Whirlpool E3F50HD045OV, E1F6US015V, E6119L045DV, E6140L045DV, E6140R045D Installation And Use Manual

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Whi l ol

Water Heaters

Residential Electric

Water Heater

lnstallati n lnst ct" n Use Care Gu"

To obtain technical, warranty or service assistance during or after the installation of this water heater, call toll free 1-877-

817-6750

When calling for assistance, please have the following information ready:

1. Model number

2. 7 Digit product number

3. Serial number

4. Date of installation

5. Place of Purchase

Table Of Contents PAGE

Water Heater Safety ..................................................................... 2

Installing Your Electric Water Heater ........................................ 3-8

Unpacking Instructions ................................................ 3

Location Requirements ................................................ 4

Electrical Requirements ............................................... 5

Water System Piping ................................................... 6

Installation Checklist .................................................... 8

Operating Your Water Heater ....................................................... 9-11

Water Temperature Regulation .................................... 9

Adjusting the Thermostat ..................................................... 1 0

Operational Conditions ........................................................ 1 1

Maintenance of Your Water Heater ................................................. 12-1 3

Trouble Shooting Chart ............................................................. 14

Repair Parts Illustration ............................................................. 1 5

Thermostat Wiring Chart and Diagram ..................................... 1 6

6510194

JULY 2000

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word "DANGER" or

"WARNING." These words mean:

You can be killed or seriously injured if you don't immediately follow instructions.

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

Important Safety Instructions

CAUTION: Hydrogen gas is produced in a hot water system served by this heater that has not been used for a long period of time (2 weeks or more). Hydrogen is extremely flammable. To reduce the risk of injury under these conditions, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. When hydrogen is present, there will be an unusual sound such as air escaping through the pipe as the water begins to flow. There should be no smoking or open flame near the faucet at the time it is open.

The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.

Warning: This product contains a chemical known to the State of California to cause cancer, birth defects, or other

reproductive harm. This appliance can cause low-level exposure to some of the substances listed, including formaldehyde.

INSTALLING YOUR WATER HEATER

Consumer information

This water heater should be installed in accordance with the local code authority having jurisdiction, the power

company or electric utility, and this installation manual. In the absence of local code requirements, follow the regulations set forth in the latest edition of The National Electric Code, NFPA 70. This is available from the

following:

National Fire Protection Agency

1 Batterymarch Park

Quincy, MA 02269

American National Standards Institute

1430 Broadway

New York, NY 10018 Check your phone listings for the local authorities having

jurisdiction over your installation.

Consumer Responsibilities

This manual has been prepared to acquaint you with the installation, operation and maintenance of your electric

water heater and to provide important safety information

in these areas. We urge you to read all of the instructions thoroughly

before attempting the installation or operation of this

water heater. This manual should be kept for future

reference. The manufacturer of this water heater will not be liable

for any damages caused by failure to comply with the

installation and operating instructions outlined in this manual.

If you lack the necessary skills required to properly install this water heater or you have difficulty following the

directions, you should not proceed but have a qualified person perform the installation of this water heater.

A data plate identifying your water heater can be found

adjacent to the element door. When referring to your

water heater always have the information listed on the

data plate readily available. Retain your original receipt as proof of purchase.

Unpacking the Water Heater

Excessive Weight Hazard

Use two or more people to move and install water heater.

Failure to do so can result in back or other

injury.

Removing Packaging Materials

Important: Do not remove any permanent instructions, labels, or the data label from outside of the water heater

or on the inside of panels.

Remove exterior packaging and place installation components aside.

Inspect all parts for damage prior to installation

and start-up.

Completely read all instructions before attempting

to assemble and install this product. After installation, dispose of packaging material

in the proper manner.

Location Requirements

Site location

Select a location near the center of the water piping

system. It must be installed indoors and in a vertical

position on a level surface.

The water heater should be located in an area not subject to freezing temperatures. Water heaters located in

unconditioned spaces (i.e., attics, basements, etc.) May require the water piping and drain piping to be insulated

to protect against freezing. The drain and controls must

be easily accessible for operation and service. Do not use this water heater in conjunction with a spa

or hot tub.

