Whirlpool ADP 5656-1 WHM Service Manual

SERVICE
Model ADP 5656/1 WHM Version 8542 656 10750 Page
Whirlpool Europe Customer Services
ADP 5656/1 WHM
Service Manual
Dishwasher ADP 5656/1 WHM
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Family VBL - MID 6
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 04.06.2002 Subject to modification Document-No.: 4812 718 17975
04.06.2002 / Page 2 ADP 5656/1 WHM Whirlpool Europe Doc. No: 4812 718 17975 8542 656 10750 Customer Service
Technical data
SERVICE
Dimension of Free standing appliances with
rounded outer door
Height 85.0 cm Width 59.7 cm Depth 61.0 cm Weight 56 kg
Electronic boards
Service boards see spare part list Serial boards see on the boards itself DUB 4619 724 06781 Programing of version and programmed control board, see „Service“ and „Data set“ on rating plate of inner door: CB programmed 442311 Data set 442301 Basic control board, not programmed see on the board itself 4619 724 17411
Succession of programs
Programs see program diagram Succession A1a - A3a - A5b - A6a - A7a
Datas Energy Label
Program information
Start indicator Pre wash Main wash Drying End
All programs will be locked after start. Changing the program or finishing the program will be possible only after pressing the start button for longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the appliance for a while, this will frozen the program step and later on, the program continuos on the same position.
Exception: Switching off the appliance or unplug the appliance during the drying phase, this will lead directly to the end of the program.
Water Volume at alternating spray system
Volume at alternating spray system (same level when selected zone washing as in the normal programs)
Reference program A5b Energy Performance B Cleaning Performance A Drying Performance B
Alarms
Refill rinse aid Refill salt
Options
Zone washing Delay function
Water Volume Level
Regeneration 0.3 l 15 mm Back rinse 3x 1.0 l 60 mm Prewash 3.9 l 120 mm Main wash 3.2 l 118 mm Intermediate rinse 1 3.2 l 118 mm Intermediate rinse 2 3.2 l 118 mm Clear rinse 3.2 l 118 mm Safety/ overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.
Detergent max.
Pre-wash 10 cm Main-wash 40 cm Rinse aid 135 cm 6 Dosage steps 1 - 6 ml
3 3 3
Water softener
Saltcontainer 2 kg Resin container 900 cm Regeneration dosage 300 cm
3 3
SERVICE
Technical data
Whirlpool Europe ADP 5656/1 WHM 04.06.2002 / Page 3 Customer Service 8542 656 10750 Doc. No: 4812 718 17975
Water pressure
Inlet pressure 0.3 - 10 bar Spray pump pressure 0.3 bar
Rotations
Spray pump motor 2800 RPM Drain pump motor 3000 RPM Spray arm lower 30 - 40 RPM Spray arm upper 30 - 40 RPM
Spray arms, turning rhythm at alternating spray
system
Turning starts every time with the upper spray arm
Pre wash Lower arm ~3min, Upper arm ~1min Main wash Lower arm ~3min, Upper arm ~5min Intermediate rinse
Lower arm ~2min, Upper arm ~2min Final rinse Lower arm ~2min, Upper arm ~2min Service Test program
Lower arm ~30sec, Upper arm ~30sec
Electrical base data
Voltage 220/ 230 V Frequency 50 Hz Total power 2.0 - 2.2 kW Fuse 10 A
Motor
Spray pump motor alternating spray system
Voltage 220/ 240 V Power consumption 125 W HI 79 HA 60 Capacitor 4 µ F
Drain pump motor
Voltage 220/ 240 V Power consumption 30 W Resistance 146
Heating
1 Element system
Remark: When switching of the main switch or interrupt the mains during the Test Program runs, then the alternating of the spray arms change in the test program to the rhythm of main wash 5/3 min.
Important: To leaf the Test program is possible by made a break by customer (pushing the start button for 1.5 sec.) After finishing the test program (End LED shines and/or Start LED goes of) must the appliance be switched off. If this will not be done, then the next normal wash will be made with the frequency of the Service Test Program ~30/30sec.
