Whirlpool WWA-780, WWA-880 Service Manual

SERVICE MANUAL
Automatic Washer WWA-780
(Philippines)
Power source Overall dimension(Net dimension) Net weight Power consumption Motor output Marked capacity of washing/spinning Washing method Water capacity Water consumption
Pulsator speed Spinner tub speed
AC 220V, 60Hz 540mmX562mmX940mm 33kg 380W 180W
7.8kg Automatic reverse turn 52Liters 127 Liters (Regular wash cycle Water level: High) 170 rpm(DELICATE 60 rpm) 850 rpm
Specification: Subject to change without notice.
WWA-780
ABNORMAL CONDITION
When the washer is abnormal, the washer stops as the every actions turns off, beep tone sounds ON-0.1 second and OFF-0.1 second for 6 seconds and number window LED display abnormal code and blink on and off. The washer judges the following six conditions as abnormal condition.
1) Abnormal condition of water supply
In supplying with water, the water level does not reach 1 level within 10 minutes or does not reach your chosen water level within 20 minutes.
The number window LED display abnormal code: and begin blinking on and off at the same time and the electric buzzer sounds to indicate a problem.
2) Abnormal condition of drain
In draining, the water level does not go down below the reset level of the water level sensor within 8 minutes.
The number window LED display abnormal code: and the electric buzzer sounds to indicate a problem at the same time.
3) Abnormal condition of spin-dry
• The safety switch works 3 times continuously during the program of rinse-spin or works 1 time in the single program of spin-dry. The number window LED display abnormal code: and the electric buzzer sounds to indicate a problem at the same time.
• The washer lid is opened. The number window LED display abnormal code: and the electric buzzer sounds to indicate a problem at the same time.
4) Abnormal condition of washchild lock.
Running in setting child lock, the washer lid is opened beyond 4 seconds. The number window LED display abnormal code: and the electric buzzer sounds to indicate a problem at the same time.
5) Abnormal condition of water level sensor.
The water level sensor malfunctions or the water level is overrunning the alert level when the water does not stop. The number window LED display abnormal code: and the electric buzzer sounds to indicate a problem at the same time.
6) Abnormal condition of load sensor.
The number window LED display abnormal code: and the electric buzzer sounds to indicate a problem at the same time.
WWA-780
CIRCUIT DIAGRAM
Br Y
RLB
V Bl
W Gr
B
P. S
FUSE
5 A
LB
Br
MOTOR
LB
SWI TCH
PRESSURE
TUB
SWI TCH
PRI NTED CI RCUI T BOARD
CAPACI TOR
P
Y
R
2P W2P Bl2P O
1P P
2P Br
2P R
SWI TCH
LI D
2P B
B B
B
W. V
LB
WATER VALVE
T. M
MOTOR
TORQUE
LB
TROUBLE SHOOTING
a. Power Source Yes
No
COLOR SYMBOL Gr
Bl G B LB Br O P R W Y V
GRAY BLUE GREEN BLACK LIGHT BLUE BROWN ORANGE PINK RED WHITE YELLOW VIOLET
TROUBLE INSPECTION CAUSES REMEDY
Any indications
and beep do not
work when power switch is on and the start button is pressed
INSPECTION
Is fuse blown? Deterioration of fuse.
Replace.
Poor connect of connectors Control circuit board is defective Motor is defective.
Capacitor is defective.
Repair or replace.
Replace.
Replace.
Replace.
Feed hose assembly
Cushion
Does water stop when the plug is removed or power switch is OFF
Filter
WWA-780
b. Water Supply Yes
No
Low
High
Note: When removing the flow sheet, reinstate the filter in place correctly.
Yes
No
TROUBLE INSPECTION CAUSES REMEDY
Water does not flow when the power switch is on and start button is pressed.
INSPECTION
Does humming noise come on from water Valve
Something on the filter of the water valve or feed hose assembly.
Clean the filter.
Water valve is defective. Water level sensor is defective. Control circuit board is defective. Poor connect of connectors
Replace.
