Whirlwind W1 39 User Manual

Whirlwind

W1 39 Pin Connector System Technical Data

Materials and Finishes:

• Contacts: Copper alloy, hard gold plate over nickel under plate per MIL-G-45204

• Insulators: Low temperature elastomer

• ‘O’ Rings and Seals; Low temperature elastomer

• Shells and Dust Caps: All aluminum alloy, black anodized coating Chain-Stainless steel

Mechanical Data:

• Operating Temperature:

-40“C to +105°C

-40°Fto+22rF

The Whirlwind Wl is a 39 contact, quick disconnect connector

system based on the proven MIL-26482 multipin standard. The pin and socket modules are shell size 20 with a standard 39 contact insert arrangement. The solder style contacts are permanently mounted in resilient rubber insulators to provide years of trouble free service. Whirlwind manufactures a robust aluminum backshell to protect the soldered connections and provides a waterproof mesh grip for an absolutely reliable strain relief on the c|ble.

The Wl system utilizes a 39 pin male insert in a plug shell, with

a quarter-turn locking ring and a 39 socket female insert in a receptacle shell with studs, that mates with the male plug shell.

Whirlwind provides the W1 in four standard configurations, male

and female inline and male and female chassis mount. The Wl can be used to interconnect up to 12 balanced, shielded signal lines.

• Contacts: #20 AWG Solder

type (7.5 Amp rating)

• Contact Retention: 15 lbs. minimum

• Connector Engagement

and Separation Forces: 32 in. lbs. maximum

• Polarization: 5 Keyways

Electrical Data:

• Operating Voltage; 850

VDC or 600 VAC rmb maximum

• Insulation Resistance;

5000 megohm minimum

• Contact Resistance;

6 milliohms maximum

W1CF AB39FP

AB39CAP PT1-16BK-1.5 PT3-16BK-1.0 PTM6BK-0.5 Wl Pin Out

W1CM AB39MI

AB39MPA AB39CAPWT Dust Cap with Studs For Male 39 Pin PT1-16BK-1.5 PT3-16BK-1.0 PT1-16BK-0.5 Wl Pin Out

W1IF AB39FI

AB39CAP AB39H AB60G ABKR PT1-16BK-1.1 PT3-16BK-0.5 PT1-16BK-0.5 W1 Pin Out

W1IM AB39MI

AB39CAPWT AB39H AB60G ABKR PT1-16BK-1.1 PT3-16BK-0.5 PT1-16BK-0.5 Wl Pin Out

Female Panel Connector / Cap, Wiring Kit Complete

39 Pin Female Panel Mount Body with Studs Dust Cap with Ring For Female 39 Pin Drain Wire Insulator 1/16” BIk Shrink Tube 1.5” 13

Mylar / Foil Insulator 3/16” BIk Shrink Tube 1.0” Solder Cup Insulator 1/16” BIk Shrink Tube 0.5" Wiring Diagram For 39 Pin

Male Panel Connector / Cap, Wiring Kit Complete

39 Pin Male Inline Body with Ring

Panel Mount 39 Pin BIk Flange with Set Screw

Drain Wire Insulator 1/16” BIk Shrink Tube 1.5” Mylar / Foil Insulator 3/16” BIk Shrink Tube 1.0” Solder Cup Insulator 1/16” BIk Shrink Tube 0.5” Wiring Diagram For 39 Pin

Female Inline Connector / Cap, Wiring Kit Complete

39 Pin Female Inline Body with Studs Dust Cap with Ring For Female 39 Pin 39 Pin inline Housing with Set Screws 39-61 Inline Strain Relief Grip Range .375”-.50”

16mm Split Ring For Dust Cap Chain Drain Wire Insulator 1/16” BIk Shrink Tube 1.1” Mylar / Foil Insulator 3/16” BIk Shrink Tube 0.5” Solder Cup Insulator 1/16” BIk Shrink Tube 0.5” Wiring Diagram For 39 Pin

Male Inline Connector / Cap, Wiring Kit Complete

39 Pin Male Inline Body with Ring Dust Cap with Studs For Male 39 Pin 39 Pin Inline Housing with Set Screws 39-61 Inline Strain Relief Grip Range .375"-.50" 16mm Split Ring For Dust Cap Chain Drain Wire Insulator 1/16” BIk Shrink Tube 1.1” Mylar / Foil Insulator 3/16” BIk Shrink Tube 0.5” Solder Cup Insulator 1/16” BIk Shrink Tube 0.5” Wiring Diagram For 39 Pin

1 1

1 1 1 13 13 39 1

1 1 1 1 1 13 13 39 1

1 1 1 1

13 39 1

(Strain relief Bushing adds approximately 2’ to rear of oonnector)

1.20’ (with dust cap In place)

1.46’

(Chassis connectors

39 Pin Chassis Female

mount on front of panel)

io^

//{/// o *

Hi n ^ o <

If 1 If ^ ^ <

ll 1 1 ° ® ^

39 Pin Chassis Male

O f,

o ^ ^ \ Yt

0 0 \\ \ \\

a o o |] I ]

o ® ® jf^i a

0 o j) j a

(3.53’ (with dust cap In place)

Q i Q Dmin wire insulator Solriar cup insulator Foil insulator

2.0’

(2.5’ for panel mount)

(3.S3’ with dust cep in place)

39 Pin Chassis Female

—■ 0 .147" for 110 screw

0 .172’for *S screw

3.r

3.1"

------

CaUe

l¥marfltloii

durnm

--------

lü»

39 Pin 56 Pair Coior Code

XLR Pin3 Pair# {-)

1 Black 2 Black White 3 Black Green 4 Black Blue

Black Yellow

5 6 Black Brown 7 Black Orange 8 Red White 9 Red Green

Red Blue

10 11 Red Yellow 12

Red 13 Red Orange 14 Green White

Green Blue

Green Yellow

16 17 Green 18 Green Orange 19 White 20 White Yellow 21 White Brown 22

White 23 Blue 24 Blue Brown 25 Blue Orange

Brown Yellow

26 27 Brown Orange 28 Orange Yellow 29 Purple Orange 30 Purple Red 31 Purple White 32 Purple Green

Purple

33 34

Purple 35 Purple 36 Purple Black 37 Gray White 38 Gray 39 Gray Red

40 Gray Green 41 Gray Orange 42 Gray Yellow 43 Gray Black 44 Gray Blue

Pink

Pink Green

46 47 Pink 48 Pink Yellow

Pink Brown

Pink

50 51 Pink Purple 52 Pink Gray 53 Beige White 54

Beige

55 Beige Blue 56 Beige Yellow

Pin 2 Pin1

(+) (g)

Red

Brown

Blue

Orange Yellow

Blue Yellow Brown

Brown

White

Blue

Orange

Green

Whirlwind W1 89 Pin Connector

Male And Female Wiring Code

1. Use these drawings for wiring 39 contact connectors both Male (Pins) and Female (Sockets).

2. The standard Whirlwind layout begins at the stage box. Chassis mount Female connectors with studs are the first choice for panel or box mounting. Inline Males with locking rings are the first choice for cable connectors.

3. Systems using connectors of this series require only that a Male connector with ring plugs into a Female connector with studs.

whirlwind

PO Box 12692 Rochester,

New York 14612

(716) 663-8820

Drawing can be used for mating face of opposite sex connector

Effective 11/93