Whirlpool SinkSpa LJD1306L User guide

Page 1
CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
SinkSpa
JETTED SINK
Model LJD1306L
L-71
JOB AID
Part No. 8178201
Page 2
FORWARD
This Whirlpool Job Aid, “SinkSpa Jetted Sink,” (Part No. 8178201), provides the technician with information on the installation, operation, and service of the SinkSpa Jetted Sink. It is to be used as a training Job Aid and Service Manual.
The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the SinkSpa Jetted Sink.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• Successfully troubleshoot and diagnose malfunctions.
• Successfully perform necessary repairs.
• Successfully return the sink to its proper operational status.
WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than Authorized Service Technicians.
Copyright © 2002, Whirlpool Corporation, Benton Harbor, MI 49022
- ii -
Page 3
TABLE OF CONTENTS
Page
GENERAL............................................................................................................................................. 1-1
Safety First ...................................................................................................................................... 1-1
Model & Serial Number Designations ............................................................................................. 1-2
Model & Serial Number Label Location .......................................................................................... 1-3
Specifications .................................................................................................................................. 1-4
Whirlpool SinkSpa Jetted Sink Warranty ....................................................................................... 1-5
INSTALLATION INFORMATION ......................................................................................................... 2-1
Installing The Sink In A Cutout........................................................................................................ 2-1
Mounting The Pop-Up Basket Assembly & Torque Tube ............................................................... 2-1
Installing The 10-Minute Timer ....................................................................................................... 2-4
PRODUCT OPERATION ...................................................................................................................... 3-1
Using The Sink ................................................................................................................................ 3-1
The Speed Control .......................................................................................................................... 3-1
Cleaning The Filter .......................................................................................................................... 3-1
The Timer ........................................................................................................................................ 3-1
Water Flow ...................................................................................................................................... 3-2
COMPONENT ACCESS ....................................................................................................................... 4-1
Removing The Pump Motor & Disassembling The Pump .............................................................. 4-1
Removing The Speed Control......................................................................................................... 4-4
WIRING DIAGRAM .............................................................................................................................. 5-1
- iii-
Page 4
— NOTES —
- iv-
Page 5
GENERAL
SAFETY FIRST
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:
You can be killed or seriously injured if you don’t
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
immediately follow instructions.
You can be killed or seriously injured if you don’t follow instructions.
ELECTRICAL POWER SUPPLY & GROUNDING REQUIREMENTS
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
WARNING
Electrical Shock Hazard
Plug into a grounded 3-prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can result in death, fire, or electrical shock.
1-1
Page 6
MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
MODEL NUMBER L J D 13 0 6 L Q 0
INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT
PRODUCT GROUP:
L = DOMESTIC LAUNDRY
PRODUCT IDENTIFICATION:
J = JETTED SINK
FEATURE CODE 1:
D = 10 MINUTE TIMER
FEATURE CODE 2:
FIRST DIGIT
1 = CYCLES 1 THROUGH 9
SECOND DIGIT
3 = 1 TO 6 WASHER SPEED COMBINATIONS
FEATURE CODE 3:
0 = NO SPINNING AVAILABLE
FEATURE CODE 4:
6 = MANUAL FILL, MAX CAPACITY 9 GALLONS
YEAR OF INTRODUCTION:
L = 2002, M = 2003
COLOR CODE:
Q = WHITE-ON-WHITE T = BISCUIT-ON-BISCUIT
ENGINEERING CHANGE (NUMERIC)
SERIAL NUMBER
SERIAL NUMBER C M M 04 54321
DIVISION RESPONSIBILITY C = CLYDE, OH
MANUFACTURING SOURCE M = MTI WHIRLPOOLS
YEAR OF PRODUCTION:
M = 2002
WEEK OF PRODUCTION:
04 = 4th WEEK
PRODUCT SEQUENCE NUMBER
1-2
Page 7
MODEL & SERIAL NUMBER LABEL LOCATION
8
8
8
8
2345678901234567
2345678901234567
Model & Serial Number Label
2345678901234567
2345678901234567
1-3
Page 8
SPECIFICATIONS
Model No. LJD1306LQ & T
Color Q = White, T = Biscuit
Dimensions:
Overall Width Minimum 84cm (33
Sink Width
Depth 56 cm (22
Height 31.7 cm (12.5
Weight 17.2 kg (38 lbs.)
