Whirlpool ADG 957 M Service Manual

SERVICE
Model ADG 957 M Version 8542 957 38010 Page
Whirlpool Europe Customer Services
ADG 957 M
Service Manual
Dishwasher integratable ADG 957 M
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 19
Family A5
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 16.10.1996 Subject to modification Document-No.: 4812 718 12054
16.10.1996 / Page 2 Whirlpool Europe Doc. No: 4812 718 12054 Customer Service
Technical data
SERVICE
Dimension
Height 82,0-87,0 cm Width 59,5 cm Depth 57,0 cm Weight 55,0 kg
Wooden door (for 22 mm thickness)
Thickness min.. 16 mm Thickness max. 25 mm Width min. 592 mm Width max. 595 mm Height min. 628 mm Height max. 718 mm Weight min. 2,5 kg Weight max. 6,5 kg Max. stick out over lower edge of appliance door 90 mm Height of plinth min. 93 mm
Specification (normal program)
Capacity 12 standard
setting pl. Water consumption 19 l Energy consumption 1,4 kWh Program time ~ 78 min Noise level 49 db (A) Detergent consumption 25 ml Salt consumption by 21˚ dh <20 g Hot water connect. up to 60 ˚C
Volume (normal program)
Water Volume Level
Regeneration 0,3 l 15 mm Back rinse 3x 1,0 l 68 mm Prewash 5,0 l 125 mm Prewash/Zone washing 4,0 l 120 mm Main wash 5,0 l 125 mm Main wash/Zone washing 3,8 l 119 mm Intermediate rinse 1 4,5 l 123 mm Intermediate rinse 1/ Zone washing 3,8 l 119 mm Intermediate rinse 2 4,5 l 123 mm Intermediate rinse 2/ Zone washing 3,8 l 119 mm Clear rinse 4,5 l 123 mm Clear rinse/Zone washing 3,8 l 119 mm Safety / overflow 8,5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.
Detergent max.
Pre-wash 10 cm Main-wash 45 cm Rinse aid 125 cm 6 Dosage steps 1 - 6 cm
Water softener
3 3 3 3
Alarms
Refill rinse aid Refill salt Water leakage
Options
Zone washing
Program information (acoustic)
End
Saltcontainer 2 kg Resin container 900 cm Regeneration dosage 300 cm
Water pressure
Inlet pressure 0,3-10 bar Spray pump pressure 0,4 bar
Rotations
Spray pump motor 2800 RPM Drain pump motor 2800 RPM Spray arm lower ~ 30 RPM Spray arm upper ~ 35 RPM Ceiling rotor ~ 60 RPM
3 3
SERVICE
Technical data
Whirlpool Europe 16.10.1996 / Page 3 Customer Service Doc. No: 4812 718 12054
Flow rates / Inlet volume
Flow meter (at 0,3 bar = quantity 1,1 l/min) 208 lmp/l Spray pump ~ 70 l/min Drain pump 16 l/min Pump height max. 1,3 m Inlet valve 4,5 l/min Valve for Zone washing 30 l/min Valve for sieve 8 l/min Spray arm lower 33 l/min Sprayarm upper 30 l/min Ceiling rotor 8 l/min
Water distribution
Fine sieve 100 % Self cleaning micro filter ~ 32 %
Electrical data
Base data
Potentiometer
Position 0 2,0 k Position 1 4,3 k Position 2 9,0 k Position 3 13,3 k Position 4 17,5 k Position 5 22,2 k Position 6 24,2 k
Water valves
Single valve
Voltage 220/240 V Frequency 50/60 Hz Resistance 2,06 k
