Whirlpool ADG 9540, ADG 9540-1 SERVICE MANUAL [zh]
S E R V I C E |
Whirlpool Europe |
Customer Services |
ADG 9540/1 AV
Service Manual
Dishwasher integratable ADG 9540/1 AV
Model |
ADG 9540/1 AV |
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Version |
8542 954 10130 |
Page |
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Technical data |
2 - 4 |
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Spare part list |
5 - 6 |
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Exploded view |
7 - 8 |
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Circuit diagram |
9 |
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Program diagram |
10 |
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Text/Legend |
11 - 19 |
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Family |
A 5 |
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations. |
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Date: 15.04.1997 |
Subject to modification |
Document-No.: 4812 718 12471 |
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15.04.1997 / Page 2 |
Whirlpool Europe |
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S E R V I C E |
Doc. No: 4812 718 12471 |
Customer Service |
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Technical data
Dimension |
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|
Height |
82,0-87,0 |
cm |
Width |
59,5 |
cm |
Depth |
57,0 |
cm |
Weight |
55,0 |
kg |
Wooden door |
|
|
Thickness min.. |
16 |
mm |
Thickness max. |
25 |
mm |
Width min. |
592 |
mm |
Width max. |
595 |
mm |
Height min. |
571,5 |
mm |
Height max. |
604 |
mm |
Weight max. |
5,5 |
kg |
Max. stick out over lower |
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edge of appliance door |
90 |
mm |
Specification (normal program) |
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|
Capacity |
12 |
standard |
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|
setting pl. |
Water consumption |
22 |
l |
Energy consumption |
1,5 |
kWh |
Program time |
~ 82 |
min |
Noise level |
52 |
db (A) |
Detergent consumption |
25 |
ml |
Salt consumption |
|
|
by 21˚ dh |
<20 |
g |
Hot water connect. up to |
60 |
˚C |
Alarms |
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Refill salt |
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Water leakage |
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Program information |
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Pre rinse / pre wash |
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Main wash |
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Drying |
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End |
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Start indicator |
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Volume (normal program) |
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Water |
Volume |
Level |
Regeneration |
0,3 l |
15 mm |
Back rinse 3x |
1,0 l |
68 mm |
Prewash |
5,0 l |
125 mm |
Main wash |
6,0 l |
129 mm |
Intermediate rinse 1 |
5,0 l |
125 mm |
Intermediate rinse 2 |
5,0 l |
125 mm |
Clear rinse |
5,0 l |
125 mm |
Safety / overflow |
8,5 l |
141 mm |
Measuring the level
Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.
Detergent max. |
|
|
Pre-wash |
10 |
cm3 |
Main-wash |
45 |
cm3 |
Rinse aid |
125 |
cm3 |
6 Dosage steps |
1 - 6 |
cm3 |
Water softener |
|
|
Saltcontainer |
2 |
kg |
Resin container |
900 |
cm3 |
Regeneration dosage |
300 |
cm3 |
Water pressure |
|
|
Inlet pressure |
0,3-10 |
bar |
Spray pump pressure |
0,4 |
bar |
Rotations |
|
|
Spray pump motor |
2800 |
RPM |
Drain pump motor |
2800 |
RPM |
Spray arm lower |
~ 30 |
RPM |
Spray arm upper |
~ 35 |
RPM |
Ceiling rotor |
~ 60 |
RPM |
Flow rates / Inlet volume |
|
|
Flow meter (at 0,3 bar |
|
|
= quantity 1,1 l/min) |
208 |
lmp/l |
Spray pump |
~ 70 |
l/min |
Drain pump |
16 |
l/min |
Pump height max. |
1,3 |
m |
Inlet valve |
4,5 |
l/min |
Valve for sieve |
8 |
l/min |
Spray arm lower |
33 |
l/min |
Sprayarm upper |
30 |
l/min |
Ceiling rotor |
8 |
l/min |
Water distribution |
|
|
Fine sieve |
100 |
% |
Self cleaning |
|
|
micro filter |
~ 32 |
% |
S E R V I C E
Technical data
Whirlpool Europe |
15.04.1997 / Page 3 |
Customer Service |
Doc. No: 4812 718 12471 |