General:
Motor Electrical Rating 120 VAC, 6.5 Ampere
Motor H.P. 1
Sink Material & Texture Acrylic, Glossy
Controls
Drain Set Single Remote Pop-Up Basket
Timer Standard, 10 minute, AC Receptacle-Mount
Warranty 1 Year, Parts & Labor; 5 Years, Sink Shell
Pneumatic On/Off Button, Air Volume
Control Knob With Low-Med-High Settings
63.5 cm (25
″) Cabinet Base
″)
″)
″)
1-4
Page 9
WHIRLPOOL SinkSpa JETTED SINK WARRANTY
LENGTH OF WARRANTY:
FULL ONE-YEAR WARRANTY
FROM DATE OF PURCHASE.
LIMITED 5-YEAR WARRANTY
FROM DATE OF PURCHASE.
WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other rights which vary from state to state or province to province.
Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized Whirlpool dealer.
If you need service, help can be found by checking the “Assistance Or Service” section in the Use and Care Guide, or by calling the Whirlpool Customer Interaction Center telephone number, 1-800-253-1301, from anywhere in the U.S.A.
WHIRLPOOL WILL PAY FOR:
FSP® replacement parts and repair labor costs to correct defects in materials or work­manship. Service must be provided by a Whirlpool­designated service company.
Sink shell replacement. Service must be provided by a Whirlpool-designated service company.
WHIRLPOOL WILL NOT PAY FOR:
A. Service calls to:
1. Correct the installation of the unit.
2. Replace house fuses or correct house wiring.
3. Replace owner-accessible filters.
B. Repairs when the unit is used in other than
normal, single-family household use.
C. Pickup and delivery. The unit is designed to
be repaired in the home.
D. Damage to the unit caused by accident, al-
teration, misuse, abuse, fire, flood, acts of God, or use of products not approved by Whirlpool.
E. Repairs to parts or systems resulting from
unauthorized modifications made to the unit.
1-5
Page 10
— NOTES —
1-6
Page 11
INSTALLATION INFORMATION
INSTALLING THE SINK IN A CUTOUT
1. Determine the location that you would like to mount the sink. Also drill any faucet or accessory holes in the countertop. NOTE: The sink dimensions are shown below.
MOUNTING THE POP-UP BASKET ASSEMBLY & TORQUE TUBE
1. Remove the basket strainer from the grat­ing.
Basket Strainer
Grating
2. Remove the fixing screw from the basket assembly.
2. Cut a mounting opening for the sink that is
24″ x 21.25″ with 1″ radius corners. Ex­tend the counter top/cabinet on the right side 6″ to accommodate the pump.
24″ 6″
1″ Radius
21.25″
Pump
Area
Fixing Screw
3. Remove the grating and rubber gasket from the basket body.
Grating
Rubber Gasket
Continued on the next page.
3. Mount the sink in the cabinet cutout.
2-1
Page 12
4. Lift the knob off the torque tube.
5. Unscrew the topnut and slide the rubber seal off the torque tube.
Knob
7. Reach under the sink and place the basket body below the grating, then mount the grating to the basket body with the fixing nut. Keep the rubber gasket centered un­der the grating, and tighten the nut only hand tight for now.
Topnut
Rubber Seal
Locknut
Torque Tube
Topnut
Knob
Rubber Seal
Place Basket Body Against Grating
Hand Tighten Fixing Nut
8. Adjust the locknut so the top edge is approximately 7/8″ from the top of the torque tube.
6. Place the grating and rubber gasket in the basket assembly hole in the sink.
Grating
Rubber Gasket
Adjust Torque Tube Locknut 7/8″ From Top
2-2
Page 13
9. Reach under the sink and place the threaded end of the torque tube up through the hole in the sink. Rotate the basket body as necessary, and route the control cable as shown below. Make sure that there is no undue strain on the cable where it enters the torque tube and the basket body.