Replace.
Replace.
Repair or replace.
Water is not supplied normally.
Check water pressure.
Remove the flow sheet of the water valve.
Replace the water
valve.
Clean the filter on the water valve or
feed hose assembly.
Replace the water valve.
Water
does not stop
Something in the air trap hose or air leaks from a part related water level sensor system. Water level sensor is defective. Control circuit board is
defective
.
Something on the diaphragm on the water valve.
Diaphragm is deformed
Clean or replace.
Replace .
Replace.
Replace or disassemble the valve and clean the diaphragm Replace
Bearing ass'y is defective.
Replace.
Motor wires are dis-connected. Capacitor wires are
dis-connected
.
Capacitor is defective.
Motor coil shorten.
Brake lining on bearing ass’y
is
worn out.
Brake lever ass’y is defective.
Brake lining
is
worn out.
Brake lever ass
y is defective.
Torque motor is broken.
Foreign matter in valve. Valve spring is deformed.
Valve bellows is
deformed.
Torque motor lead wire is disconnected. Control circuit board is defective.
WWA-780
c. Wash/Rinse
No
Yes
No
Yes
No
Yes
Yes
No
No
d. Drain
Yes
No
TROUBLE INSPECTION CAUSES REMEDY
Washing cycle does not start even if water keeps the
selected water level.
INSPECTION
Does the spin tub rotated normally when the WASH OPTIONS button is set t
o
SPIN?
Bearing ass’y is defective. Poor connect of connectors Thermostat on motor is opened. Control circuit board is defective.
Replace. Replace.
Repair or replace after cooling down.
Replace.
Does the pulsator
rotate by hand?
Does humming noise come on from motor?
Replace or repair.
Replace or repair.
Replace.
Replace.
The spin tub rotates together with the pulsator during washing or rinsing cycle.
Replace bearing ass’y.
Replace bearing ass’y.
Note:
Break-work is normal when spin tub stops within 10 sec. under no-load.
Does brake-work
normally?
Replace bearing ass’y.
Replace
bearing
ass’y.
Is the torque motor working normally?
Replace.
Water does not
drain out.
Clean valve inside. Replace spring. Replace bellows or
replace valve.
Repair or replace.
Replace.
Is the torque motor working normally?
WWA-780
e. Spin Drying
Yes
No
TROUBLE INSPECTION CAUSES REMEDY INSPECTION
Note: In draining, the water lever sensor can
not reset in 8minutes. The number window LED display abnormal code: and begin blinking on and off at the same time and the electric buzzer sounds to indicate a problem.
Note: In draining, the water level sensor can
not reset in 10 minutes. The number window LED display abnormal code: and begin blinking on and off at the same time and the electric buzzer sounds to indicate a problem.
Spin drying cycle does not work.
INSPECTION
Does safety device work?
Machine inclines. Replace with level.
The V-belt is slipping.
The V-belt is snapped. Small pulley mounting screw is loosed. Motor is disconnected or burnt. Capacitor is broken or disconnected. Bearing ass’y is defective. Torque motor is defective. Brake lever is defective. Thermostat on motor is opened. Poor contact of connectors Control circuit board is
defective.
Adjust the motor position. Replace. Tighten up.
Replace.
Replace.
Replace. Replace. Repair or replace. Repair or replace after cooling down. Repair or replace.
Replace.
Note:
1. The safety switch works 3 times continuously or works 1 time in the single program of spin-dry. The number window LED display abnormal code: and begin blinking on and off at the same time and the electric buzzer sounds to indicate a problem.
2. Do not disconnect the wire from the capacitor, because this wire acts as de-pressing noise from outside to the micro-computer.
Drain takes time too long.
Valve bellows is deformed. Drain hose ass’y is deformed. Hose is connected in the wrong way. Hose is too long or position of hose is too high.
Replace. Repair or replace.
Repair.
Repair.
• If the Drain Hose is too long or high, it may make draining impossible.
• The extend Drain Hose to a maximum long of 3 meters and maximum high of 10 centimeters.
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