Whirlpool WGFBT, WGFBLT, WGFAT, WGFAR Installation Instructions
80% 2-STAGE VARIABLE SPEED GAS FURNACE
INSTALLATION INSTRUCTIONS
Table of Contents
GAS FURNACE SAFETY................................................................1
INSTALLATION REQUIREMENTS................................................3
Tools and Parts ............................................................................3
Location Requirements................................................................4
Installation Configurations ...........................................................5
Ductwork Requirements ..............................................................6
Electrical Requirements ...............................................................6
Gas Supply Requirements...........................................................6
Venting Requirements..................................................................6
INSTALLATION INSTRUCTIONS..................................................8
Inspect Shipment.........................................................................8
Plan Vent System.........................................................................8
Determine Vent Pipe Direction...................................................12
Connect Venting.........................................................................14
Install Ductwork..........................................................................15
Filter Specifications....................................................................15
Make Electrical Connections .....................................................16
GAS FURNACE SAFETY
Make Gas Connections..............................................................16
Check the Furnace Input Rate ...................................................17
Adjust the Furnace Input Rate ...................................................17
Complete Installation..................................................................18
Shut Down..................................................................................22
SEQUENCE OF OPERATION (VARIABLE SPEED MODELS)...23
Heating .......................................................................................23
Fan On........................................................................................23
Cooling .......................................................................................23
SEQUENCE OF OPERATION (MULTI-SPEED MODELS).........24
Heating .......................................................................................24
Fan On........................................................................................24
Cooling .......................................................................................24
CONTROLS ...................................................................................25
TROUBLESHOOTING ..................................................................26
ASSISTANCE OR SERVICE.........................................................31
Accessories ................................................................................31
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
You can be killed or seriously injured if you don't immediately
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can
happen if the instructions are not followed.
Whirlpool Gold® Models
WGFBT, WGFBLT, WGFAT, WGFAR
47724B008
Whirlpool® Home Cooling and Heating
follow instructions.
can be killed or seriously injured if you don't
You
instructions.
14610 Breakers Drive
Jacksonville, FL 32258
follow
IMPORTANT SAFETY INSTRUCTIONS
Use only with type of gas approved for this furnace.
■
Refer to the furnace rating plate.
Install this furnace only in a location and position
■
as specified in the “Location Requirements” section
of these instructions.
Provide adequate combustion and ventilation air to
■
the furnace space as specified in the “Venting
Requirements” section of these instructions.
■
Combustion products must be discharged outdoors.
Connect this furnace to an approved vent system
only, as specified in the “Venting Requirements”
section of these instructions.
Never test for gas leaks with an open flame. Use a
■
commercially available soap solution made
specifically for the detection of leaks to check all
connections, as specified in the “Make Gas
Connections” section of these instructions.
Adequate clearance must be provided around the
■
vent-air intake terminals.
Always install furnace to operate within the furnace’s
■
intended temperature-rise range with a duct system
which has an external static pressure within the
allowable range, as specified in the “Complete
Installation” section of these instructions. See
furnace rating plate.
■
When a furnace is installed so that supply ducts
carry air circulated by the furnace to areas outside
the space containing the furnace, the return air
shall also be handled by duct(s) sealed to the
furnace casing and terminating outside the space
containing the furnace.
A gas-fired furnace for installation in a residential
■
garage must be installed as specified in the
“Location Requirements” section of these
instructions.
■
The furnace is not to be used for temporary heating
of buildings or structures under construction.
The furnace shall be installed so the electrical
■
components are protected from water.
■ Furnaces for indoor installation on combustible
flooring shall not be installed directly on carpeting,
tile or other combustible material other than wood
flooring.
SAVE THESE INSTRUCTIONS
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death or property
damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
2
WARNING: Gas leaks cannot always be detected by smell.
Gas suppliers recommend that you use a gas detector approved by UL or CSA.
For more information, contact your gas supplier.
If a gas leak is detected, follow the “What to do if you smell gas” instructions.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of
potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other
reproductive harm.
This appliance can cause low-level exposure to some of the substances listed, including benzene, formaldehyde, carbon
monoxide, toluene, and soot.
ADDITIONAL SAFETY INFORMATION
In the State of Massachusetts, the following installation instructions apply:
■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
■ If using a ball valve, it shall be a T-handle type.