Control Cable Routing
Torque Tube
12. Tighten the locknut against the bottom of the sink with your fingers as far as pos­sible. It is not necessary to tighten the nut any further.
Tighten Locknut
13. Rotate the grating so that three of the six vanes are aligned with the three vanes in the basket body. Also make sure that the rubber gasket is centered below the grat­ing, and does not protrude anywhere.
10. Slide the rubber seal over the end of the torque tube, and mount and tighten the topnut against the seal.
Topnut
Rubber Seal
11. Slide the shaft of the torque knob into the slot of the torque tube, and push the knob over the top of the tube.
Install Torque Knob On Tube
Align Vanes
Keep Gasket Below Grating
5/8″ Fixing Nut
14. Use a 5/8″ socket and securely tighten the
fixing nut. Use only a moderate amount of pressure, and do not overtighten the nut.
Continued on the next page.
2-3
Page 14
15. Place the basket strainer in the grating and turn the torque knob to raise and lower the strainer. The strainer is set to raise approximately 1/2″. To adjust the height, turn the adjustment screw in the bottom of the strainer.
Torque Knob
Basket Strainer
INSTALLING THE 10-MINUTE TIMER
1. Push one end of the plastic tubing over the small fitting inside the pushbutton as far as it will go.
Tubing In Pushbutton
Height Adjustment Screw
16. Remove the compression gasket and nut from the basket body, and install them over the end of the drain pipe, with the shoulder of the gasket toward the nut, as shown below.
17. Insert the end of the drain pipe into the basket body and hand-tighten the nut.
Basket Body
2. Push the free end of the plastic tubing over the connector on the timer as far as it will go. NOTE: If desired, cut the tubing to the proper length before you connect it.
3. Plug the 10-minute timer into a 120 VAC, 60 Hz wall receptacle. NOTE: The outlet must be capable of handling up to 15 amps. The pump draws approximately 6.5 amps.
Tubing In Timer
Plug In Pump
Motor Cord Here
Compression Gasket (Shoulder Toward Nut)
Nut
Plug Timer Into AC Receptacle
2-4
Page 15
PRODUCT OPERATION
USING THE SINK
1. Turn the torque knob and lower the basket strainer.
2. Fill the sink with water. IMPORTANT: Do not operate the pump without water in the sink, otherwise the pump could be dam­aged.
3. Press the pneumatic On/Off pushbutton to turn the pump on. The water in the tub will begin to circulate.
4. Adjust the Speed Control knob to High, Medium, or Low, depending on the amount of circulation desired.
5. Add a low-sudsing detergent, depending on the load.
6. Place the clothing to be cleaned into the sink.
THE SPEED CONTROL
The speed control is a 3-position air control that introduces outside air into the pump return port to reduce or increase the water flow. The Low setting increases the air input to reduce water flow. The higher settings decrease the air input to increase the water flow.
CLEANING THE FILTER
1. Unscrew the filter cover and remove it.
2. Clean any lint or other debris from the screen with running water.
Filter Screen
3. Replace the screen and reinstall the cover. NOTE: Do not overtighten the screw or you will deform the cover.
THE TIMER
The 10-minute timer is electronically controlled and is operated by a pneumatic On/Off pushbutton. If the timer is interrupted during the 10-minute cycle, pressing the On/Off pushbutton will begin another 10-minute cycle.
Torque Knob
On/Off Pushbutton
Speed Control
Filter
3-1
Page 16
WATER FLOW
Water from the sink is drawn in through the filter to the inlet port of the pump. Any air from the speed control is drawn into the pump inlet, as
shown in the photo below. Water is then pumped out into the tubing that surrounds the sink shell, and flows through jets into the sink to agitate the load.
Air From Speed Control
Water Inlet
Circulating Water Into Sink
Water To Jets
3-2
Page 17
COMPONENT ACCESS
REMOVING THE PUMP MOTOR & DISASSEMBLING THE PUMP
NOTE: When you reconnect the inlet and outlet
WARNING
connectors, hand-tighten them. It is not neces­sary to use a wrench.
