061667
653 0 4812 134 18077 Light guide PR.FLOW-FULL 653 1 4812 134 18078 Light guide 4 Opt. 691 0 4812 282 19485 Sensor NTC 701 0 4819 530 28928 Hose inlet, hot, 2m 702 2 4812 530 29453 Hose valve-dispenser
707 0 4812 526 48244 Nozzle box cold cpl. 707 1 4812 526 48049 Clamp f. nozzle box 712 4 4812 418 68302 Siphon f. softener 712 6 4812 418 68164 Clip soap dispenser 712 9 4812 418 68404 Soap dispenser
753 0 4812 418 68187 Chamber,air 754 0 4812 530 28938 Drainhose 754 1 4812 530 28832 Lock eco 760 0 4812 480 58403 Filter 781 0 4819 530 29035 Hose draining
782 0 4812 530 28941 Hose Pressostat 787 0 4812 530 29309 Hose Air Exaust 787 1 4812 530 29311 Cover of hose 794 0 4801 111 01551 Gasket airtrap 900 0 4819 401 18686 Clamp hose
900 1 4812 401 18431 Clamp to pump 900 2 4812 255 18304 Holder hose 900 3 4819 401 18529 Clamp hose 901 0 4819 401 18872 Clamp hose 910 0 4812 502 48347 Screw,selftap 3,5x14
910 1 4812 502 38151 Screw 4x14 910 3 4812 502 18404 Hex flange bolt M6x16 910 4 4812 502 18423 Screw PT 7x15 910 5 4812 502 18705 Screw M8x35 910 6 4812 505 18367 Nut push in M 8
921 0 4812 400 18047 Washer 930 1 4812 492 48171 Torsions spring 930 2 4812 492 48162 Spring 941 0 4812 310 19144 Bearing kit ALL 1100 953 0 4812 325 68001 Shaft seal
962 0 4812 440 98142 Cover for Motor AC 962 2 4812 440 11424 Spacer 965 0 4812 462 79974 Cap Transport blocking 990 0 4812 310 19224 Fixing mat.set Counter weight 990 2 4812 310 18506 Fixing mat.set bottom
993 0 4819 530 29028 U Curve for outlet hose 993 1 4812 290 18025 Clamp heating element
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Exploded View

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Exploded View
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Technical Data

Dimensions + Weight
Product dimensions
Height . ..... . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 85 cm
Width . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 40 cm
Depth . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 60 cm
Weight
net . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 63 kg
Electrical base data
Voltage . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 230 V ± 10%
Frequency . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 50 Hz
Fuse . . . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . 10 A
Power Consumption . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . ~2.3 kW
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Drum data
Volume . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . 42 l
Wash speed . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 52 rpm
Spinning
Pressostat
Level1 . .. . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 11 - 12/14
Overflow . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. 11 - 16
Door lock
Kind of switch . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . Switch with PTC heater of bimetal
Nominal voltage . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .230 V +10 %, -15 %
Locking time . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . < 6 s
Unlock time . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 40 - 220 s
Inlet valve
Nominal voltage . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 220 - 240 V / 50 Hz
Rated flow . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . (1.5 - 5 bar) . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 8 l/min
Pressure range . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 0.3 - 10 bar
Nominal resistance . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . (20 °C) . .. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 3.8 k
max. . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 1000 rpm
Drain pump
Nominal voltage . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 220 - 240 V / 50 Hz
Total power . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 26 W
Resistor (coil) . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 224
Capacity . . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 14 ± 2 l/min
Position of draining hose outlet . .. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 0.9 - 1.25 m
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Heating element
Nominal voltage . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .230 V +10 %, -15 %
Total power . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .2050 W
Resistance (20 °C) . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 25
Leakage current . . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . < 0.8 mA
NTC sensor
Resistance NTC
0 °C 35.9 k
30 °C 9.8 k
40 °C 6.6 k
50 °C 4.6 k
60 °C 3.2 k
70 °C 2.3 k
95 °C 1.1 k
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Motor
Resistance contacts . . . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . (20 °C)
Stator (full field) . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 2.48
Rotor . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 2.46
Tacho generator . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 68.70
Control unit
Type . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . WAVE
Nominal voltage . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 230 V - 240 V
Frequency . . . . . . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 50 Hz
Output control unit
Motor M7.6 - DSS3.2 >40 V
Aquastop AQ2.2 - DSS3.2 230 V
In pump step AQ2.1 - DSS3.3 230 V
NTC Not measurable
Pump DP2.1 - DP2.2 230 V
Doorlock DSS3.1 - DSS3.3 230 V
Pressostat E4 - E2 230 V
- empty PR2.1 - E2 230 V
- full PR2.2 - E2 230 V
Valve (Rast 2.5) V2.1 - V2.2 >170 V
Options Not measurable
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Wiring Diagram

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Circuit Diagram

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