Regenerating valve
Voltage 220/240 V Frequency 50/60 Hz Resistance 3,13 k
Voltage 230 V Frequency 50 Hz Total power ~ 2,5 kW Fuse 13 A
Motor
Spray pump motor
Voltage 220/230 V Power consumption ~190 W HI 69 HA 36,2 Capacitor 4 µ F
Drain pump motor
Voltage 220/240 V Resistance 146
Heating
Valve for zone washing
Voltage 220-240 V Frequency 50/60 Hz Resistance 3,71 k
Valve for sieve
Voltage 220/240 V Frequency 50/60 Hz Resistance 3,83 k
Coil of dispenser
Voltage 220/240 V Frequency 50/60 Hz Resistance 1,43 k
Relay
Heating relay
1 Element system
Voltage 230 V Power consumption 2350 W Resistance 18,66 Heating speed ~ 2,5 ˚C/min Temperature on surface ~ 115 ˚C Double safety thermostat self reset 85 ˚C
Voltage 220/240 V Frequency 50/60 Hz Resistance 5,5 k
16.10.1996 / Page 4 Whirlpool Europe Doc. No: 4812 718 12054 Customer Service
Technical data
SERVICE
Reedcontact
flow meter salt control rinse aid control
NTC
15 ˚C 75 k 20 ˚C 62 k 30 ˚C 43 k 40 ˚C 28 k 50 ˚C 19 k 60 ˚C 13 k 70 ˚C 9 k 80 ˚C 6 k 85 ˚C 5 k
Regeneration
Volume 300 cm Position 0
after wash cycles -­water hardness 0-5 ˚dh
0-0,9 mmol/l
0-9 ˚Fh Position 1 after wash cycles 6-8 water hardness 6-10 ˚dh
1-1,8 mmol/l
10-18 ˚Fh Position 2 after wash cycles 5-6 water hardness 11-15 ˚dh
1,9-2,7 mmol/l
19-27 ˚Fh Position 3 after wash cycles 4 water hardness 16-21 ˚dh
2,8-3,7 mmol/l
28.37 ˚Fh Position 4 after wash cycles 3 water hardness 22-28 ˚dh
3,8-5,0 mmol/l
38-50 ˚Fh Position 5 after wash cycles 2 water hardness 29-35 ˚dh
5,1-6,3 mmol/l
51-63 ˚Fh Position 6 after wash cycles 1 water hardness 36-60 ˚dh
6,4-10,7mmol/l
64-107 ˚Fh Salt consumption for regeneration 77 g
3
Number of cycles with 2 kg salt 26
Whirlpool Europe ADG957/M <Datum-SNI> / Page 1
SERVICE
Customer Service 8542 957 38010 Doc. No: <DokNr-SNI>
Spare part list
Model ADG 957/M Service No. 854295738010 Version 854295738010
Pos. No. 12NC Code Description
003 0 4812 440 19382 Traverse 004 0 4812 440 18952 Drip tray assy 004 1 4812 401 18402 Holder 011 0 4812 505 18369 Foot long 011 1 4812 528 98002 Shaft flexible
011 2 4812 528 78032 Slide disc f.foot 011 3 4812 535 98048 Gear 011 4 4812 528 98001 Roll f.foot 022 0 4812 440 19398 Side panel left 022 1 4812 440 19397 Side panel right
022 2 4812 440 18953 Spacer 024 0 4812 440 18948 Panel, rear 07.10.1996 024 0 4812 440 19401 Panel, rear 07.10.1996 040 1 4812 417 18774 Hinge left 040 2 4812 417 18773 Hinge right
044 0 4812 492 38362 Spring f.door 047 0 4812 404 48591 Brake f.door 047 1 4812 401 18397 Band,brake 047 2 4812 404 68023 Hook 053 0 4812 440 88106 Plinth 22.07.1996
053 0 4812 440 88875 Plinth 22.07.1996 103 0 4812 440 18986 Door outer 105 0 4812 404 48611 Fastener door 105 2 4812 505 68004 Clip 105 3 4812 404 48633 Fastener
