Whirlpool W10173324B User Manual

INSTALLATION INSTRUCTIONS
with standard clean oven
INSTRUCCIONES DE INSTALACIÓN
ESTUFA AUTÓNOMA A GAS DE 20" (50,8 CM)
con horno de limpieza estándar
Table of Contents/Índice..................................................2
To the installer: Please leave this instruction book with the unit. To the consumer: Please read and keep this book for future
reference.
W10173324B
Para el instalador: favor de dejar este manual de instrucciones con la unidad.
Para el consumidor: favor de leer y guardar este manual para futura referencia.
TABLE OF CONTENTS
ÍNDICE
RANGE SAFETY .......................................................................... 2
INSTALLATION REQUIREMENTS ..............................................4
Tools and Parts .......................................................................... 4
Location Requirements.............................................................. 4
Gas Supply Requirements ........................................................ 6
INSTALLATION INSTRUCTIONS ................................................7
Unpack Range ............................................................................7
Install Anti-Tip Bracket ..............................................................7
Verify Anti-Tip Bracket Location ................................................8
Level Range ................................................................................8
Make Gas Connection................................................................9
Check Operation ......................................................................10
Check Operation of Oven/Broil Burner ....................................11
Complete Installation ..............................................................11
GAS CONVERSIONS ...............................................................12
LP Gas Conversion ..................................................................12
Pilot and By-pass Screws Conversion ..................................13
Complete Conversion ............................................................14
Natural Gas Conversion ..........................................................15
Pilot and By-pass Screws Conversion ..................................17
Complete Conversion ..............................................................17
SEGURIDAD DE LA ESTUFA.................................................... 18
REQUISITOS DE INSTALACIÓN................................................20
Herramientas y piezas ............................................................ 20
Requisitos de ubicación .......................................................... 20
Requisitos del suministro de gas .......................................... 22
INSTRUCCIONES DE INSTALACIÓN........................................23
Desempaque la estufa..............................................................23
Instalación del soporte anti-vuelco ..........................................23
Verificación de la ubicación del soporte anti-vuelco ..............24
Nivelación de la estufa ............................................................25
Conexión del suministro de gas ..............................................25
Verifique el funcionamiento ......................................................26
Verifique el funcionamiento del quemador
del horno/para asar ..................................................................27
Complete la instalación ............................................................27
CONVERSIONES DE GAS.......................................................28
Conversión de gas LP ............................................................28
Conversión de tornillos de desvío y piloto ............................29
Complete la conversión ..........................................................30
Conversión de gas natural ......................................................30
Conversión de tornillos de desvío y piloto ..............................32
Complete la conversión ..........................................................32
RANGE SAFETY
2
WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.
A flexible gas connector, when used, must not exceed 3 feet.
3
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools needed
Level
3/8" drive ratchet
Tape measure
Flat-blade screwdriver
Phillips screwdriver
Hand or electric drill
Slip-joint pliers
7 mm combination wrench
Pipe wrench
1/8" (3.2 mm) drill bit (for wood floors)
3/16" (4.8 mm) carbide-tipped masonry drill bit
(for concrete/ceramic floors)
Pipe joint compound resistant to LP gas
Non-corrosive leak-detection solution
Parts supplied
Check that all parts are included.
A
B
C
A. Anti-tip bracket B. Plastic anchors (2) C. #10 x 1-1/2screws (2)
Literature Bag
Conversion orifice spuds (inside literature bag)
Anti-tip bracket must be securely mounted to subfloor.
Thickness of flooring may require longer screws to anchor bracket to subfloor. Longer screws are available from your local hardware store.
Parts needed
Check local codes and consult gas supplier. Check existing gas supply. See “Gas Supply Requirements” section.
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.
It is the installer’s responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the oven frame behind the left side of the broiler door.
Model/serial rating plate location
The range should be located for convenient use in the kitchen.
Recessed installations must provide complete enclosure of the sides and rear of the range.
To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.
All openings in the wall or floor where range is to be installed must be sealed.
Do not seal the range to the side cabinets.
Cabinet opening dimensions that are shown must be used.
