Whirlpool AWT 5108/4 Service Manual

SERVICE
Model AWT 5108/4 Version 8561 510 10480 Page
Whirlpool Europe Customer Services
AWT 5108/4
Service Manual
Washing machine Toploader AWT 5108/4
Technical data 2 - 3
Spare part list 4
Exploded view 5 - 6
Wiring diagram 7
Circuit diagram 8
Program chart 9 - 14
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 01.08.2003 Subject to modification Document-No.: 4812 722 20994
01.08.2003 / Page 2 AWT 5108/4 Whirlpool Europe Doc. No: 4812 722 20994 8561 510 10480 Customer Service
Technical data
SERVICE
Dimensions
Height 85 cm Width 40 cm Depth 60 cm
Weight
Net weight ~63 kg With package ~66 kg
Main Connection
Voltage 230 V ± 10% Frequency 50 Hz Power consumption ~2.3 kW Fuse rating 10 A
Drum
Volume 42 l Wash spin 52 rpm Ramp speed 95 rpm Speed spinning max. 1000 rpm
Capacity of dry laundry
Cotton 5 kg Cotton short 3 kg Easy care 2 kg Daily mixed 3 kg Easy care short 1.5 kg Delicate 1.5 kg Wool 1 kg Handwash/Silk 1 kg
Pressostat
Kind of switch 1-level pressoswitch Type 760 Nominal voltage 230 V
Water Level
Level 1 (11 - 12, 14) Switching point 65 ± 5 mmWc Switching back point 40 ± 5 mmWc
Door lock
Type BP P/5 Nominal voltage 230 V Nominal current: Contact 4 - 5 16 (4) A Lock time 5’’ Unlock time 180’’
Heating element
Kind of heating Tubular heating element
with NTC - sensor Nominal voltage 230 +10%, -15% V Nominal power 2050 W ± 5% Resistance (20 ˚C) 23.9 Ω± 5% Thermo-fuse (switch OFF temperature) 152 ˚C Leakage current (<99 ˚C) <0.8 mA
NTC sensor
Class of protection II Resistance NTC :
0˚C 35.9 kΩ ± 5.8% 30˚C 9.8 kΩ ± 3.7% 40˚C 6.6 kΩ ± 3.1% 50˚C 4.6 kΩ ± 2.6% 60˚C 3.2 kΩ ± 2.0% 70˚C 2.3 kΩ ± 2.5% 95˚C 1.1 kΩ ± 3.7%
Inlet valve
Kind of valve 1-way valve for cold
water Water temperature <60 ˚C Rated flow >1 bar 8 l/min ± 10% Pressure range 0,2 - 10 bar Nominal voltage 220 - 240 V Frequency 50 Hz Nominal current 40 mA Nominal power 8.8 VA ± 10% Nominal resistance 3.8 kΩ± 10%
Drain pump (synchronous)
Overflow (11 - 16) 300 ± 20 mmWc Water level based
to drum 60 ± 10 mm
Nominal currents
Contacts 11 - 12 0.5 - 1 mA 11 - 14 16 (4) A 11 - 16 1 (1) A
Nominal voltage 230 V Nominal/max. current 0.3/0.5 A Nominal power 34 W Frequency 50 Hz Resistor (coil) (20 ˚C) 162 Motor protection no Capacity (0.55 - 1.0 m) 14 ± 2 l/min Position of draining hose outlet min. 0.55 m
max. 1.0 m
SERVICE
Technical data
Whirlpool Europe AWT 5108/4 01.08.2003 / Page 3 Customer Service 8561 510 10480 Doc. No: 4812 722 20994
Timer
Type Alpha Timer basic 4619 730 70961 Timer programmed 4619 753 01291 Nominal voltage 230 V Frequency 50 Hz
Program
Positions 32
Motor
Type MCA 45/64 - 148/
ALB 1
Belt ratio i = 1:15,9
Resistance contacts (20 ˚C)
Stator (full field) 1.80 Ω ± 7% Rotor 2.00 Ω ± 7% Tachogenerator 67.80 Ω ± 7%
Option switch
Nominal voltage 5 V DC Nominal current 1 mA Poles 1 Functionality Normally opened Connection RAST 2.5
Temperature -/Spin speed selector
Positions 7 Nominal voltage 5 V DC Nominal current 1 mA Poles 1 Connection RAST 2.5 Value of resistors ± 5%: 5 - 6 Position 1 <10
Position 2 0.68 k Position 3 1.10 k Position 4 1.80 k Position 5 2.70 k Position 6 3.60 k Position 7 4.70 k
Input power (230 V AC)
Washing 210 W ± 7% Rinsing 305 W ± 7% Spinning 340 W ± 10%
Radio interference supression
Rated voltage 90 - 250 V Rated current 16 A Frequency 50/60 Hz Nominal capacity 470 nF X1 + 2 x 22 nF Y Resistance 680 kΩ ± 10%
Main switch
Type 1DLF1006 Nominal voltage 250 V Nominal current 16 (5) A Poles 2 Functionality Normally opened Connection in RAST 5 6.3 pins Connection lamp 2.8 pins
Push button switch
ON/OFF SM Rapid OPT. 1 Half load OPT. 2 Rinse intensive OPT. 3 Rinse stop OPT. 4
Pilot lamp
Nominal voltage 230 V
01.08.2003 / Page 4 AWT 5108/4 Whirlpool Europe Doc. No: 4812 722 20994 8561 510 10480 Customer Service
Spare part list
Model AWT 5108/4 Service No. 856151010480 Version 856151010480
SERVICE
Pos. No. 12NC Code Description
002 0 4812 459 38057 Flap round GW 002 1 4812 459 38058 Hinge flap GW 004 0 4812 440 19625 Drip tray assy 010 0 4812 459 48175 Door frame inner GW 010 1 4812 440 10835 Frame Top RFI GW
011 0 4812 462 48054 Foot 012 7 4812 310 18497 Trolley kit front 012 8 4812 528 78046 Foot adjustable rear 021 0 4812 440 10838 Front,panel WH GW 022 0 4812 440 10839 Side panel right GW
022 1 4812 440 10841 Side panel left GW 024 0 4812 440 19631 Rear panel 025 0 4812 440 10733 Support Control panel WP M/H 040 0 4812 417 19155 Hinge bolt lid GW 061 0 4812 466 88489 Counter weight
061 1 4812 466 88491 Counter weight front 061 2 4812 466 88492 Counter weight bottom 081 4 4812 529 18043 Shock absorber 086 4 4812 529 18045 Pin f. Shock absorber 086 5 4812 529 18052 Damper f. Shock absorber
100 1 4812 440 10842 Lid outer GW 100 3 4812 440 10843 Lid inner GW 100 5 4812 440 10845 Lid assembly WH GW 110 4 4812 498 18249 Handle cpl. WH GW 130 0 4812 417 19193 Door latch GW
Pos. No. 12NC Code Description
630 0 4812 271 38373 Door lock hybrid 691 0 4812 282 19485 Sensor NTC SC1 701 0 4819 530 29034 Hose, inlet 702 2 4812 530 28871 Hose VALVE-DISPENSER 707 0 4812 526 48122 Nozzle box cold cpl.