■ A flexible gas connector, when used, must not exceed 3 feet.
INSTALLATION REQUIREMENTS
These instructions are intended as a general guide only for use by
qualified persons and do not supersede any national or local
codes in any way. Compliance with all local, state, or national
codes pertaining to this type of equipment should be determined
prior to installation.
Read this entire instruction manual, as well as the instructions
supplied in separate equipment, before starting the installation.
The installation of the furnace, wiring, warm air ducts, venting,
etc. must conform to the requirements of the National Fire
Protection Association; the National Fuel Gas Code, ANSI
Z223.1/NFPA No. 54 (latest edition) and the National Electrical
Code, ANSI/NFPA No. 70 (latest edition) in the United States, and
any state laws, local ordinances (including plumbing or
wastewater codes), or local gas utility requirements.
Tools and Parts
Gather the required tools and parts before starting installation.
Read and follow the instructions provided with any tools listed
here.
Tools needed
■ Pipe wrench
■ Screwdriver
■ Tape m eas u re
■ Thread sealant
■ Level
■ Noncorrosive leak check
solution
■ Tes t ga ug e wi th ¹⁄₈" (3.2 mm)
NPT connection (for measuring
gas supply pressure)
■ Allen wrench
Local authorities having jurisdiction should be consulted before
installation is made. Such applicable regulations or requirements
take precedence over the general instructions in this manual.
This furnace design is certified by CSA International as a
Category I furnace in compliance with the latest edition of
American National Standard Z21.47/CSA Standard 2.3 for GasFired Central Furnaces, for operation with Natural gas or
propane. Consult the rating plate on the furnace for gas type
before installing.
Parts needed
Check local codes and with gas supplier. Check existing gas
supply, electrical supply, and venting, and read “Ductwork
Requirements,” “Electrical Requirements,” “Gas Supply
Requirements” and “Venting Requirements” before purchasing
parts.
Parts Supplied
■ Inlet air restrictor plate
3
Location Requirements
WARNING
Explosion Hazard
Keep flammable materials and vapors, such as
gasoline, away from furnace.
Place furnace so that burners are at least 18 inches
(46 cm) above the floor for a garage installation.
Failure to follow these instructions can result in death,
explosion, or fire.
WARNING
■ Furnaces may be installed as suspended units in the
horizontal position. These furnaces are not designed for
direct attachment of suspension rods to the furnace casing.
See “Installation Configurations.”
■ If the furnace is to be installed in an attic or other insulated
space, it must be kept free and clear of insulating materials.
■ WGFAT models may be installed as upflow or horizontal
furnaces. WGFAR models may be installed as counterflow
(downflow) or horizontal furnaces. When the furnace is
installed horizontally, secure the furnace door by installing a
sheet metal screw through the side and door on the upper
left-hand side of the furnace.
Installation Clearances
■ A 2" (5.1 cm) minimum clearance is required in front for air
openings into the combustion chamber.
■ All servicing and cleaning of the furnace can be performed
from the front. If the furnace is installed in a closet or utility
room, provide 24" (61 cm) clearance in front for service if the
door to the room is not in line with the front of the furnace.
Where servicing clearances are greater than clearances to
combustibles, servicing clearances take precedence.
Minimum Clearance to Combustibles Chart
All measurements in inches (centimeters)
Explosion Hazard
Do not install this furnace in a mobile home.
Doing so can result in death, explosion, fire, or
carbon monoxide poisoning.
IMPORTANT: Do not use the furnace as a heater in a building
under construction. The furnace can be severely damaged due to
the abnormal environment caused by construction. Chlorides
from sources such as paint, stain, or varnish; tile and counter
cements; adhesives; and foam insulation are abundant in a
structure under construction and can be highly corrosive. Low
return air temperature can cause condensation in the furnace and
other damage that can shorten the life of the furnace.
■ The furnace is suitable for installation in buildings
constructed on site. The furnace should be centralized in
respect to the heat distribution system as much as
practicable.
■ All models are suitable for closet or utility room installation.
Utility room installation requires:
A door opening large enough for the widest part of the
furnace.
A door opening large enough to remove/replace any other
appliance located in the utility room, such as a water heater.
Any other appliances arranged so that each appliance can be
removed/replaced without disturbing the furnace.