Given dimensions are minimum clearances.
The floor anti-tip bracket must be installed. To install the anti-tip bracket shipped with the range, see “Install Anti-Tip Bracket” section.
Proper gas supply connection must be available. See “Gas Supply Requirements” section.
Contact a qualified floor covering installer to check that the floor covering can withstand at least 200°F (93°C).
Use an insulated pad or 1/4" (0.64 cm) plywood under range if installing range over carpeting.
IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage. This oven has been designed in accordance with the requirements of UL and CSA International and complies with the maximum allowable wood cabinet temperatures of 194°F (90°C).
Mobile Home - Additional Installation Requirements
The installation of this range must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.
Mobile home installations require:
When this range is installed in a mobile home, it must be secured to the floor during transit. Any method of securing the range is adequate as long as it conforms to the standards listed above.
4
Product Dimensions
36"
(91.5 cm)
42"
(106.7 cm)
Installation Clearances
Cabinet opening dimensions shown are for 25" (64 cm) countertop depth, 24" (61 cm) base cabinet depth and 36" (91.4 cm) countertop height.
If the cabinet depth is greater than 24" (61 cm), the oven frame must extend beyond cabinet fronts by 1/2" (13 mm) minimum.
13" (33.0 cm) max. upper cabinet depth
18" (45.7 cm) min. clearance upper side cabinet to countertop
20" (50.8 cm) min. cabinet opening width
20 1/8" (51.12 cm) opening width
3" (7.6 cm) min. countertop space to side wall or other combustible material
10" (25.4 cm)
This shaded area
recommended for
For minimum clearance to top of cooktop, see NOTE
installation
of gas pipe
19 1/2"
(49.5 cm)
24 1/2"
(62.2 cm)
5 1/2"
(14 cm)
4"
(10 cm)
2"
2 1/2"
(6.4 cm)
(5.1 cm)
NOTE: 24" (61 cm) minimum when bottom of wood or metal cabinet is covered by not less than 1/4" (0.64 cm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.
30" (76.2 cm) minimum clearance between the top of the cooking platform and the bottom of an uncovered wood or metal cabinet.
IMPORTANT: If installing a range hood or microwave hood combination above the range, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.
5
Gas Supply Requirements
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include:
licensed heating personnel, authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Flexible metal appliance connector:
If local codes permit, a new CSA design-certified, 4-5 ft (122-152.4 cm) long, 1/2" (1.3 cm) or 3/4" (1.9 cm) I.D., flexible metal appliance connector may be used for connecting range to the gas supply line.
A 1/2" (1.3 cm) male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance gas pressure regulator.
Do not kink or damage the flexible metal tubing when moving the range.
Rigid pipe connection:
The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the range. The rigid pipe must be level with the range connection. All strains must be removed from the supply and fuel lines so range will be level and in line.
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition.
Type of Gas
Natural Gas:
This range is design-certified by the CSA International for use with natural gas or, after proper conversion, for use with LP gas.
This range is factory set for use with natural gas. See “Gas Conversions” section. The model/serial rating plate located on the frame behind the broiler door has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.
LP Gas conversion: Conversion must be done by a qualified service technician.
No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See “Gas Conversions” section.
Gas Supply Line
Provide a gas supply line of 3/4" rigid pipe to the range location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe joint compounds that resist the action of LP gas must be used. Do not use TEFLON With LP gas, piping or tubing size can be 1/2" minimum. Usually, LP gas suppliers determine the size and materials used in the system.
®†
tape.
Must include a shutoff valve: The supply line must be equipped with a manual shutoff
valve. This valve should be located in the same room but external to the range. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the range.
A
C
B
A. Shutoff valve in “open”position B. Gas supply line C. To range
Gas Pressure Regulator
The gas pressure regulator supplied with this range must be used. The inlet pressure to the regulator should be as follows for proper operation:
Natural Gas:
Minimum pressure: 5" WCP Maximum pressure: 14" WCP
LP Gas:
Minimum pressure: 10" WCP Maximum pressure: 14" WCP Contact local gas supplier if you are not sure about the inlet
pressure.