707 1 4812 526 48049 Clamp f. nozzle box 712 4 4812 418 68302 Siphon f. softener 712 5 4812 418 68303 Siphon f. bleach 712 6 4812 418 68164 Clip SOAP DISPENSER 712 9 4812 418 68289 Soap dispenser cpl. 4 ch. GW
717 0 4812 321 38029 Cam ALPHA 4ch plast.support 717 1 4812 321 38023 Lever SC1 717 2 4812 323 18021 Lever adjustment (metal) 753 0 4812 418 68187 Chamber,air 754 0 4812 530 28938 Drainhose
754 1 4812 530 28832 Lock eco 760 0 4812 480 58089 Filter set pump 781 0 4812 530 28953 Hose,draining 782 0 4812 530 28941 Hose Pressostat 787 0 4812 530 28942 Hose Air Exaust
787 1 4812 530 28943 Hose Cover 794 0 4812 530 58098 Gasket Airtrap 900 0 4819 401 18686 Clamp,hose 900 1 4812 401 18431 Clamp to pump 900 2 4812 401 18461 Support cable/hose
191 0 4812 466 68596 Door bellow 191 1 4812 492 98014 Strap f. bellow 200 0 4812 418 18242 Tub 4fix points 201 0 4812 440 19644 Cover cpl. 220 0 4812 418 18464 Drum 19,5
223 0 4819 418 49713 Drum lifter 271 0 4812 358 18161 Belt 272 0 4812 528 88083 Pulley 298 mm 290 0 4812 532 68078 Gasket 301 0 4812 452 13554 Control panel AWT 5108/4
331 0 4812 412 58979 Knob Timer WH GW 331 1 4812 412 58981 Knob Options WH GW 332 0 4812 410 29011 Button Options WH GW 333 0 4812 410 29031 Button ON/OFF WP GW 339 0 4812 413 18241 Adapter
351 0 4812 124 98001 Lamp mains 400 0 4812 361 58364 Motor MCA 45/64-148/ALB1 421 0 4812 121 18142 Interf.filter 1,00 µ F 421 2 4812 404 38679 Holder RFI 430 0 4812 360 18529 Pump,draining
451 0 4812 259 28819 Heating element with hole 490 0 4819 321 18136 Cable,mains 2m SA 490 1 4812 321 28367 Strain relief 502 0 4812 282 19554 Timer ALPHA AA2-1088/45A 571 0 4812 281 28393 Valve,magnet
900 3 4819 401 18529 Clamp,hose 901 0 4812 401 18462 Clamp,hose drain hose 910 0 4812 502 48347 Screw,selftap 3,5x14SS 910 1 4812 502 38151 Screw 4x14 910 3 4812 502 18404 Screw
910 4 4812 502 18423 Screw PT 7x15 910 5 4812 502 18401 Screw M8X 35 910 6 4812 502 18399 Nut Push in M 8 921 0 4812 400 18047 Washer 930 1 4812 492 48171 Torsions spring
930 2 4812 492 48162 Spring 930 3 4812 323 18019 Spring f. lever 941 0 4812 310 18578 Bearing Kit 953 0 4812 325 68001 Shaft seal 962 0 4812 440 98142 Cover for Motor AC
962 1 4812 440 98143 Cover for Motor 990 0 4812 310 18504 Fixing mat.set front counter 990 2 4812 310 18506 Fixing mat.set bottom 993 0 4819 530 29028 Bow 993 1 4812 290 18031 Clamp heatingelement
571 1 4812 281 18049 Cover f. valve 581 0 4812 271 28526 Pressostat AA65/40ELBI 620 3 4819 410 28998 Switch options 621 0 4812 276 18276 Switch ON/OFF 625 0 4812 273 48002 Selector Temp./Spin
SERVICE
Exploded view
Whirlpool Europe AWT 5108/4 01.08.2003 / Page 5 Customer Service 8561 510 10480 Doc. No: 4812 722 20994
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