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Electrical data |
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Base data |
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Voltage |
230 |
V |
Frequency |
50 |
Hz |
Total power |
2,0-2,2 |
kW |
Fuse |
10 |
A |
Motor |
|
|
Spray pump motor |
|
|
Voltage |
220/230 |
V |
Power consumption |
~190 |
W |
HI |
69 |
Ω |
HA |
36,2 |
Ω |
Capacitor |
4 |
μ F |
Drain pump motor |
|
|
Voltage |
220/240 |
V |
Resistance |
146 |
Ω |
Heating |
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|
1 Element system |
|
|
Voltage |
220 |
V |
Power consumption |
1800 |
W |
Resistance |
12,1-13,4 |
Ω |
Heating speed |
~ 2,5 |
˚C/min |
Temperature on surface |
~ 115 |
˚C |
Double safety thermostat |
|
|
self reset |
85 |
˚C |
Potentiometer |
|
|
Position 0 |
2,0 |
kΩ |
Position 1 |
4,3 |
kΩ |
Position 2 |
9,0 |
kΩ |
Position 3 |
13,3 |
kΩ |
Position 4 |
17,5 |
kΩ |
Position 5 |
22,2 |
kΩ |
Position 6 |
24,2 |
kΩ |
Water valves |
|
|
Single valve at inlet hose |
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|
Voltage |
220/240 |
V |
Frequency |
50/60 |
Hz |
Resistance |
3,67 |
kΩ |
Regenerating valve |
|
|
Voltage |
220/240 |
V |
Frequency |
50/60 |
Hz |
Resistance |
3,13 |
kΩ |
Valve for sieve |
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Voltage |
220/240 |
V |
Frequency |
50/60 |
Hz |
Resistance |
3,83 |
kΩ |
Coil of dispenser |
|
|
Voltage |
220/240 |
V |
Frequency |
50/60 |
Hz |
Resistance |
1,43 |
kΩ |
Relay |
|
|
Heating relays |
|
|
Voltage |
220/240 |
V |
Frequency |
50/60 |
Hz |
Resistance |
5,5 |
kΩ |
Reedcontact
flow meter salt control
15.04.1997 / Page 4 |
Whirlpool Europe |
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S E R V I C E |
Doc. No: 4812 718 12471 |
Customer Service |
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Technical data |
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NTC |
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|
15 ˚C |
75 |
|
kΩ |
20 ˚C |
62 |
|
kΩ |
30 ˚C |
43 |
|
kΩ |
40 ˚C |
28 |
|
kΩ |
50 ˚C |
19 |
|
kΩ |
60 ˚C |
13 |
|
kΩ |
70 ˚C |
9 |
|
kΩ |
80 ˚C |
6 |
|
kΩ |
85 ˚C |
5 |
|
kΩ |
Regeneration |
|
|
|
Volume |
300 |
|
cm3 |
Position 0 |
|
|
|
after wash cycles |
-- |
|
|
water hardness |
0-5 |
|
˚dh |
|
0-0,9 |
|
mmol/l |
|
0-9 |
|
˚Fh |
Position 1 |
|
|
|
after wash cycles |
6-8 |
|
|
water hardness |
6-10 |
|
˚dh |
|
1-1,8 |
|
mmol/l |
|
10-18 |
|
˚Fh |
Position 2 |
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|
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after wash cycles |
5-6 |
|
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water hardness |
11-15 |
|
˚dh |
|
1,9-2,7 |
|
mmol/l |
|
19-27 |
|
˚Fh |
Position 3 |
|
|
|
after wash cycles |
4 |
|
|
water hardness |
16-21 |
|
˚dh |
|
2,8-3,7 |
|
mmol/l |
|
28.37 |
|
˚Fh |
Position 4 |
|
|
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after wash cycles |
3 |
|
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water hardness |
22-28 |
|
˚dh |
|
3,8-5,0 |
|
mmol/l |
|
38-50 |
|
˚Fh |
Position 5 |
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|
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after wash cycles |
2 |
|
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water hardness |
29-35 |
|
˚dh |
|
5,1-6,3 |
|
mmol/l |
|
51-63 |
|
˚Fh |
Position 6 |
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|
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after wash cycles |
1 |
|
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water hardness |
36-60 |
|
˚dh |
|
6,4-10,7 |
|
mmol/l |
|
64-107 |
|
˚Fh |
Salt consumption |
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for regeneration |
77 |
|
g |
Number of cycles |
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with 2 kg salt |
26 |
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S E R V I C E |
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Whirlpool Europe |
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15.04.1997 / Page 5 |
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Customer Service |
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Doc. No: 4812 718 12471 |
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Spare part list |
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Model |