■ In a residential garage, a gas-fired furnace must be installed
so the burner(s) and the ignition source are located not less
than 18" above the floor. The furnace is to be located or
protected to avoid physical damage by vehicles.
Upflow Installations
Sides
Cabinet Width Front Back Top Vent Left Right
17¹⁄₂
(44.4)
21
(53.3)
24¹⁄₂
(62.3)
4
(10.2)
4
(10.2)
4
(10.2)
01
1
1
1
(2.5)6 (15.2)
01
(2.5)6 (15.2)
01
(2.5)6 (15.2)
2
2
(5.1)
00
2
00
2
0
3
Horizontal Installations
Minimum clearances on sides and back are 0".
Airflow
R to L L to R
Cabinet Width Front Vent Top Bottom Top Bottom
17¹⁄₂
(44.4)
21
(53.3)
24¹⁄₂
(62.3)
1
May be 2" (5.1 cm) when Type B-1 vent pipe is used.
2
May be 1" (2.5 cm) when Type B-1 vent pipe is used.
3
Where values greater than 0 are shown, may be 0" when Type
B-1 vent pipe is used.
18 6
18 6
18 6
(15.2)
(15.2)
(15.2)
1
2
(2.5)3 (7.6)
1
2
(2.5)2 (5.1)
1
2
(2.5)
3
(7.6)
2
(5.1)
0
2
0
3
2
3
000
4
High Altitude Installations
B
■ This furnace is approved for operation at altitudes from 0 to
4,500 ft (0 to 1,371.6 m) above sea level without any required
modifications.
■ From 4,500 to 7,500 ft (1,371.6 m to 2,286 m), the gas
manifold pressure needs to be adjusted according to the
information shown in the Manifold Pressure vs. Altitude
Chart.
Installation Configurations
Upflow Installations
Furnaces can be installed with either a side or bottom air return.
For bottom air return the bottom air return knockout plate must
be removed. For furnaces that do not include a side or bottom
return filter rack, kit no. AFILT524-1 (side return) or kit no.
AFILT529-1 (bottom return) can be used.
To provide sufficient filter area for installations requiring more
than 1,600 CFM nominal air delivery, return air will have to be
brought through both sides of the furnace, or through one side
and the bottom.
Counterflow (Downflow) Installations
WARNING
IMPORTANT:
For installations above 7,500 ft (2,286 m), the furnace input rate is
to be reduced per the requirements of the National Fuel Gas
Code (ANSI Z223.1/NFPA 54, latest edition), at the rate of
4 percent for each 1,000 ft (304.8 m) above sea level.
The furnace is not recommended for installation above 10,000 ft
(3,048 m).
2. Construct duct connections with 1" to 1³⁄₄" (2.5 cm to 4.4 cm)
right-angle flanges, and long enough to extend below the
floor joists.
3. Drop the duct connections through the top of the base
assembly with the right-angle flanges secure against the
woven glass tape on the top of the base assembly.
4. Position the furnace over the right-angle duct flanges.
Combustible Floor Installation (Counterflow Models Only)
A
E
D
B
C
1"
Fire Hazard
Before installing counterflow (downflow) furnace on
combustible surface, such as wood, install one of the
following kits:
WABASE 511 (14.5" cabinets)
WABASE 512 (17.5" cabinets)
WABASE 568 (21" cabinets)
WABASE 569 (24.5" cabinets)
Contact your local dealer.
Failure to do so can result in death or fire.
IMPORTANT:
■ WGFAT and horizontally installed WGFAR models may be
installed on wood flooring, but should not be installed directly
on carpeting, tile or other combustible material.
■ WGFAR models installed as counterflow (downflow) models
may be installed on combustible flooring provided a special
combustible floor base is used.
■ For installations on combustible flooring, a special base must
be ordered and used. See the furnace rating plate for the
appropriate base model number.
■ WGFAR furnaces may be installed directly on the supply
plenum or coil cabinet if the furnace is installed on a
noncombustible floor.
1. Cut a hole in the floor, sized to provide 1" (2.5 cm) clearance
between all 4 sides of the duct and the edge of the flooring.
The 4 angles on the base assembly should recess into the
floor joists and the base should rest on all 4 outside flanges.