Flow rates/ Inlet volume
Flow meter (at 0.3 bar = quantity 1.1 l/min) 208 lmp/l Spray pump 45 - 65 l/min Drain pump 16 l/min Pump height max. 1.1 m Inlet valve 4 l/min Spray arm lower ~ 33 l/min Sprayarm upper ~ 27 l/min Shower top ~ 8 l/min
Voltage 220/ 230 V Power consumption 1.87/ 2.04 kW Resistance 24.5 Heating speed ~ 2.0 ˚C/min Temperature on surface ~ 115 ˚C Safety thermostat self reset (Temperature of water) ~ 85 ˚C Fuse 206 ˚C
Potentiometer
Points of meassurement: 1(black) to 2 (middle) Position 0 0.0 k Position 1 0.5 k Position 2 1.0 k Position 3 1.4 k Position 4 1.8 k Position 5 2.3 k Position 6 2.6 k
04.06.2002 / Page 4 ADP 5656/1 WHM Whirlpool Europe Doc. No: 4812 718 17975 8542 656 10750 Customer Service
Technical data
SERVICE
Single electric inlet valve
Voltage 220/ 240 V Frequency 50/ 60 Hz Resistance 3.76 k
Regenerating valve
Voltage 220/ 240 V Frequency 50/ 60 Hz Resistance 3.13 k
Motor Diverter Valve
Voltage 220 - 240 V Frequency 50/ 60 Hz Resistance 6.5 k Signal (2x within ~13 sec.) 5.0 V
Coil of dispenser
Voltage 220/ 240 V Frequency 50/ 60 Hz Resistance 1.3 k
Reed contacts
flow meter salt control rinse aid control
NTC
20 ˚C 58.1 k 25 ˚C 47.1 k 30 ˚C 38.2 k 40 ˚C 25.4 k 50 ˚C 17.2 k 60 ˚C 11.8 k 70 ˚C 8.3 k 80 ˚C 6 k 85 ˚C 4 k
Regeneration
Volume 300 cm Position 0
after wash cycles 12 water hardness 0 - 5 ˚dh
0 - 0.9 mmol/l
0 - 9 ˚Fh Position 1 after wash cycles 10 water hardness 6 - 10 ˚dh
1 - 1.8 mmol/l
10 - 18 ˚Fh Position 2 after wash cycles 7 water hardness 11 - 15 ˚dh
1.9 - 2.7 mmol/l
19 - 27 ˚Fh Position 3 after wash cycles 5 water hardness 16 - 21 ˚dh
2.8 - 3.7 mmol/l
28.37 ˚Fh Position 4 after wash cycles 3 water hardness 22 - 28 ˚dh
3.8 - 5.0 mmol/l
38 - 50 ˚Fh Position 5 after wash cycles 2 water hardness 29 - 35 ˚dh
5.1 - 6.3 mmol/l
51 - 63 ˚Fh Position 6 after wash cycles 1 water hardness 36 - 60 ˚dh
6.4 - 10.7 mmol/l
64 - 107 ˚Fh Salt consumption
for regeneration 77 g Number of cycles
with 2 kg salt 26
3
Accesory
If you need spare parts apart from the spare part list have a look in the Service Bulletin 4812 718 40084.
Whirlpool Europe ADP5656/1WHM 04.06.2002 / Page 5
SERVICE
Customer Service 8542 656 10750 Doc. No: 4812 718 17975
Spare part list
Model ADP 5656/1 WHM Service No. 854265610750 Version 854265610750
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse 004 0 4812 440 18952 Drip tray assy 004 1 4812 401 18402 Holder 011 0 4812 505 18357 Foot short 022 0 4812 440 18951 Side panel left
022 1 4812 440 18949 Side panel right 024 0 4812 440 10417 Panel, rear 030 0 4812 440 19755 Table top WH 034 0 4812 404 78237 Spacer 034 1 4812 404 78242 Fastener table top
040 1 4812 417 18774 Hinge left 040 2 4812 417 18773 Hinge right 040 3 4812 417 18923 Protector f.door (set) 044 0 4812 492 38358 Spring f.door 047 0 4812 404 48746 Brake f.door
047 1 4812 401 18397 Band,brake 047 2 4812 404 68023 Hook 053 0 4812 440 88887 Plinth WH 053 4 4812 440 88928 Plinth rounded WH 103 0 4812 440 19756 Door outer WH
103 2 4812 440 19778 Corner piece set 120 0 4812 440 19456 Door,inner 120 1 4812 440 18969 Batten 130 0 4812 417 58361 Tilt lock cpl. wh 131 0 4812 401 18416 Hook lock
Pos. No. 12NC Code Description
405 1 4819 515 28158 Gasket 420 0 4812 121 18132 Capacitor 421 0 4812 121 18158 Interf.filter 430 0 4812 360 18508 Pump,draining cpl. 430 1 4812 466 68689 Gasket
450 0 4812 259 28684 Heating element 480 0 4812 321 28405 Cable harness set 480 1 4812 321 28371 Cable 480 3 4812 401 18418 Protector f.wiring 490 0 4819 321 18136 Cable,mains 2m SA
490 1 4812 321 28367 Strain relief 521 0 4812 214 78632 Control board (CB) 531 0 4812 273 18055 Switch waterhardness 531 1 4812 273 18056 Wheel,fingertip 575 0 4812 281 28361 Regen.valve
583 0 4812 271 28407 Switch diaphragm 616 0 4812 281 18047 Contact,reed salt 616 1 4812 271 58161 Contact,reed rinsing agent 620 0 4812 218 38101 User board (DUB) 623 0 4812 271 38356 Microswitch
633 0 4812 271 38355 Microswitch door 680 0 4812 418 68155 Combidosage 680 1 4812 466 68495 Gasket 681 1 4812 466 68497 Gasket 681 2 4812 440 18975 Flap
191 0 4812 466 68564 Gasket door 192 0 4812 466 68467 Gasket, door lower 241 0 4812 458 19027 Basket upper straight 241 1 4812 458 18324 Holder cups right wh 241 3 4812 528 88068 Wheel,basket upper (set)
241 4 4812 458 18984 Holder dishes wh 241 5 4812 535 78043 Bearing 241 7 4812 404 48683 Hoop 241 8 4812 466 68553 Spacer cap set 242 0 4812 310 28136 Basket lower KIT
242 1 4812 528 88069 Wheel,basket lower wh 242 4 4812 466 48091 Fixation gr 242 6 4812 458 18977 Support plate left 242 7 4812 458 18978 Support plate right 243 5 4819 310 39859 Cutlery basket KIT
243 6 4812 458 18996 Grille wh 261 0 4819 462 38271 Rail telescope, inner 261 1 4812 462 79768 Cap rail 261 2 4812 462 78995 Cap rail ahead 263 0 4819 520 18013 Ball cage cpl.
