Whirlpool WAI 2542 /WS-D Service Manual

SERVICE
Model WAI 2542 /WS-D Version 8554 975 03000 Page
Whirlpool Europe Customer Services
WAI 2542 /WS-D
Service Manual
Washing machine Frontloader WAI 2542 /WS-D
Technical data 2 - 3
Spare part list 4 - 5
Exploded view 6 - 7
Wiring diagram 8
Circuit diagram 9
Program diagram 10 - 12
Family 2B
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 01.03.2002 Subject to modification Document-No.: 4812 712 11561
01.03.2002 / Page 2 WAI 2542 /WS-D Whirlpool Europe Doc. No: 4812 712 11561 8554 975 03000 Customer Service
Technical data
SERVICE
Dimensions
Height 81.5 - 84 cm Width 59.5 cm Depth 57.3 cm with front door 19 mm
Weight
Net 76 kg
Main connection
Voltage 230 V Frequency 50 Hz Power consumption 2.3 kW Fuse rating 10 A
Drum
Volume 48 l Wash spin 54 rpm Ramp spin 110 rpm Speed spinning max. 1200 rpm
Capacity of dry laundry
Cotton/coloured laundry 5 kg Cotton rapid 3 kg Easy care 2.5 kg Easy care rapid 1.5 kg Delicate 1.5 kg Wool 1 kg
Pressostat
Nominal current
Contacts : 11 - 12 4 (4) A 11 - 14 16 (4) A 11 - 16 1 (1) A
Contactsystem
11 - 12 - 14 jump contacts 11 - 16 slow action contacts
Door lock
Lock time(20 ˚C) 3’’ - 6’’ Unlock time 60’’ - 90’’ Nominal voltage 230 V Nominal current: contact 4 - 5 1 mA contact 11 - 14 16 (4) A
Heating element
Kind of heating Tubularheating element
with NTC-sensor Nominal voltage 230 V Nominal power 2050 W Heat conductor resistance (R25) 22-28 Resistance NTC: 0˚C 35.9 k 30˚C 9.8 k 40˚C 6.6 k 50˚C 4.6 k 60˚C 3.2 k 70˚C 2.3 k 95˚C 1.1 k
Level1
Switching point 60 ± 5 mmWc Reset 30 ± 5 mmWc
Overflow
Switching point 280± 20 mmWc
Water column drum
(only switching level inside the drum)
Level1
Switching point 40 -51 mm
Overflow
Switching point 260 - 300 mm
Aquastop
Water temperature 60 ˚C Rated flow > 1 bar 8 l/min Pressure range 0.5 - 10 bar Nominal voltage 220 - 240 V Frequency 50 Hz Starting voltage < 6 bar 160 V 6-10 bar 170 V Nominal current 35 mA Nominal power 6 VA Nominal resistor( 20˚C ) 3,4 - 4,5 k
SERVICE
Technical data
Whirlpool Europe WAI 2542 /WS-D 01.03.2002 / Page 3 Customer Service 8554 975 03000 Doc. No: 4812 712 11561
Drain pump (synchronus)
Nominal voltage 230 V Nominal current 0.3 A Nominal consumption 34 W Frequency 50 Hz Resistor (coil) 155 Ω ± 7% Motor protection no Capacity (1.25m height) 15 l/min
Program timer
Type Hybridtimer with
integrated electronic Fab. EC 4475 (Timer 2B) Nominal voltage 230 V Frequency 50 Hz Total positions 60 Pre wash pos. 01 - 09 Main wash pos. 10 - 31 Rinse pos. 32 - 49 Spin pos. 50 - 55 Error pos. 56 - 58 Stop pos. 59 - 60
Radio interference supression
Type Friburg FA26 Nominal voltage 230 V Nominal capacity 0.47µ FX2+2x0.022nF Y Nominal inductance 2 x 470 µ H Nominal resistance 680 k
Temperature selector switch
Positions 7 Nominal voltage 5 V Value of resistors: 1 - 2 - 3 internal shunt 4 - 6 internal shunt 5 - 6 pos.1 <10
pos.2 0.68 ± 5% k pos.3 1.10 ± 5% k pos.4 1.80 ± 5% k pos.5 2.70 ± 5% k pos.6 3.60 ± 5% k pos.7 4.70 ± 5% k
Spin speed switch rotary
Ambient temperature to 70 ˚C Storage temperature to 85 ˚C
Output
motor A9 - A10 > 40 V aquastop Aq2.2 - A10 230 V
- pumping step Aq2.1 - A10 230 V pump DP2.1 - DP2.2 230 V doorlock (on) DL3.1 - DL3.3 230 V pressostat A4 - A10 230 V
- empty A2 - A10 230 V
