Whirlpool MT 264/EXPORT Service Manual

Page 1
SERVICE
Model MT 264/EXPORT Version 8538 264 64281 Page
Whirlpool Europe Customer Services
MT 264/EXPORT
Service Manual
Introduction safety 2
Technical data 3
Spare part list 4
Exploded view 5
Wiring diagram 6
Program diagram 7 - 8
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 27.10.1999 Subject to modification Document-No.: 4812 714 13162
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27.10.1999 / Page 2 MT 264/EXPORT Whirlpool Europe Doc. No: 4812 714 13162 8538 264 64281 Customer Service
SERVICE
Introduction safety
INTRODUCTION
Before leaving the factory each oven is carefully checked. It must, however, be installed and used correctly.
Despite all the steps taken to make the oven safe, the safety is dependent on the correct installation and the fact the user understands how to use and maintain the oven.
The information in this section should be used as a reminder that the oven is safe and that anyone who uses it must first read the instructions for use in order to be able to use the oven correctly and obtain best results.
SAFETY
To avoid injury to yourself and damage to the appliance always work to the following rules when servicing an oven.
Always disconnect the plug from the mains before starting work.
If there is no plug switch off the electric supply at the control box.
When you have finished servicing an oven before you reconnect it to the mains, make sure that:
- all the internal connections are correct
- the wires are insulated and not touching the door or the cabinet or anything sharp
- all the earth connections are electrically and mechanically sound
- do not modify or anyway interfere with the safety devices built-in to the oven
- make sure that each replacement part you use conforms to the manufacturer´s specifications
Do not start a repair if you have any doubt as to your ability to complete it.
CAUTION - MICROWAVE RADIATION
PERSONNEL SHOULD NOT BE EXPOSED TO THE MICROWAVE ENERGY WHICH MAYRADIATE FROM THE MAGNETRON,
WAVEGUIDE OR ANTENNA IF THEY ARE IMPROPERLY USED OR CONNECTED. ALL INPUT AND OUTPUT MICROWAVE CONNECTIONS, WAVEGUIDES, FLANGES AND GASKETS MUST BE SECURE. NEVER OPERATE THE DEVICE WITHOUT A MICROWAVE ENERGY ABSORBING LOAD ATTACHED. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA WHILE THE DEVICE IS ENERGIZED. NEVER OPERATE AN OVEN WITH CABINET OFF WITHOUT MEASURING THE MICROWAVE LEAKAGE AROUND MAGNETRON AND VISIBLE MICROWAVE CONNECTIONS (WELDING JOINTS).
Do not operate the oven if the following conditions exist:
- the door does not close firmly against the door support because of the door being warped or the hinges damaged.
- The door trims or seals are damaged.
- If there is any visible damage to the oven.
- if the door does not close properly.
Avoid operating the oven if known components in the interlock system, oven door or microwave generating assembly are known defective. They must be replaced.
WARNING - HIGH VOLTAGE
IT IS POSSIBLE TO COME IN CONTACT WITH LETHAL HIGH VOLTAGE WHEN WORKING WITH HV TRANSFORMER, HV CAPACITOR AND MAGNETRON. THEREFORE NEVER TRY TO MEASURE THE HIGH VOLTAGE. ALWAYS TAKE UTMOST CARE WHEN PERFORMING ELECTRIC MEASUREMENTS INSIDE THE OVEN.
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Whirlpool Europe MT 264/EXPORT 27.10.1999 / Page 3
SERVICE
Customer Service 8538 264 64281 Doc. No: 4812 714 13162
Technical data
Dimensions of cabinet
Height 320 mm Width 530 mm Depth 450 mm
Dimensions of cavity
Height 205 mm Width 330 mm Depth 370 mm
Weight
Gross 23.5 kg
Electrical
Voltage 230 V Frequency 50 Hz
Power
Output power 950 W Grill 900 W Microwave frequency 2450 MHz
Timer
5 sec. - 90 min.