263 1 4812 520 48001 Ball Niro 8 D 265 0 4812 404 48637 Basket adjustm. cpl. 265 2 4812 404 48638 Grip basket adjustment 303 1 4812 460 38092 Plate,handle WH 322 0 4812 453 71279 Insert panel
682 0 4812 466 68496 Gasket 691 0 4812 282 68012 Feeler NTC 700 0 4812 530 28804 Hose, inlet aqua stop 4,2m 700 0 4812 530 28848 Hose, inlet aqua stop 2m 700 1 4812 480 48095 Sieve
700 2 4812 466 68628 Gasket 701 1 4812 310 18153 Yoke clamp set 710 0 4812 418 68128 Monoblock 710 2 4819 310 38536 Threaded ring 710 3 4819 466 69562 Gasket set
714 0 4812 462 78993 Threaded cap 716 0 4812 418 68147 Reg.dosage 716 1 4812 466 68475 Gasket 716 2 4812 462 78994 Cover 717 0 4812 281 28418 Valve motordiverter
717 2 4812 528 98011 Valve disk diverter 717 3 4812 530 29121 Gasket diverter valve 721 1 4812 360 68347 Spray arm lower. cpl. 722 0 4812 360 68348 Spray arm upper wh 722 2 4812 360 68349 Spray arm 2nd level cpl. wh
723 0 4812 360 68351 Douche ceiling 726 1 4812 530 29118 Tube assembly cpl. 726 2 4812 505 18208 Nut 743 0 4812 511 48171 Capacitor 743 1 4812 530 28102 Hose, inlet
331 0 4812 413 59028 Knob program cpl. WH 332 0 4812 410 28669 Button WH 332 1 4812 410 28735 Button WH 400 0 4812 361 58336 Motor +SP,50Hz,alt.LP-PNT1 405 0 4812 360 18509 Spray pump wo.Mot.alt.LP-50Hz
743 3 4812 505 18364 Nut 743 4 4812 530 28807 Hose 9x1,5x270+10 743 7 4812 466 68514 Gasket 751 0 4812 418 18338 Water collector 755 0 4812 530 29119 Bend
04.06.2002 / Page 6 ADP5656/1WHM Whirlpool Europe Doc. No: 4812 718 17975 8542 656 10750 Customer Service
Spare part list
Model ADP 5656/1 WHM Service No. 854265610750 Version 854265610750
Pos. No. 12NC Code Description
755 2 4812 530 48148 Tray,leak 756 0 4812 360 58099 Floater 761 0 4812 480 58122 Sieve fine 761 2 4812 418 18337 Cover sieve 761 3 4812 418 18341 Cover
761 4 4812 530 58141 O-Ring 763 0 4812 480 58123 Sieve coarse 781 0 4812 530 29113 Hose,draining 781 3 4812 281 28417 Flap non-return 783 6 4812 530 28796 Hose 10x3x180+10
791 0 4812 532 68099 Gasket 791 2 4812 530 58093 Gasket 791 4 4812 466 68503 Gasket 791 5 4812 466 68504 Gasket 901 0 4822 401 10258 Clamp,hose 10-18 mm
SERVICE
901 1 4812 401 18424 Strap 050,0 901 2 4812 401 18157 Strap 32-50/9 C61 901 5 4812 401 48573 Strap 028,6 904 2 4812 462 79635 Cover WH 3,5x5 910 1 4812 502 38152 Screw 4,8x19
910 2 4812 502 18363 Screw 4,0x12-H 910 3 4812 502 18389 Screw 5x20 T20 910 4 4812 502 18385 Screw M3,5x8-T15M 910 5 4812 502 18393 Screw 3,5x9-1 Tx15 910 7 4812 502 18397 Screw INOX A2 M 5X12
910 8 4812 502 18527 Screw 4x15 T20 910 9 4812 502 18446 Screw 3,5x16 964 0 4812 466 68536 Gasket housing ri/le 964 1 4812 466 68469 Gasket housing upper 993 0 4819 530 29028 Bow
993 5 4822 532 80216 Funnel salt
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