- full N1 A3 - A10 230 V valve (rast 2.5 >170 V
Motor
Type MCA 52/64 - 148 t.f./
WHE 0
i = 1 : 13.5 Resistance contacts:
1 - 2 68.7 ± 7% Collector directly 2.15 ± 7% 2 - 3 1.46 ± 7% 1 - 3 0.65 ± 7%
Positions 7 Nominal voltage 5 V Value of resistors: 1 - 2 - 3 internal shunt 4 - 5 :
pos.1 3.60 pos.2 < 10 ± 5% k pos.3 1.10 ± 5% k pos.4 1.80 ± 5% k pos.5 2.70 ± 5% k pos.6 3.60 ± 5% k
pos.7 < 10 ± 5% k 6 - 7 : Position 1 < 10 ± 5% Position 2 - 7 >2 ± 5% M
Push button switch
Start switch SST Rinse stop SRS Rapid SR Pre wash SPW Eco SEC Rinse intensive SRI
01.03.2002 / Page 4 WAI 2542 /WS-D Whirlpool Europe Doc. No: 4812 712 11561 8554 975 03000 Customer Service
Spare part list
Model WAI 2542 /WS-D Service No. 855497503000 Version 855497503000
SERVICE
Pos. No. 12NC Code Description
001 0 4812 440 19419 Cabinet 003 0 4812 464 48097 Traverse Rear top degre 004 0 4812 440 19423 Drip tray assy 011 0 4812 500 18068 Foot variable 011 1 4812 500 18074 Foot leveling kit 85mm
011 1 4812 500 18075 Foot leveling kit 82mm 021 0 4812 440 19424 Panel,front 021 1 4812 462 79654 Stopper 024 0 4812 440 18997 Panel, rear 025 0 4812 440 19425 Holder Control device
033 0 4812 310 18383 Cover plate WA/WT9,DELTA 040 0 4812 417 18794 Hinge 040 1 4812 417 28009 Insert 041 0 4812 417 18034 Hinge 041 1 4812 417 18035 Insert shim 0.2mm
041 1 4812 417 28002 Insert shim 1mm 041 3 4812 417 18033 Cover,hinge 053 0 4812 459 38014 Plinth 054 0 4812 440 19433 Spacer f. pedestal 061 0 4812 466 88458 Counter weight upper
061 1 4812 466 88462 Counter weight Lower 065 0 4812 310 18341 Insulation B.in front 065 2 4812 310 18342 Insulation B.in left 065 3 4812 310 18343 Insulation B.in right 065 4 4812 310 18335 Insulation Middle Pane
Pos. No. 12NC Code Description
301 0 4812 452 19346 Control panel 301 3 4812 452 19348 Control panel 301 4 4812 452 19353 Frame switch 303 0 4812 498 18143 Handle, drawer 303 1 4812 498 18144 Handle,cover
322 0 4812 452 19345 Insert panel WAI 2542-D 324 0 4812 440 18992 Lid Rearcover 331 0 4812 413 48255 Knob Timer 331 1 4812 413 18202 Adapter f. Knob 331 2 4812 413 18201 Adapter f. Knob
332 0 4812 410 28552 Push button 332 1 4812 410 28553 Push button Start 335 0 4812 413 48256 Knob Temp/Spin 341 0 4812 413 78478 Index,programm 351 1 4812 134 48191 Lamp Door
351 2 4812 134 48204 Lamp Aquastop 354 1 4812 134 48197 Pilot lamp 401 0 4812 361 58094 Motor 1200-MCA52/WHE0 401 1 4812 362 48004 Brush,carbon motor CESET 421 0 4812 121 18142 Interf.filter 1,00 µ F
430 0 4812 360 18369 Pump,draining BI 451 0 4812 259 28662 Heating element 490 0 4819 321 18136 Cable,mains 2m 490 1 4812 321 28367 Strain relief 504 0 4812 282 18453 Timer
065 5 4812 310 18336 Insulation Lower 080 0 4819 529 18103 Shock absorber 084 0 4812 466 58001 Silent bloc 086 0 4812 401 18409 Holder Shock Absorber 086 1 4812 401 18413 Holder Shock absorber
086 2 4812 401 18412 Stopper 110 0 4812 498 18142 Handle,door 110 1 4812 417 18796 Lever grip door 130 0 4812 417 28051 Lock door 130 1 4812 417 28045 Pin Door Lock
131 0 4812 417 28053 Plate Doorlock Upper 131 1 4812 417 28052 Plate Doorlock Lower 134 0 4812 417 48001 Magnet + Buffer 134 1 4812 417 28001 Insert 141 0 4812 450 68219 Door glass
143 0 4812 440 19418 Glassdoor frame 144 0 4812 417 18795 Frame,door glas 144 1 4812 401 18417 Stopper 190 0 4812 466 68527 Door bellow 190 1 4812 492 18017 Strap