7. To remove the capacitor:
a) Remove the two screws from the cover
and remove the cover.
Electrical Shock Hazard Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
1. Disconnect the pump motor power supply cord from the 10-minute timer.
2. If you do not have enough room under the sink to access the pump motor, remove the sink from its mounting location.
3. Remove the two 7/16″ hex-head screws from the pump motor.
Cover & 2 Screws
b) Disconnect the three wires from the ca-
pacitor terminals. NOTE: The capaci­tor wiring is shown on page 5-1. Make sure to connect the wires to the proper capacitor terminals.
Motor Capacitor
Inlet & Outlet
Connectors
7/16″ Hex-Head Screws
4. Place a container below the pump inlet and outlet lines to catch the water when you remove the connectors in the next step.
5. Remove the inlet and outlet connectors.
6. Remove the pump motor from the mount­ing platform.
Continued on the next page.
4-1
Page 18
8. To remove the outlet and impeller hous-
ings and rubber o-ring:
a) Remove the four screws and hex nuts
from the outlet housing.
Outlet Housing
Screw (1 of 4)
c) Use a large screwdriver and insert it
into the screw at the front of the hous­ing, then holding the impeller to keep it from turning, turn the screw, and re­move the impeller.
Hold Impeller
Front
Screwdriver
d) Pull the impeller housing off the pump
and position it as shown below.
e) Use a small screwdriver and pry the
o-ring off the impeller housing.
NOTE: If the impeller housing seal is worn, replace the housing.
b) Use a putty knife and pry the outlet
housing away from the impeller hous­ing, and remove the housing.
Impeller Housing
Pry Outlet Housing
From Impeller Housing
Impeller Housing Seal
Pry O-Ring Off Housing
4-2
Page 19
9. To replace the impeller and impeller
seal:
a) Remove the outlet housing and impel-
ler (see steps 8a through 8c).
b) Twist and pull the impeller seal assem-
bly off the impeller shaft. NOTE: When replacing the impeller seal assembly, twist it onto the impeller shaft so that the edge is against the hub of the im­peller, as shown.
REASSEMBLY NOTES:
• When you install the impeller housing on the pump, position the mark on the housing at the top, as shown below.
Impeller Housing Mark
Impeller Seal Assembly
Impeller
Impeller Shaft
Keep Seal Against Hub
• Position the outlet housing as shown below so that the four screw holes align. Use a soft­faced mallet, and tap the edges of the pump outlet housing into place on the impeller housing. Be careful not to strike the outlet housing too hard, or you could crack it.
4-3
Page 20
REMOVING THE SPEED CONTROL
WARNING
1. Disconnect the pump motor power supply cord from the 10-minute timer.
2. If you do not have enough room under the sink to access the speed control, remove the sink from its mounting location.
3. Unclamp the tubing at the speed control.
Electrical Shock Hazard Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
4. Remove the mounting nut from the speed control and remove the control from the sink.
Nut
Speed
Control
Tubing Clamp
4-4
Page 21
WIRING DIAGRAM
Black (Hot)
White (Neutral)
Grounding Conductor
120 VAC, 60 Hz, 15A
Power Supply
Brn
Motor Capacitor Wiring Diagram
Green (Ground)
8
10-Minute
Timer
(Power Cord)
Pump Motor
Wht
Wht
(Motor)
5-1
Page 22
— NOTES —
5-2
Page 23
PRODUCT SPECIFICATIONS
AND
WARRANTY INFORMATION SOURCES
IN THE UNITED STATES:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:
FOR WHIRLPOOL PRODUCTS: 1-800-253-1301 FOR KITCHENAID PRODUCTS: 1-800-422-1230 FOR ROPER PRODUCTS: 1-800-447-6737
FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:
THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870
HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN
AUTHORIZED SERVICER
FOR LITERATURE ORDERS:
PHONE: 1-800-851-4605
IN CANADA:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:
1-800-461-5681
FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:
THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791
HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN
AUTHORIZED SERVICER
Page 24
CORPORATION
Loading...