†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
6
Burner Input Requirements
Gas Supply Pressure Testing
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level.
INSTALLATION INSTRUCTIONS
Unpack Range
1. Do not use oven door handle to lift or move the range.
2. Remove shipping materials, tape and film from range.
Keep cardboard bottom under range. Remove oven racks and parts package from inside oven.
3. Take 4 cardboard corners from the carton. Stack one
cardboard corner on top of another. Repeat with the other 2 corners. Place them lengthwise on the floor behind the range to support the range when it is laid on its back. Using 2 or more people, firmly grasp the range and gently lay it on its back on the cardboard corners.
4. Pull cardboard bottom firmly to remove.
5. Use an adjustable wrench to loosen the leveling legs. Adjust
the leveling legs to the correct height. Leveling legs can be loosened to add up to a maximum of 1" (2.5 cm). A maximum of 3/16" (5 mm) is needed to engage the anti-tip bracket.
NOTE: If height adjustment is made when range is standing, tilt the range back to adjust the front legs, then tilt forward to adjust the rear legs.
6. Place cardboard or hardboard in front of range. Using 2 or
more people, stand range back up onto cardboard or hardboard.
Line pressure testing above 1/2 psi gauge (14" WCP)
The range and its individual manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psi (3.5 kPa).
Line pressure testing at 1/2 psi gauge (14" WCP) or lower
The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of that system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Install Anti-Tip Bracket
WARNING
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death or serious burns to children and adults.
Contact a qualified floor covering installer for the best procedure for drilling mounting holes through your type floor covering.
Before moving range, slide range onto shipping base, cardboard or hardboard.
1. Remove template from the anti-tip bracket kit (found inside
the oven cavity).
2. Place template on the floor in the cabinet opening so that the
left edge is against the cabinet and the top edge is against the rear wall, molding or cabinet.
3. Tape template in place.
4. If the countertop is not flush with the cabinet opening edge,
align the template with the overhang.
A
A. Cardboard shipping base
If the cabinet opening is wider than specified in the “Location Requirements” section, adjust the template so the range will be centered in the cabinet opening.
7
5. To mount the anti-tip bracket to a wood floor, drill two 1/8"
(3.2 mm) holes at the positions marked on the bracket template. Remove the template from the floor.
To mount the anti-tip bracket to a concrete or ceramic floor, use a 3/16" (4.8 mm) masonry drill bit to drill 2 holes at the positions marked on the bracket template. Remove the template from the floor.
6. Tap plastic anchors into holes with a hammer.
7. Align the anti-tip bracket holes with the holes in the floor.
Fasten the anti-tip bracket with the screws provided.
Depending on the thickness of your flooring, longer screws may be necessary to anchor the bracket to the subfloor. Longer screws are available from your local hardware store.
8. Move the range close to the opening. Remove the shipping
base, cardboard or hardboard from under the range.
9. Open the broiler door. Use a 3/8" drive ratchet to lower the
rear leveling legs one-half turn. Use slip-joint pliers to lower the front leveling legs one-half turn.
Verify Anti-Tip Bracket Location
1. Make sure the anti-tip bracket is installed:
Look for the anti-tip bracket securely attached to the floor.
Slide the range back so the rear range foot is under the
anti-tip bracket.
2. If installing the range in a mobile home, you must secure the
range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.
A
A. Anti-tip braket B. Rear range foot
B
Level Range
1. Place rack in oven.
2. Place level on rack and check levelness of range, first side to
side; then front to back.
3. If range is not level, pull range forward until rear leveling leg is
removed from the anti-tip bracket. Use ³⁄₈" drive ratchet and slip-joint pliers to adjust leveling legs up or down until range is level.
4. Push range back into position.
B
A
A. Rear leveling leg B. Front leveling leg
10. Adjust the leveling legs to the correct height. Leveling legs
can be loosened to add up to a maximum of 1" (2.5 cm). A minimum of 3/16" (5 mm) is needed to engage the anti-tip bracket.
11. Move the range into final position making sure the rear
leveling leg slides into the anti-tip bracket.