Pos. No. 12NC Code Description
301 0 4812 453 79762 Control panel WH 322 0 4812 453 79772 Insert panel 332 5 4812 410 28556 Cap f.beater 400 0 4812 259 28654 Motor with spray pump cpl. 405 0 4812 360 18358 Spray pump
405 1 4819 515 28158 Gasket 420 0 4812 121 18132 Capacitor 421 0 4812 121 18156 Interf.filter 07.10.1996 430 0 4812 360 18357 Pump,draining 430 1 4812 466 68506 Shaft seal
450 0 4812 259 28655 Heating element 480 0 4812 321 28364 Cable harness set 480 1 4812 321 28371 Cable 490 0 4812 321 18026 Cable,mains 3m 07.10.1996 490 0 4819 321 18136 Cable,mains 2m 07.10.1996
490 1 4812 321 28367 Strain relief 07.10.1996 521 0 4812 214 78165 Control board (CB) kit 531 0 4812 273 18051 Switch waterhardness 531 1 4812 273 18052 Wheel,fingertip 571 2 4812 281 28362 Sieve valve
571 3 4812 281 28363 Valve f.zone-washing 575 0 4812 281 28361 Regen.valve 583 0 4812 271 28355 Switch diaphragm 612 0 4812 280 58025 Relay heating 616 0 4812 281 18047 Contact,reed salt
120 0 4812 440 18961 Door,inner 120 1 4812 440 18955 Batten 130 0 4812 417 58361 Tilt lock 131 0 4812 401 18416 Hook lock 175 3 4812 466 68532 Batten
191 0 4812 466 68534 Gasket door 192 0 4812 466 68467 Gasket, door lower 200 0 4812 418 18183 Container cpl. 241 0 4812 458 18276 Basket upper straight 241 1 4812 458 18324 Holder cups rigth white
241 2 4812 535 78033 Bearing cupholder 241 3 4812 528 88068 Wheel,basket upper (set) 241 4 4812 458 18288 Cutlerycompart. WH 241 5 4812 458 18269 Holder cutlery compartment 241 6 4812 458 18287 Holder cups left WH
241 7 4812 404 48605 Hoop 241 8 4812 466 68482 Spacer cap set 242 0 4812 458 18274 Basket lower cpl. 242 1 4812 528 88069 Wheel,basket lower 242 2 4812 458 18262 Plate,support f.basket lower
242 3 4812 458 18275 Plate,support f.basket lower 243 0 4812 458 18272 Basket cutlery 243 4 4812 458 18317 Bracket 261 0 4819 462 38271 Rail telescope, inner 261 1 4819 404 48819 Cap rail
616 1 4812 271 58161 Contact,reed rinsing agent 620 0 4812 218 38031 User board (UCB) 623 0 4812 271 38356 Microswitch 633 0 4812 271 38355 Microswitch 680 0 4812 418 68133 Combidosage
680 1 4812 466 68495 Gasket 681 1 4812 466 68497 Gasket 681 2 4812 440 18975 Flap 682 0 4812 466 68496 Gasket 691 0 4812 282 68012 Feeler NTC
700 0 4812 530 28788 Hose, inlet aqua stop 2m 700 0 4812 530 28804 Hose, inlet aqua stop 4,2m 700 1 4812 480 48019 Sieve 700 2 4812 520 58002 Gasket set 701 1 4812 310 18153 Yoke clamp set
701 2 4819 401 18423 Holder 710 0 4812 418 68128 Monoblock 710 2 4819 310 38536 Nut threaded ring set 710 3 4819 466 69562 Gasket set 714 0 4812 462 78993 Threaded cap
714 2 4812 440 18963 Cabinet non-return flap 716 0 4812 418 68146 Reg.dosage 716 1 4812 466 68475 Gasket 716 2 4812 462 78994 Cover 721 0 4812 360 68043 Hub lower cpl.