C
E
A
A. Base assembly
B. Furnace
C. Outlet duct (drops into
base assembly)
D. Combustible floor
E. Woven glass tape (between
flanges of outlet duct and
base assembly)
Filters
If a filter other than the one supplied by the furnace manufacturer
is used, see Minimum Filter Requirements in “Filter
Specifications.”
Horizontal Installations
Furnaces can be horizontally installed for airflow right to left or
left to right. To ensure access to parts for servicing, install upflow
and counterflow furnaces so that the burner and blower access
panels are readily accessible.
5
NOTE: When installed horizontally, the installer must install a
C
sheet metal screw to retain the upper door as shown following, in
either Position B or D, depending on installation configuration.
Electrical Requirements
Horizontal Installation—WGFAT Models
A
A. Outlet airflow
B. Screw placement for
Right to Left airflow
C. Inlet airflow
D. Screw placement for
Left to Right airflow
Horizontal Installation—WGFAR Models
A
A. Inlet airflow
B. Screw placement for
Left to Right airflow
C. Outlet airflow
D. Screw placement for
Right to Left airflow
WARNING
B
Electrical Shock Hazard
Electrically ground furnace.
Connect ground wire to green ground screw.
D
B
C
D
Failure to do so can result in death or electrical shock.
■ The furnace must be grounded and wired in accordance with
local codes or, in the absence of local codes, with the
National Electrical Code ANSI/NFPA No. 70 (latest edition).
■ In all instances, other than wiring for the thermostat, the
wiring to be done and any replacement of wire shall conform
with the temperature limitation for Type T wire (63°F [17ºC]
rise).
■ The line voltage supply should be routed through a readily
accessible disconnect located within sight of the furnace. A
junction box on the furnace side panel is provided for line
voltage connections. See the Wiring Connection Diagram in
the “Troubleshooting” section for specific connection
information.
■ Proper polarity of the supply connections (“HOT” and
“NEUTRAL”) must be observed to be sure that the control
system provides the protection intended.
Horizontal Installation—Suspended
Furnaces may be installed as suspended furnaces in the
horizontal position. These furnaces are not designed for direct
attachment of suspension rods to the furnace casing.
■ The suspending means must be field fabricated, and should
consist of 2 “cradles” made by attaching 2 rods to a length of
angle iron or suitable gauge steel.
■ Locate the cradles so that they are as close as possible to the
ends of the furnace (this will provide access for removal of
major components such as the blower assembly).
■ Provide enough clearance between the suspension rods and
the furnace to allow removal of access panels.
Ductwork Requirements
■ Install all conditioned air plenums, ducts and air filters (if not
provided on the furnace) in accordance with NFPA 90B
Standard for the Installation of Warm Air Heating and AirConditioning Systems (latest edition).
■ The furnace is provided with flanges for the connection of the
plenum and ducts.
■ All air filters must be listed as Class 2 furnace air filters.
■ All ductwork must be made of materials and insulated to
meet local, state and national codes. Ductwork installed
outdoors must be sealed, weatherproofed and protected
against physical damage. Caulking, flashing or other means
of adequately providing a permanent weather seal should be
used where duct penetrates a building or structure opening.
Gas Supply Requirements
This furnace is equipped for use with Natural gas. A conversion
kit is required for use with propane. To order the correct
conversion kit, see “Accessories.”
■ Gas supply piping should be installed in accordance with
local, state and national codes and the regulations of the
utility. Piping must be of adequate size to avoid undue
pressure drop. Consult the local utility or gas supplier for
complete details on special requirements for sizing gas
piping.
■ If local codes allow the use of a flexible gas appliance
connector, use a CSA design-certified outdoor flexible
stainless steel appliance connector or rigid gas supply line as
needed. Do not use a connector which has previously
serviced another gas appliance.
Venting Requirements
Adequate provisions for combustion air and ventilation of
furnace must be made. Refer to Section 5.3, “Air for
Combustion and Ventilation,” of the National Fuel Gas Code,
ANSI Z223.1/NFPA 54 (latest edition), or applicable provisions
of the local building codes. For Category 1 furnaces, vent
installations shall be in accordance with parts 7 and 11 of the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the local building
codes, and the furnace and vent manufacturer’s instructions.
6
Existing Venting Systems
Venting Options
When an existing furnace is removed or replaced, the original
venting system may no longer be sized to properly vent the
attached appliances. An improperly sized venting system can
result in spillage of flue products into the living space, the
formation of condensate, leakage, etc. See the “Carbon
Monoxide Poisoning Hazard” for proper test procedure.
