Whirlpool ADG 957-1 M Service Manual

SERVICE
Model ADG 957/1 M Version 8542 957 38310 Page
Whirlpool Europe Customer Services
ADG 957/1 M
Service Manual
Dishwasher integratable ADG 957/1 M
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Family Global A5
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 30.06.1998 Subject to modification Document-No.: 4812 718 13216
30.06.1998 / Page 2 ADG 957/1 M Whirlpool Europe Doc. No: 4812 718 13216 8542 957 38310 Customer Service
Technical data
SERVICE
Dimension
Height 82.0-87.0 cm Width 59.5 cm Depth 57.5 cm Weight 47 kg
Wooden door (for 22 mm thickness)
Thickness min.. 16 mm Thickness max. 20 mm Width min. 592 mm Width max. 595 mm Height min. 620 mm Height max. 718 mm Weight min. 2.5 kg Weight max. 6.5 kg Max. stick out over lower edge of appliance door 90 mm Height of plinth min. 93 mm
Electronic boards
Service boards see spare part list Serial boards UB 4619 720 80501 CB 4619 720 83101
Succession of programs
Programs see program diagram Succession 1-3-5b-6b-7
Volume (normal program)
Water Volume Level
Regeneration 0.3 l 15 mm Back rinse 3x 1.0 l 68 mm Prewash 4.8 l 122 mm Prewash/Zone washing 4.0 l 120 mm Main wash 4.5 l 121 mm Main wash/Zone washing 3.5 l 117 mm Intermediate rinse 1 4.0 l 120 mm Intermediate rinse 1/ Zone washing 3.5 l 117 mm Intermediate rinse 2 4.0 l 120 mm Intermediate rinse 2/ Zone washing 3.5 l 117 mm Clear rinse 4.0 l 120 mm Clear rinse/Zone washing 3.5 l 117 mm Safety / overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.
Detergent max.
Pre-wash 10 cm Main-wash 45 cm Rinse aid 125 cm 6 Dosage steps 1 - 6 ml
Water softener
3 3 3
Alarms
Refill salt Refill rinse aid
Options
Zone washing
Program information
Start indicator
Saltcontainer 2 kg Resin container 900 cm Regeneration dosage 300 cm
Water pressure
Inlet pressure 0.3-10 bar Spray pump pressure 0.4 bar
Rotations
Spray pump motor 2800 RPM Drain pump motor 3000 RPM Spray arm lower 20 - 40 RPM Spray arm upper 25 - 35 RPM Ceiling rotor 45 - 65 RPM
3 3
SERVICE
Technical data
Whirlpool Europe ADG 957/1 M 30.06.1998 / Page 3 Customer Service 8542 957 38310 Doc. No: 4812 718 13216
Flow rates / Inlet volume
Flow meter (at 0.3 bar = quantity 1.1 l/min) 208 lmp/l Spray pump ~ 70 l/min Drain pump 16 l/min Pump height max. 1.1 m Inlet valve 4.5 l/min Valve for Zone washing 30 l/min Spray arm lower 33 l/min Sprayarm upper 27 l/min Ceiling rotor 10 l/min
Electrical data
Base data
Voltage 220/230 V Frequency 50 Hz Total power 2.0-2.2 kW Fuse 10 A
Motor
Spray pump motor
Potentiometer
Position 0 0.0 k Position 1 0.5 k Position 2 1.0 k Position 3 1.4 k Position 4 1.8 k Position 5 2.3 k Position 6 2.6 k
Water valves
Single valve at inlet hose
Voltage 220/240 V Frequency 50/60 Hz Resistance 3.76 k
Regenerating valve
Voltage 220/240 V Frequency 50/60 Hz Resistance 3.13 k
Voltage 220/230 V Power consumption 160 W HI 81 HA 44 Capacitor 4 µ F
Drain pump motor
Voltage 220/240 V Power consumption 30 W Resistance 146
Heating
1 Element system
Voltage 220/230 V Power consumption 1.87/2.04 kW Resistance 24.5 Heating speed ~ 2.0 ˚C/min Temperature on surface ~ 115 ˚C Safety thermostat self reset 85 ˚C
Valve for zone washing
Voltage 220-240 V Frequency 50/60 Hz Resistance 4 k
Coil of dispenser
Voltage 220/240 V Frequency 50/60 Hz Resistance 1.5 k
Reedcontact
flow meter salt control rinse aid control
NTC
15 ˚C 75 k 20 ˚C 62 k 30 ˚C 43 k 40 ˚C 28 k 50 ˚C 19 k 60 ˚C 13 k 70 ˚C 9 k 80 ˚C 6 k 85 ˚C 5 k