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ADG 9540/1 AV |
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Service No. |
854295410130 |
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Version |
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854295410130 |
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Pos. No. 12NC Code |
Description |
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Pos. No. 12NC Code |
Description |
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003 0 |
4812 440 19382 |
Traverse |
305 3 |
4812 440 19356 |
Batten adjustable 5mm AV |
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004 0 |
4812 440 18952 |
Drip tray assy |
305 4 |
4812 440 19357 |
Batten adjustable 10mm AV |
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004 1 |
4812 401 18402 |
Holder |
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322 0 |
4812 453 79891 |
Insert panel AV |
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011 0 |
4812 505 18369 |
Foot long |
331 0 |
4812 413 58896 |
Knob program cpl. AV |
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011 1 |
4812 528 98002 |
Shaft flexible |
331 1 |
4812 325 88002 |
Ring knob AV |
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011 2 |
4812 528 78032 |
Slide disc f.foot |
332 0 |
4812 410 28537 |
Push button cap AV |
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011 3 |
4812 535 98048 |
Gear |
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350 0 |
4812 276 58057 |
Display board (DB) |
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011 4 |
4812 528 98001 |
Roll f.foot |
351 1 |
4812 381 28021 |
Guide,light |
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022 0 |
4812 440 19398 |
Side panel left |
400 0 |
4812 361 58119 |
Motor + spraypump cpl.220/240V |
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022 1 |
4812 440 19397 |
Side panel right |
405 0 |
4812 360 18358 |
Spray pump |
||||||
022 2 |
4812 440 18953 |
Spacer |
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|
405 1 |
4819 515 28158 |
Gasket |
||||
024 0 |
4812 440 18948 |
Panel, rear to 97/07 |
420 0 |
4812 121 18132 |
Capacitor |
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024 0 |
4812 440 19401 |
Panel, rear from 97/07 |
421 0 |
4812 121 18156 |
Interf.filter from 97/07 |
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040 1 |
4812 417 18774 |
Hinge left |
430 0 |
4812 360 18357 |
Pump,draining |
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040 2 |
4812 417 18773 |
Hinge right |
430 1 |
4812 466 68506 |
Ring,sealing |
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044 0 |
4812 492 38362 |
Spring f.door |
450 0 |
4812 259 28657 |
Heating element |
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044 1 |
4812 492 38364 |
Spring f.cap |
480 0 |
4812 321 28364 |
Cable harness set |
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047 0 |
4812 404 48591 |
Brake f.door |
480 1 |
4812 321 28371 |
Cable |
||||||
047 1 |
4812 401 18397 |
Band,brake |
480 3 |
4812 401 18418 |
Protector f.wiring |
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047 2 |
4812 404 68023 |
Hook |
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480 4 |
4812 401 18419 |
Cover of cable |
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053 0 |
4812 440 88875 |
Plinth |
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490 0 |
4812 321 18026 |
Cable,mains 3m to 97/07 |
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103 0 |
4812 440 18986 |
Door outer |
490 0 |
4819 321 18136 |
Cable,mains 2m from 97/07 |
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105 0 |
4812 404 48611 |
Fastener door |
490 1 |
4812 321 28367 |
Strain relief from 97/07 |
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105 2 |
4812 505 68004 |
Clip |
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521 0 |
4812 214 78172 |
Control board (CB) |
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120 0 |
4812 440 18961 |
Door,inner |
531 0 |
4812 273 18054 |
Switch waterhardness |
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120 1 |
4812 440 18955 |
Batten |
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531 1 |
4812 273 18053 |
Wheel,fingertip |
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130 0 |