12. If installing the range in a mobile home, you must secure the
range to the floor. Any method of securing the range is adequate as long as it conforms to the standards in the “Location Requirements” section.
13. Continue installing your range using the following installation
instructions.
5. Check that rear leveling leg is engaged in anti-tip bracket. NOTE: Range must be level for satisfactory baking performance.
8
Make Gas Connection
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include:
licensed heating personnel, authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Typical flexible connection
1. Use a combination wrench to attach the flexible connector to
the adapters. Check that connector is not kinked.
A
B
D
C
F
G
A. Pressure regulator
connection fitting B. Use pipe joint compound C. Adapter D. Flexible connector
E
H
E. Adapter F. Use pipe joint compound G. Manual shutoff valve H. ¹⁄₂" to ³⁄₄" gas pipe
Complete Connection
1. Locate gas pressure regulator in the broiler.
Typical rigid pipe connection
A combination of pipe fittings must be used to connect the range to the existing gas line. Your connection may be different; according to the supply line type, size, and location.
1. Apply pipe joint compound made for use with LP gas to all
pipe thread connections.
2. Using a pipe wrench to tighten, connect the gas supply to
the range.
B
C
A
D
E
F
G
A
A. Gas pressure regulator
IMPORTANT: Do not remove the gas pressure regulator.
2. Check that the gas pressure regulator shutoff valve is in the
“ON” position.
Gas Pressure Regulator
B
Front ViewFront View
A
A. Shutoff valve B. Front C. “ON” position
Side View
C
A. Pressure regulator
connection fitting B. 90˚ elbow C. Black iron pipe
D. Union E. Nipple F. Manual shutoff valve G. ¹⁄₂" to ³⁄₄" gas pipe
3. Open the manual shutoff valve in the gas supply line. The
valve is “open” when the handle is parallel to the gas pipe.
A
B
A. Closed valve B. Open valve
4. Test all connections by brushing on the approved
noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.
5. Close the broiler door.
6. Place burners, burner caps and grates on the cooktop.
9
Check Operation
To Light Standing Pilot Lights:
Before using the range, the standing pilots must be lit. They will stay lit after turning off the burners.
1. Make sure all controls are off and the oven and cooktop are
cool.
2. Remove surface grates from the cooktop.
3. Lift the cooktop by both front corners and hold it by the
front center edge.
4. Using a match, light both burner pilot lights.
5. The surface pilot flames should be 0.4" – 0.6" (10 – 15 mm)
high.
A
A. 0.4" - 0.6" (10 - 15 mm)
6. If the pilot flame needs adjustment, use a flat blade
screwdriver and turn the adjusting screw until the flame is of the desired height.
A
If the low flame needs adjusting:
1. Turn control knob to the “LO” setting and remove control
knob.
2. Insert a small flat-blade screwdriver into the valve stem. Turn
the valve adjusting screw to obtain the smallest flame that will not go out when the control of a cold burner is quickly turned from “HI” to “LO”. Turn right to decrease flame height. Turn left to increase flame height. Repeat for other cooktop burners as needed.
A
A. Valve stem
3. Replace control knob
A. Adjusting screw
7. Slowly lower the cooktop until it snaps into position.
8. Push in and turn each surface burner control knob to the “HI”
position. The flame should light within 4 seconds.
9. If surface burners do not ignite, repeat steps 3 to 6.
F
OFF
OF
HI
I
H
n
r
u
MED
T
MED
o
t
h
s
u
P
Push to turn
10. Check each cooktop burner for proper flame. The small inner
cone should have a very distinct blue flame 1/4" to 1/2
"
(6.4 mm to 13 mm) long. The outer cone is not as distinct as the inner cone.
outer cone
inner cone
11. Turn the control knob quickly to the “LO” position after the
burner lights. If the flame goes out, turn the knob to the “OFF” position.
12. Check each cooktop burner for proper low flame. The low
flame should be a mimimum, steady blue flame. The flame size should be 1/4" to 3/8" (6.4 mm to 9.5 mm) high.
13. Replace cooktop grates.
10
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