WARNING:
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each
appliance connected to the venting system being
placed into operation could result in carbon monoxide
poisoning or death.
The following steps shall be followed for each appliance
connected to the venting system being placed into operation,
while all other appliances connected to the venting system are
not in operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal
pitch, as required in the National Fuel Gas Code,
ANSI Z223.1/NFPA 54 or the CSA B149.1, Natural Gas and
Propane Installation Codes and these instructions.
Determine that there is no blockage or restriction, leakage,
corrosion and other deficiencies which could cause an
unsafe condition.
3. As far as practical, close all building doors and windows
and all doors between the space in which the appliance(s)
connected to the venting system are located and other
spaces of the building.
4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not connected to
the venting system. Turn on any exhaust fans, such as
range hoods and bathroom exhausts, so they are operating
at maximum speed. Do not operate a summer exhaust fan.
6. Follow the lighting instructions. Place the appliance being
inspected into operation. Adjust the thermostat so
appliance is operating continuously.
7. Test for spillage from draft hood equipped appliances at the
draft hood relief opening after 5 minutes of main burner
operation. Use the flame of a match or candle.
8. If improper venting is observed during any of the above
tests, the venting system must be corrected in accordance
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54
and/or CSA B149.1, Natural Gas and Propane Installation
Codes.
9. After it has been determined that each appliance connected
to the venting system properly vents when tested as
outlined above, return doors, windows, exhaust fans,
fireplace dampers and any other gas-fired burning
appliances to their previous conditions of use.
The furnace can be installed as either direct vent or nondirect
vent furnace.
For either type of installation, special venting considerations
must be followed. See “Determine Vent Pipe Direction” for the
type of furnace and venting being installed.
Direct Vent
A direct vent (two pipe) installation requires that all the air
necessary for combustion be supplied from outside the dwelling
through an air intake pipe.
■ All vents passing through floors, ceilings, and walls must be
installed in accordance with National Fuel Gas Code, ANSI
Z223.1/NFPA 54 (latest edition). In all applications in which
the flue pipe is run through an unconditioned space, ¹⁄₂"
insulation must be used over the pipe. In extremely cold
climates, ³⁄₄" (1.9 cm) insulation is recommended.
Nondirect Vent
A nondirect vent (one pipe) installation uses air from inside the
dwelling for combustion.
■ The furnace is shipped with the air inlet pipe terminated to the
top panel for either inside or outside combustion air. An inlet
air restrictor plate is supplied with this furnace and can be
found in the plastic bag containing these Installation
Instructions and the User’s Information Manual.
■ For installations using inside air for combustion (nondirect
vent), attach a 90° elbow (not supplied) to the inlet coupler
and install the restrictor plate inside the elbow. See “Plan
Vent System.”
Inlet Air Restrictor Plate
NOTE: The inlet air restrictor plate must be installed in all
installations that are nondirect vent.
Unconfined Space
An unconfined space is defined as “a space whose volume is
more than 50 cu. ft (1.4 m3) per 1,000 Btu/h of the combined input
rating of all appliances installed in that space.”
When a furnace is installed in an unconfined space in a building,
it can be assumed that the infiltration will be sufficient to supply
the required air.
If the furnace is installed in a ventilated attic or crawl space, it is
assumed that the air infiltration is sufficient to supply the required
combustion air. However, in a building of unusually tight
construction, additional outdoor air should be provided.
Confined Space
A confined space is defined as “a space whose volume is less
than 50 cu. ft (1.4 m
rating of all appliances installed in that space.”
NOTE: Choose a combustion air supply option. See “Plan Vent
System.”
3
) per 1,000 Btu/h of the combined input
7
Contaminated Combustion Air
Excessive exposure to contaminated combustion air will result in
performance-related problems. The recommended source of
combustion air is outdoor air.
Outdoor air as the source of combustion air
If the furnace is installed in a confined space, it is recommended
that the necessary combustion air come from the outdoors by
way of an attic, crawl space, air duct, or direct opening.