4812 417 58361 |
Tilt lock |
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571 2 |
4812 281 28362 |
Sieve valve |
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131 0 |
4812 401 18416 |
Hook lock |
575 0 |
4812 281 28361 |
Regen.valve |
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175 3 |
4812 466 68532 |
Batten |
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583 0 |
4812 271 28355 |
Switch diaphragm |
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191 0 |
4812 466 68534 |
Gasket door |
612 0 |
4812 280 58025 |
Relay heating |
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192 0 |
4812 466 68467 |
Gasket, door lower |
616 0 |
4812 281 18047 |
Contact,reed salt |
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200 0 |
4812 418 18183 |
Container cpl. |
620 0 |
4812 218 38038 |
User board (UB) |
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241 0 |
4812 458 18276 |
Basket upper straight |
623 0 |
4812 271 38356 |
Microswitch |
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241 1 |
4812 458 18324 |
Holder cups rigth white |
633 0 |
4812 271 38355 |
Microswitch |
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241 2 |
4812 535 78036 |
Bearing |
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680 0 |
4812 418 68133 |
Combidosage |
||||
241 3 |
4819 528 88065 |
Wheel,basket upper |
680 1 |
4812 466 68495 |
Gasket |
||||||
241 6 |
4812 458 18333 |
Holder glasses |
681 1 |
4812 466 68497 |
Gasket |
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241 8 |
4812 466 68482 |
Spacer cap set |
681 2 |
4812 440 18975 |
Flap |
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242 0 |
4812 458 18274 |
Basket lower cpl. |
682 0 |
4812 466 68496 |
Gasket |
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242 1 |
4812 528 88069 |
Wheel,basket lower |
691 0 |
4812 282 68012 |
Feeler NTC |
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242 2 |
4812 458 18262 |
Plate,support f.basket lower |
700 0 |
4812 530 28788 |
Hose, inlet aqua stop 2m |
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242 3 |
4812 458 18275 |
Plate,support f.basket lower |
700 0 |
4812 530 28804 |
Hose, inlet aqua stop 4,2m |
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243 0 |
4812 458 18272 |
Basket cutlery |
700 1 |
4812 480 48019 |
Sieve |
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261 0 |
4819 462 38271 |
Rail telescope, inner |
700 2 |
4812 520 58002 |
Gasket set |
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261 1 |
4819 404 48819 |
Cap rail |
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701 1 |
4812 310 18153 |
Yoke clamp set |
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261 2 |
4812 462 78995 |
Cap rail ahead |
701 2 |
4819 401 18423 |
Holder |
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263 0 |
4819 520 18013 |
Ball cage cpl. |
710 0 |
4812 418 68128 |
Monoblock |
||||||
263 1 |
4812 520 48001 |
Ball Niro 8 D |
710 2 |
4819 310 38536 |
Nut threaded ring set |
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265 0 |
4812 404 48599 |
Basket adjustm. cpl. |
710 3 |
4819 466 69562 |
Gasket set |
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265 2 |
4812 404 48589 |
Grip basket adjustment |
714 0 |
4812 462 78993 |
Threaded cap |
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301 0 |
4812 453 79541 |
Control panel AV |
714 2 |
4812 440 18963 |
Cabinet non-return flap |
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303 1 |
4812 417 58368 |
Child-prooflock AV |
716 0 |
4812 418 68147 |
Reg.dosage |
||||||
305 0 |
4812 440 19434 |
Batten AV |
716 1 |
4812 466 68475 |
Gasket |
||||||
305 1 |
4819 502 18241 |
Screw synthetic |
716 2 |
4812 462 78994 |
Cover |
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305 2 |
4819 505 18191 |
Nut |
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721 0 |
4812 360 68043 |
Hub lower cpl. |
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15.04.1997 / Page 6 |
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Whirlpool Europe |
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S E R V I C E |
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Doc. No: 4812 718 12471 |
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Customer Service |