190 2 4812 492 98011 Strap 200 1 4812 418 18188 Tub Front Part 48L,1200 200 2 4812 418 18192 Tub rear part 200 3 4812 520 18065 Hub 1200,48L 200 4 4812 290 88054 Clamp for tub WH
511 0 4812 413 48223 Selector Temp./Spin 511 1 4812 413 48244 Selector,switch 581 0 4812 271 28366 Pressostat 620 1 4812 276 18238 Switch Options 621 0 4812 276 18239 Switch Start/Start-Delay
623 0 4812 271 38358 Switch MICRO 623 1 4812 271 38359 Support Switch Aquastop 630 0 4812 280 58019 Door lock 701 0 4812 530 28808 Hose, inlet VWS 1,5m 701 0 4812 530 28839 Hose, inlet VWS 3m
701 1 4822 480 50159 Sieve inlet 702 0 4812 530 28828 Hose, inlet intern 707 0 4812 526 48031 Nozzle Distribution 707 1 4812 526 48028 Nozzle 708 1 4812 530 48143 Bend
711 0 4812 418 88025 Dispenser BK,WH-3CH 712 0 4812 418 78922 Drawer Detergent 713 0 4812 418 88019 Flap Detergent Container 717 0 4812 321 28377 Bowden cable 717 1 4812 321 38013 Lever , Nozzle
717 2 4812 321 38012 Holder,adjust. 717 3 4812 278 88007 Slide 717 5 4812 310 18381 Cam 718 0 4812 526 48027 Siphon 3 - Chamber 718 1 4812 418 88018 Accessory
220 0 4812 418 18201 Drum 223 0 4819 515 28244 Drum lifter 271 0 4812 358 18056 V-ribbed belt WH 1250 J5 272 0 4812 528 58027 Pulley DIAM.298 292 0 4812 530 58094 Gasket Tub
750 0 4812 530 48153 Chamber,expand. BUILT-IN 753 1 4812 418 68143 Chamber,air 754 0 4812 530 28826 Drainhose 754 1 4812 530 28832 Lock eco 754 2 4812 530 28829 Flange eco
Whirlpool Europe WAI 2542 /WS-D 01.03.2002 / Page 5
SERVICE
Customer Service 8554 975 03000 Doc. No: 4812 712 11561
Spare part list
Model WAI 2542 /WS-D Service No. 855497503000 Version 855497503000
Pos. No. 12NC Code Description
756 0 4812 360 58101 Floater 760 0 4812 480 58078 Filter set Pump 760 1 4812 310 18307 Gasket SET 781 0 4812 530 28815 Hose,draining 781 1 4812 530 28818 Hose
783 0 4812 530 28827 Hose Pressostat 783 1 4812 530 28822 Hose 783 3 4812 530 18001 Connection Part 786 0 4812 530 28812 Hose Draining 786 1 4812 462 78179 Threaded cap
786 3 4812 530 28809 Hose Aqua-Stop 787 0 4812 530 28819 Hose with hole 794 5 4812 530 58098 Gasket Airtrap 901 0 4812 401 18415 Clamp,hose Tub 901 2 4812 401 18401 Strap
901 3 4812 401 18414 Clamp,hose 902 0 4812 290 88049 Bracket 902 1 4812 255 18204 Holder Hose outlet 903 0 4812 255 18205 Holder Pressostat 903 5 4812 290 88048 Cable clamp
903 9 4812 290 88046 Cable clamp 904 0 4812 529 58002 Rivet Base 910 0 4812 502 18383 Screw Torx T40 M 8X 25 911 1 4812 502 48004 Screw 4x15H 911 7 4812 903 08014 Screw M5x12
912 0 4812 502 18382 Screw M8 X 35 912 1 4812 502 18007 Screw M 5x16-H 915 2 4812 505 18371 Nut M 12 923 0 4812 532 18024 Washer 931 0 4812 492 38363 Spring
932 3 4812 492 58025 Spring door 932 4 4812 492 58024 Spring Door Safety 932 5 4812 492 38359 Spring , Nozzle 941 0 4812 520 28004 Bearing,ball 6206 941 1 4812 520 28066 Bearing,ball 6204
941 5 4812 520 18067 Hub Bearing 953 0 4812 530 58099 Shaft seal 1200 953 1 4812 530 58096 O-Ring Bearing 961 0 4812 466 68545 Cover BK/WH 962 2 4812 360 78035 Foil Water protect.
990 0 4819 310 39227 Mounting kit Weight top 990 1 4819 310 39228 Mounting kit Weight bottom 993 0 4812 530 48017 Bow 993 2 4812 268 18015 Lever,security 993 3 4812 395 58004 Tool
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