Outdoor air is required as the source of combustion air when the
indoor air is contaminated with chemical substances and in the
following types of installations:
■ Furnaces installed in commercial buildings
■ Furnaces installed in buildings with indoor pools
■ Furnaces installed in hobby or craft rooms
■ Furnaces installed near chemical storage areas
■ Furnaces installed in laundry rooms
■ Furnaces installed in hair salons
Indoor air as the source of combustion air
Indoor air as the source of combustion air is acceptable in most
applications if the following guidelines are met:
■ All provisions for indoor combustion air must meet the
requirements for combustion air indicated in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 (latest edition), and/or any
applicable local codes.
■ If indoor combustion air is used, the air supply to the furnace
should not be exposed to the following substances:
Permanent wave solutions
Chlorinated waxes and cleaners
Chlorine-based swimming pool chemicals
Water softening chemicals
Deicing salts or chemicals
Carbon tetrachloride
Halogen-type refrigerants
Cleaning solvents (such as perchloroethylene)
Printing inks, paint removers, varnishes, etc.
Cements and glues
Antistatic fabric softeners for clothes dryers
Masonry acid washing materials
Chlorinated laundry products
Hydrochloric acid
INSTALLATION INSTRUCTIONS
WARNING
Explosion Hazard
Furnace must be installed and serviced by a
qualified person.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel.
Read and follow all instructions provided for
installation, adjustment, service, alteration, or
maintenance.
Failure to follow these instructions can result in death,
explosion, fire, or carbon monoxide poisoning.
Inspect Shipment
WARNING
Excessive Weight Hazard
Use two or more people to move and install furnace.
Failure to do so can result in back or other injury.
1. Check the furnace rating plate to confirm specifications are
as ordered.
2. Upon receipt of the furnace, inspect it for possible shipping
damage. Examine the furnace inside the carton if the carton
is damaged.
If damage is found, it should be noted on the carrier’s freight bill.
Damage claims should be filed with the carrier immediately.
Claims of shortages should be filed with the seller within 5 days.
NOTE: If any damages are discovered and reported to the carrier,
do not install the furnace, because your claim may be denied.
Plan Vent System
IMPORTANT: The venting system must be supported with
mounting straps to avoid any weight load from being applied to
the vent blower. Horizontal vent pipe must be supported every
5 ft (1.5 m) and vertical pipe should be supported every 10 ft
(3 m) to avoid sagging and provide rigid support.
Materials—Air Intake Pipe Only
■ All pipe, fittings, primer, and solvent cement must conform
with American National Standard Institute and the American
Society for Testing and Materials (ANSI/ASTM) standards.
The solvent shall be free flowing and contain no lumps,
undissolved particles, or any foreign matter that adversely
affects the joint strength or chemical resistance of the
cement. The cement shall show no gelatinization,
stratification, or separation that cannot be removed by
stirring. See Piping and Fitting Specifications for approved
piping and fitting materials.
This furnace is shipped in one package, completely assembled
and wired. The indoor thermostat and accessories are shipped in
a separate carton when ordered.
8
Piping and Fitting Specifications
E
D
Piping and Fitting Material ASTM Specification
Schedule 40 PVC (Pipe) D1785
Schedule 40 PVC (Cellular Core Pipe) F891
Schedule 40 PVC (Fittings) D2466
SDR-26 (Pipe) D2241
Schedule 40 ABS (Pipe) D1527
Schedule 40 ABS (Fittings) D2468
Schedule 40 & 80 CPVC (Pipe) F441
ABS-DWV Drain Waste & Vent
(Pipe & Fittings)
PVC-DWV Drain Waste & Vent
(Pipe & Fittings)
■ The primers and solvents used must also meet ASTM
specifications. PVC primer is specified in ASTM F656. Use
PVC solvent as specified in ASTM D2564 and ABS solvent
cement as specified ASTM D2235. Low temperature solvent
cement is recommended. Metal or plastic strapping may be
used for vent pipe hangers.
■ When making ABS joints, pieces can be prepared with a
cleaner. When joining ABS to PVC materials, use PVC solvent
cement as specified in ASTM D3138.
■ Preferred fittings are DWV style or long sweep. Seal all joints
gas tight with appropriate cement. In areas where vent and air
intake pipes are exposed to abnormal stress or are subject to
damage, schedule 80 pipe should be used.
■ Use high temperature RTV silicone sealant to attach the air
intake pipe into the connector on the burner box so the air
intake pipe can be removed if service is required.