Note: Local codes and requirements in your area may

require the installation of your water heater be accomplished ina way that the bottom element is elevated from the floor at least 18 inches.

Important: The water heater should be located in an area where leakage of the tank or connections will not

result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal

corrosive action of the water, the tank will eventually leak after an extended period of time. It is recommended that a suitable drain pan be installed under the water heater as shown below. This pan is to protect the property from damage which may occur from normal condensate formation on the tank or leaks in the tank and pipe

connections. The pan must limit the water level to a

maximum depth of 2-1/2 inches and be two inches wider than the heater and piped to an adequate drain. Locate

the water heater near a suitable indoor drain. Outside drains are subject to freezing temperatures which can

obstruct the drain line. The piping should be at least 3/4"

ID and pitched for proper drainage.

Under no circumstance will the manufacturer be held

liable for any water damage in connection with this water heater.

Note: The water heater shall be located so it is not subject

to physical damage by moving vehicles or area flooding.

FIG URE 1 RESIDENTIAL GARAGE INS'IS_LLATION

VEHICLE STOP

DRAIN_ DRAIN PAN

State of California

Note: The water heater must be braced, anchored, or

strapped to avoid moving during an earthquake. Contact

local utilities for code requirements in your area or call 1-877-817-6750 and request instructions.

2 1/2" MAX

TITAN TIlE DIAMETER OF TItE

_\_A.TER HEATER.

PIPE TO

ADEQUATE

DRAIN

Electrical Requirements

FIGURE 2 HEATING ELEMENT

, /

Electrical Shock Hazard

Disconnect power before

servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

Fire Hazard

Use 10 gauge solid copper wire. Use a UL approved strain relief.

Connect ground wire to green ground screw.

Failure to do so can result in death, fire, or electrical shock.

If you lack the necessary skills required to properly install the electrical wiring to this water heater, do not proceed

but have a qualified electrician perform the installation. When making the electrical connections, always make

sure:

The electrical supply has the proper overload fuse or breaker protection.

Wire sizes and connections comply with all applicable codes.

Wiring enclosed in approved conduit (if required

by local codes).

The water heater and electrical supply are properly grounded.

Figures 3, 4, and 5 are provided as reference drawings for the 120!240v 2-wire models only. Always reference the wiring diagram located on the water heater for the

correct electrical connections. When installing the electrical wiring to the water heater:

1. Be sure tank is completely filled with water before making any electrical connections. (See Figure 2)

2. Shut-off the power to the unit.

3. Loosen the screw holding the junction box cover

to the top of the water heater. Set the cover aside.

4. Connect the electrical supply to the water heater in accordance with local utility requirements and codes. A standard 1/2 inch opening has been made in the junction box for conduit connections.

5. Ground the water heater by connecting a grounding wire from the electrical service ground terminal to the green grounding screw in the junction box of

the water heater.

Bang

Notice: Applying electrical power to elements that are not submerged in water will destroy them. The manufacturer will not warranty any elements damaged in this manner.

FIGURE 3 120/240V 2-WIR, E MODELS

JUNCTION BOX GREEN

COVER GROUND

SCREW

GROUND

WIRE

CONSULT

WlltTE WIRE (120V MODELS)

RED WIRE (240V MODELS)

FIGURE 4

WIRING DIAG RAM

120V MODELS ONLY OVERLOAD CIRCUIT

APPROVED CONNECTORS _ # BREAKER

PROTECTION

B_,ACK _'_ :-# ..... :.OT

__o 12o/16ov

\_ HtTE "_ _ _ m _ POWER SUPPLY

I : _ i NEUTRAL

GROUND

ELECTRICAL

SERVICE GROUND

FIGURE 5

WIRING DIAGRAM 208/240V MODELS ONLY

APPROVED CONNECTORS _ S BREAKER

__BLACK , ',L1

| | ', "-.. : c.6om

OVERLOAD

PROTECTION CIRCUIT

-- P()_R SUPP[X

GROUND

Z-...........

ELECTRICAL SERVICE GROUND

XRLACK WIRE

i__

:......... __L____J

........ I

208 240V

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