261 2 4812 462 78995 Cap rail ahead 263 0 4819 520 18013 Ball cage cpl. 263 1 4812 520 48001 Ball Niro 8 D 265 0 4812 404 48599 Basket adjustm. cpl. 265 2 4812 404 48589 Grip basket adjustment
721 1 4812 360 68047 Arm,spray lower cpl. 721 2 4812 466 68491 Gasket 25x2,3B 721 3 4812 466 68489 Gasket 76x2,5 721 4 4812 418 18176 Cabinet 722 0 4812 360 68044 Arm,spray upper
<Datum-SNI> / Page 2 ADG957/M Whirlpool Europe Doc. No: <DokNr-SNI> 8542 957 38010 Customer Service
Spare part list
Model ADG 957/M Service No. 854295738010 Version 854295738010
SERVICE
Pos. No. 12NC Code Description
722 2 4812 360 68048 Hub upper straight cpl. 723 0 4812 360 68049 Arm,spray ceiling 723 1 4812 466 68483 Gasket 723 2 4812 404 48597 Clip,fix sprayarm 723 3 4812 505 18362 Connect,gaspipe
726 0 4812 530 28786 Tube 726 1 4812 530 28787 Tube 726 2 4812 505 18358 Nut 726 3 4812 466 68512 Gasket 726 4 4812 462 79633 Centering
743 0 4812 511 48171 Capacitor 743 1 4812 530 28102 Hose, inlet 743 3 4812 505 18364 Nut 743 4 4812 530 28807 Hose 9x1,5x270+10 743 7 4812 466 68514 Gasket
751 0 4812 418 18169 Water collector 751 1 4812 418 18171 Water guide 751 2 4812 440 18954 Fastener frame 755 0 4812 530 28785 Bend 755 2 4812 530 48148 Tray,leak
756 0 4812 360 58099 Floater 761 0 4812 480 58061 Sieve fine 761 1 4812 480 58072 Sieve insert 762 0 4812 480 58065 Microfilter 763 0 4812 480 58057 Sieve coarse
Pos. No. 12NC Code Description
910 4 4812 502 18365 Screw 3,5x5,5-TORX 910 5 4812 502 18367 Screw 3,5x8-TORX T15 910 6 4812 502 18369 Screw A2F M4x6 910 7 4812 502 38132 Screw DIN 965 964 1 4812 466 68511 Gasket housing upper
993 1 4812 466 78018 Foil protection 993 2 4812 404 48609 Socket wreng foot 993 5 4822 532 80216 Funnel salt
781 0 4812 530 28737 Hose,draining 781 1 4819 530 28286 Sleeve hose 781 2 4819 492 68405 Clip f.non-return valve 781 3 4812 281 28364 Flap non-return 783 0 4812 530 28792 Hose 11,5x3x200
783 1 4812 530 28806 Hose connection 783 5 4812 530 28789 Distributor 783 6 4812 530 28796 Hose 10x3x180+10 791 0 4812 532 68067 Gasket 791 2 4812 530 58093 Gasket
791 4 4812 466 68503 Gasket 791 5 4812 466 68504 Gasket 791 6 4812 466 68505 Gasket 794 1 4819 530 58032 Gasket 20x2,5 901 0 4812 401 18191 Strap 017,8
901 1 4812 401 18396 Strap 901 2 4812 401 18401 Strap 901 3 4812 401 18404 Strap 019,8-708Z 901 4 4812 401 18405 Strap 025,6-708Z 901 5 4812 401 18406 Strap 028,6-708Z
901 6 4812 401 18408 Strap 038,1-708Z 901 8 4812 401 18393 Strap 20-32/9 902 0 4812 401 18418 Protector f.wiring 902 1 4812 466 78361 Fastener f.buildt-in models 902 2 4812 404 78239 Holder
904 2 4812 462 79635 Cover WH 3,5x5 904 3 4812 462 79636 Cover WH 3,5x4 910 1 4812 502 18019 Screw 910 2 4812 502 18363 Screw 4,0x12-H 910 3 4812 502 18364 Screw 5x20-TORX
SERVICE
Exploded view
Whirlpool Europe 16.10.1996 / Page 7 Customer Service Doc. No: 4812 718 12054
16.10.1996 / Page 8 Whirlpool Europe Doc. No: 4812 718 12054 Customer Service
Exploded view
SERVICE
SERVICE
Circuit diagram
Whirlpool Europe 16.10.1996 / Page 9 Customer Service Doc. No: 4812 718 12054
C1 Capacitor
CB Control board
DPM Drain pump motor
DD Cleaning agent dosage
DR Final rinse dosage
DS Door switch
EM Electro magnet
FM Flow meter
HEW Heating
IF Interference filter
LS6 Water leakage switch
L Line
MS Main switch
NTC Thermostat
N Neutral
RV Water hardness switch
RE2 Heating relay
RR2 Reed relay salt
RR3 Reed relay rinsaid
SAB Sprayarm blocked
SV Sleve valve
SPM Sprayarm motor
THS Safety thermostat
TB Plug coupler
TBL Power supply terminal
contact
TL Winding protective
UCB User control board
VM Fan ventilator
WV1 Water inlet valve
WV2 Water regenerating valve
WI Water indicator
ZW Zone washing
00 black
66 blue
88 grey
99 white
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