30.06.1998 / Page 4 ADG 957/1 M Whirlpool Europe Doc. No: 4812 718 13216 8542 957 38310 Customer Service
Technical data
Regeneration
SERVICE
Volume 300 cm Position 0
after wash cycles 10 water hardness 0-5 ˚dh
0-0.9 mmol/l
0-9 ˚Fh Position 1 after wash cycles 8 water hardness 6-10 ˚dh
1-1.8 mmol/l
10-18 ˚Fh Position 2 after wash cycles 6 water hardness 11-15 ˚dh
1.9-2.7 mmol/l
19-27 ˚Fh Position 3 after wash cycles 4 water hardness 16-21 ˚dh
2.8-3.7 mmol/l
28.37 ˚Fh Position 4 after wash cycles 3 water hardness 22-28 ˚dh
3.8-5.0 mmol/l
38-50 ˚Fh Position 5 after wash cycles 2 water hardness 29-35 ˚dh
5.1-6.3 mmol/l
51-63 ˚Fh Position 6 after wash cycles 1 water hardness 36-60 ˚dh
6.4-10.7 mmol/l
64-107 ˚Fh
3
Salt consumption for regeneration 77 g Number of cycles with 2 kg salt 26
Whirlpool Europe ADG957/1M 30.06.1998 / Page 5
SERVICE
Customer Service 8542 957 38310 Doc. No: 4812 718 13216
Spare part list
Model ADG 957/1 M Service No. 854295738310 Version 854295738310
Pos. No. 12NC Code Description
003 0 4812 440 19382 Traverse 004 0 4812 440 18952 Drip tray assy 004 1 4812 401 18402 Holder 011 0 4812 505 18369 Foot long 011 1 4812 528 98004 Shaft flexible
011 2 4812 528 78032 Slide disc f.foot 011 3 4812 535 98054 Gear 011 4 4812 528 98001 Roll f.foot 022 0 4812 440 19398 Side panel left 022 1 4812 440 19397 Side panel right
022 2 4812 440 18953 Spacer 024 0 4812 440 19401 Panel, rear 040 1 4812 417 18774 Hinge left 040 2 4812 417 18773 Hinge right 044 0 4812 492 38362 Spring f.door
047 0 4812 404 48591 Brake f.door 047 1 4812 401 18397 Band,brake 047 2 4812 404 68023 Hook 053 0 4812 440 88884 Plinth 103 0 4812 440 18986 Door outer
105 0 4812 404 48611 Fastener door 105 2 4812 505 68004 Clip 105 3 4812 404 48633 Fastener 120 0 4812 440 19456 Door,inner 120 1 4812 440 18955 Batten
Pos. No. 12NC Code Description
420 0 4812 121 18132 Capacitor 421 0 4812 121 18161 Interf.filter 430 0 4812 360 18357 Pump,draining 430 1 4812 466 68506 Shaft seal 450 0 4812 259 28684 Heating element
480 0 4812 321 28384 Cable harness set 480 1 4812 321 28371 Cable 480 3 4812 401 18418 Protector f.wiring 490 0 4819 321 18136 Cable,mains 2m 490 1 4812 321 28367 Strain relief
521 0 4812 214 78201 Control board (CB) 531 0 4812 273 18055 Switch waterhardness 531 1 4812 273 18056 Wheel,fingertip 571 3 4812 281 28363 Valve f.zone-washing 575 0 4812 281 28361 Regen.valve
583 0 4812 271 28355 Switch diaphragm 616 0 4812 281 18047 Contact,reed salt 616 1 4812 271 58161 Contact,reed rinsing agent 620 0 4812 218 38068 User board (UB) 623 0 4812 271 38356 Microswitch
633 0 4812 271 38355 Microswitch 680 0 4812 418 68155 Combidosage 680 1 4812 466 68495 Gasket 681 1 4812 466 68497 Gasket 681 2 4812 440 18975 Flap
130 0 4812 417 58361 Tilt lock 131 0 4812 401 18416 Hook lock 175 3 4812 466 68532 Batten 191 0 4812 466 68534 Gasket door 192 0 4812 466 68467 Gasket, door lower
200 0 4812 418 18207 Container cpl. 241 0 4812 458 18912 Basket upper straight 241 1 4812 458 18324 Holder cups right white 241 3 4812 528 88068 Wheel,basket upper (set) 241 8 4812 466 68553 Spacer cap set
242 0 4812 458 18923 Basket lower cpl. 242 1 4812 528 88069 Wheel,basket lower 242 2 4812 458 18262 Plate,support f.basket lower 242 3 4812 458 18275 Plate,support f.basket lower 242 4 4812 466 48059 Striker
243 0 4812 458 18272 Basket cutlery 243 4 4812 458 18317 Bracket 261 0 4819 462 38271 Rail telescope, inner 261 1 4819 404 48819 Cap rail 261 2 4812 462 78995 Cap rail ahead