NOTE: Do not use cement.
D2661
D2665
Typical Installation—Vertical Vent with Outdoor Fresh Air
B
A
C
E
F
A. Approved vent system
B. 65 ft (19.8 m) maximum
C. 6" (15.2 cm) minimum
D. Inlet located away from obstructions
and maximum snow level
E. 12" (30.5 cm) maximum
F. PVC inlet pipe
(see Inlet Pipe
Specifications chart)
Inlet Pipe Specifications
Inlet Pipe
Input—KBtu/h Inlet Pipe Size
50 2" (5.1 cm) 65 ft (19.8 m)
75 & 100 2" (5.1 cm) 30 ft (9.1 m)
75, 100, 125 & 150 3" (7.6 cm) 65 ft (19.8 m)
*The inlet air lengths listed are maximum “equivalent pipe
lengths.”
NOTE: One 90º elbow or two 45º elbows are the equivalent of 5 ft
(1.5 m) of pipe.
Total Length*
Confined Space Installation—Direct Venting
■ If the furnace is installed in a confined space and all the air
necessary for combustion is supplied to the furnace through
an air intake pipe vented directly outside, the pipe size and
materials used must conform to the specification listed in
“Materials—Air Intake Pipe Only.”
Confined Space Installation—Direct Venting
B
A
H
A. Chimney or gas vent
B. Approved vent
C. 65 ft (19.8 m) maximum
D. 6" (15.2 cm) minimum
E. Inlet located away from obstructions
and maximum snow level
F. 12" (30.5 cm) maximum
G. Air intake pipe
H. Furnace
C
D
F
G
Optional Attic Inlet Air
NOTE: Attic must be well ventilated.
A
F
E
D
A. Gable vent
B. 12" (30.5 cm) maximum
C. Gas furnace
B
C
D. Gas water heater
E. Joist and insulation
F. Soffit vent
9
Optional Outside Air
C
C
D
C
B
D
E
F
E
D
A
B
Outside
If air from outside is brought in for combustion, the confined
space shall be provided with 2 permanent openings. One
opening shall be within 12" (30.5 cm) of the ceiling and 1 opening
within 12" (30.5 cm) of the floor. Several methods can be used to
bring the outside air in through these openings. The openings
must open directly or by ducts to the outdoors, through spaces
(crawl space or attic) that freely open to the outdoors, or
indirectly through vertical ducts.
NOTE: If any of these methods are used, the inlet and outlet air
openings must each have a free area of 1 sq. in. (6.4 cm
4,000 Btu/h of the total input rating of all equipment within the
enclosure.
2
) per
Equipment in Confined Space—All Air from Outside
Confined Space Installation—Nondirect Venting Air from
C
(Inlet air from crawl space and outlet air to ventilated attic)
A. Gable vent
B. 16" to 24" (40.6 cm to 61 cm)
C. Gas furnace
D. Gas water heater
E. Joist and insulation
F. So f fit v en t
NOTE: The actual height of the roof termination should be 12"
(30.5 cm) above the average snow accumulation.
Confined Space Installation—Nondirect Venting Air from
Inside
If the furnace is installed in a confined space within the building
and combustion air is taken from a heated space, the
combustion air and ventilating air must enter and leave the space
through 2 permanent openings of equal area. One opening shall
be located within 12" (30.5 cm) of the ceiling and the other within
12" (30.5 cm) of the floor.
NOTE: Each opening must have a free area of at least 1 sq. in.
2
(6.4 cm
the enclosure, and not less than 100 sq. in. (645 cm
) per 1,000 Btu/h of total input rating of all equipment in
2
) each.
Equipment in Confined Space—All Air from Inside
B
A
A
G
F
A. Chimney or gas vent
B. Ventilation louvers (each end of attic)
C. Outlet air
D. Water heater
E. Inlet air
F. Ventilation louvers
(for unheated crawl space)
G. Furnace
Equipment in Confined Space—All Air from Outside
(All air through ventilated attic)
A
B
E
10
F
D
A. Chimney or gas vent
B. Water heater
C. Openings
D. Furnace
A. Chimney or gas vent
B. Ventilation louvers
(each end of attic)
C. Outlet air
D. Inlet air (ends 12" (30.5 cm) above
bottom)
E. Water heater
F. Furnace
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