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27.10.1999 / Page 4 MT 264/EXPORT Whirlpool Europe Doc. No: 4812 714 13162 8538 264 64281 Customer Service
Spare part list
Model MT 264/EXPORT Service No. 853826464281 Version 853826464281
SERVICE
Pos. No. 12NC Code Description
002 0 4819 442 38912 Cabinet 002 5 4819 325 28031 Insulator plate left 002 6 4819 325 28032 Insulator plate right 002 7 4819 325 28033 Insulator right 013 0 4819 462 79423 Foot
041 0 4819 417 19547 Hinge left 041 1 4819 417 19548 Hinge right 041 2 4812 535 98057 Shaft HINGE 044 0 4819 492 48168 Spring 044 1 4819 404 79353 Support
100 0 4819 442 38973 Door compl. WH 120 0 4819 442 38917 Door,inner metal part 121 0 4819 459 48932 Door frame 130 0 4819 310 39783 Unit,pushbutton 131 0 4819 535 38153 Lock door
131 1 4812 502 18412 Screw f.locking hook n.shown 141 0 4819 450 58203 Oven glass 143 0 4819 459 48847 Frame outer 201 0 4819 442 38974 Panel, rear 203 0 4819 325 28029 Insulator
204 0 4819 462 58337 Heat shield 204 1 4819 418 79676 Separator set 234 0 4819 325 18122 Plate / Holder 245 0 4819 458 68122 Grid 246 0 4819 310 18538 Crisp plate VIP27
Pos. No. 12NC Code Description
440 1 4819 361 18438 Holder motor 440 2 4819 358 18151 Belt pulley FC-Wheel 440 3 4819 522 38025 Belt ,drive 440 4 4819 520 18035 Bearing,ball 440 5 4819 529 18121 Shock absorber
442 0 4819 361 18361 Motor Blower 442 1 4819 462 38876 Cap fan 442 2 4819 462 38877 Inlet fan 443 0 4819 515 28224 Fan wheel 451 0 4819 259 28908 Heating element
451 1 4819 515 28223 Fan wheel FC 451 2 4819 532 28256 Washer for motor 451 3 4819 492 68802 Spring 451 4 4819 462 58336 Guard heating element 452 0 4819 259 98557 Infraredelement 230V
452 1 4819 325 18123 Reflector 485 0 4819 320 28025 Cable,HT 490 0 4819 321 18231 Cable,mains cpl. with clamp 500 0 4812 214 78337 Control unit 502 1 4819 113 88001 Resistor 100 Ohm
502 3 4819 101 48142 Potentiometer 505 0 4812 209 88003 Microprocessor 561 0 4819 282 48281 Thermostat for magnetron 125 ˚C 564 0 4819 282 48275 Thermostat 165 ˚C 566 0 4819 282 48247 Thermostat 145 ˚C
246 1 4819 498 78366 Handle for crisp plate 255 0 4819 466 78405 Turntable 264 0 4819 535 79159 Rail 264 1 4819 462 38767 Crosspiece 301 0 4819 276 38355 Switch,pushbut.
305 0 4819 404 79333 Holder 320 0 4812 453 58882 Panel 332 2 4819 410 28924 Button clockset 333 0 4819 410 28932 Button start 334 3 4812 410 28627 Button defrost
334 4 4819 412 58619 Knob timer wh 334 5 4819 410 28934 Button stop 334 6 4819 410 28936 Button tt-stop 334 7 4812 410 28626 Button plus 334 8 4812 410 28625 Button MINUS
352 0 4819 130 38083 Display 355 0 4819 280 18029 Buzzer 404 0 4819 131 58019 Magnetron 404 1 4819 462 38875 Conveyor 404 2 4819 462 38874 Air guide
406 0 4819 361 18381 Motor TT 406 1 4819 502 18372 Screw for TT-Motor 406 2 4819 532 68686 Gasket ring for TT 411 0 4819 148 68081 Transformer 412 0 4819 145 78207 Transformer,HT
571 0 4819 360 58589 Valve 571 1 4819 404 79354 Holder 571 2 4819 442 78326 Flap 571 3 4819 462 58335 Reflector 571 4 4819 450 58233 Glass lamp
617 0 4819 280 68363 Relay 617 1 4819 280 68321 Relay 622 0 4819 276 18273 Switch VKS 622 3 4819 276 18448 Switch tt stop switch 633 0 4819 276 18336 Switch, door
651 0 4819 134 88199 Lamp oven 691 0 4819 210 78081 Sensor temp. 743 0 4819 442 78327 Conveyor 774 0 4812 442 28034 Cover mica plate 774 1 4819 462 88031 Plate mica large lower
971 0 4819 252 28125 Fuse T10A 972 0 4819 252 28121 Fuse T100mA
420 0 4819 121 18299 Capacitor 1,15µ F-2100V 420 1 4819 404 78839 Bracket capacitor 421 0 4819 121 18162 Filter,mains 426 0 4819 121 18265 Diode HV 440 0 4819 361 18439 Motor
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SERVICE
Exploded view
Whirlpool Europe MT 264/EXPORT 27.10.1999 / Page 5 Customer Service 8538 264 64281 Doc. No: 4812 714 13162
Page 6
Wiring diagram
27.10.1999 / Page 6 MT 264/EXPORT Whirlpool Europe
Doc. No: 4812 714 13162 8538 264 64281 Customer Service
4003 Control system 4010 Magnetron 4030 Mainsfilter 4040 Secondary doorswitch 4050 Monitor doorswitch 4060 Primary doorswitch 4070 Motor fan 4075 Motor hot air 4080 Motor turntable
4120 Oven lamp 4130 Thermostat oven 4140 Thermostat magnetron 4170 Thermostat hot air 4180 Heatingelement grill 4181 Heatingelement grill 4190 Heatingelement hot air 4305 Sensor temp.
SERVICE
2000 HT capacitor 5000 HT transformer 6000 HT diode
Page 7
SERVICE
Program diagram
Whirlpool Europe MT 264/EXPORT 27.10.1999 / Page 7 Customer Service 8538 264 64281 Doc. No: 4812 714 13162
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27.10.1999 / Page 8 MT 264/EXPORT Whirlpool Europe Doc. No: 4812 714 13162 8538 264 64281 Customer Service
Program diagram
SERVICE
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