263 0 4819 520 18013 Ball cage cpl. 263 1 4812 520 48001 Ball Niro 8 D 265 0 4812 404 48637 Basket adjustm. cpl. 265 2 4812 404 48638 Grip basket adjustment 301 0 4812 453 79762 Control panel WH
682 0 4812 466 68496 Gasket 691 0 4812 282 68012 Feeler NTC 700 0 4812 530 28804 Hose, inlet aqua stop 4,2m 700 0 4812 530 28848 Hose, inlet aqua stop 2m 700 1 4812 480 48019 Sieve
700 2 4812 520 58002 Gasket set 701 1 4812 310 18153 Yoke clamp set 701 2 4819 401 18423 Holder 710 0 4812 418 68128 Monoblock 710 2 4819 310 38536 Nut threaded ring set
710 3 4819 466 69562 Gasket set 714 0 4812 462 78993 Threaded cap 714 2 4812 440 18963 Cabinet non-return flap 716 0 4812 418 68147 Reg.dosage 716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover 721 1 4812 360 68059 Arm,spray lower cpl. 721 2 4812 466 68491 Gasket 25x2,3B 721 3 4812 466 68558 Gasket 30x3,0 721 4 4812 440 19455 Flange
722 0 4812 360 68044 Arm,spray upper 722 2 4812 360 68056 Hub upper straight cpl. 723 0 4812 360 68049 Arm,spray ceiling 723 1 4812 466 68483 Gasket 723 2 4812 404 48597 Clip,fix sprayarm
322 0 4812 453 79881 Insert panel 332 5 4812 410 28556 Cap f.beater 400 0 4812 361 58126 Motor + spraypump cpl. 405 0 4812 360 18371 Spray pump 405 1 4819 515 28158 Gasket
723 3 4812 505 18362 Screwed joint 726 0 4812 530 28786 Tube 726 1 4812 530 28787 Tube 726 2 4812 505 18358 Nut 726 3 4812 466 68512 Gasket
30.06.1998 / Page 6 ADG957/1M Whirlpool Europe Doc. No: 4812 718 13216 8542 957 38310 Customer Service
Spare part list
Model ADG 957/1 M Service No. 854295738310 Version 854295738310
Pos. No. 12NC Code Description
726 4 4812 462 79633 Centering 743 0 4812 511 48171 Capacitor 743 1 4812 530 28102 Hose, inlet 743 3 4812 505 18364 Nut 743 4 4812 530 28807 Hose 9x1,5x270+10
743 7 4812 466 68514 Gasket 751 0 4812 418 18205 Water collector 751 1 4812 418 18203 Water guide 751 2 4812 440 19454 Fastener frame 755 0 4812 530 28849 Bend
755 2 4812 530 48148 Tray,leak 756 0 4812 360 58099 Floater 761 0 4812 480 58082 Sieve fine 761 2 4812 418 18204 Cover sieve 762 0 4812 480 58084 Microfilter
SERVICE
763 0 4812 480 58083 Sieve coarse 781 0 4812 530 28737 Hose,draining 781 1 4819 530 28286 Sleeve hose 781 2 4819 492 68405 Clip f.non-return valve 781 3 4812 281 28364 Flap non-return
783 1 4812 530 28806 Hose connection 783 5 4812 530 28851 Distributor 783 6 4812 530 28796 Hose 10x3x180+10 791 0 4812 532 68067 Gasket 791 2 4812 530 58093 Gasket
791 4 4812 466 68503 Gasket 791 5 4812 466 68504 Gasket 794 1 4819 530 58032 Gasket 20x2,5 901 0 4812 401 18191 Strap 017,8 901 1 4812 401 18424 Strap 050,0
901 2 4812 401 18422 Strap W1-1 AL 32-50 901 4 4812 401 18405 Strap 025,6-708Z 901 5 4812 401 48573 Strap 028,6 901 6 4812 401 48574 Strap 038,1 901 7 4812 401 18427 Strap 031,6
901 8 4812 401 18075 Strap 20-32/9 mm 902 1 4812 466 78361 Fastener f.buildt-in models 902 2 4812 404 78241 Holder 904 2 4812 462 79635 Cover WH 3,5x5 910 1 4812 502 18394 Screw 3,5x14-H
910 2 4812 502 18363 Screw 4,0x12-H 910 3 4812 502 18389 Screw NIRO A2 910 4 4812 502 18386 Screw 3,5x8-TORX T15 910 5 4812 502 18393 Screw 3,5x9-1 Tx15 910 7 4812 502 38132 Screw DIN 965
964 1 4812 466 68511 Gasket housing upper 993 1 4812 466 78018 Foil protection 993 2 4812 404 48609 Socket wreng foot 993 5 4822 532 80216 Funnel salt
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