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Spare part list |
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Model |
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ADG 9540/1 AV |
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Service No. |
854295410130 |
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Version |
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854295410130 |
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Pos. No. 12NC Code |
Description |
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Pos. No. 12NC Code |
Description |
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721 1 |
4812 360 68047 |
Arm,spray lower cpl. |
910 2 |
4812 502 18363 |
Screw 4,0x12-H |
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721 2 |
4812 466 68491 |
Gasket 25x2,3B |
910 3 |
4812 502 18364 |
Screw 5x20-TORX |
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721 3 |
4812 466 68489 |
Gasket 76x2,5 |
910 4 |
4812 502 18386 |
Screw 3,5x8-TORX T15 |
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721 4 |
4812 418 18176 |
Cabinet |
910 5 |
4812 502 18367 |
Screw 3,5x8-TORX T15 |
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722 0 |
4812 360 68044 |
Arm,spray upper |
910 6 |
4812 502 18369 |
Screw A2F M4x6 |
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722 2 |
4812 360 68056 |
Hub upper straight cpl. |
910 7 |
4812 502 38132 |
Screw DIN 965 |
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723 0 |
4812 360 68049 |
Arm,spray |
964 1 |
4812 466 68511 |
Gasket housing upper |
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723 1 |
4812 466 68483 |
Gasket |
993 1 |
4812 466 78018 |
Foil protection |
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723 2 |
4812 404 48597 |
Clip,fix sprayarm |
993 2 |
4812 404 48609 |
Socket wreng foot |
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723 3 |
4812 505 18362 |
Connect,gaspipe |
993 5 |
4822 532 80216 |
Funnel salt |
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726 0 |
4812 530 28786 |
Tube |
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726 1 |
4812 530 28787 |
Tube |
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726 2 |
4812 505 18358 |
Nut |
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726 3 |
4812 466 68512 |
Gasket |
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726 4 |
4812 462 79633 |
Centering |
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743 0 |
4812 511 48171 |
Capacitor |
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743 1 |
4812 530 28102 |
Hose, inlet |
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743 3 |
4812 505 18364 |
Nut |
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743 4 |
4812 530 28807 |
Hose 9x1,5x270+10 |
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743 7 |
4812 466 68514 |
Gasket |
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751 0 |
4812 418 18169 |
Water collector |
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751 1 |
4812 418 18171 |
Water guide |
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751 2 |
4812 440 18954 |
Fastener frame |
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755 0 |
4812 530 28785 |
Bend |
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755 2 |
4812 530 48148 |
Tray,leak |
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756 0 |
4812 360 58099 |
Floater |
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761 0 |
4812 480 58061 |
Sieve fine |
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761 1 |
4812 480 58072 |
Sieve insert |
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762 0 |
4812 480 58065 |
Microfilter |
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763 0 |
4812 480 58057 |
Sieve coarse |
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781 0 |
4812 530 28737 |
Hose,draining |
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781 1 |
4819 530 28286 |
Sleeve hose |
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781 2 |
4819 492 68405 |
Clip f.non-return valve |
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781 3 |
4812 281 28364 |
Flap non-return |
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783 0 |
4812 530 28792 |
Hose 11,5x3x200 |
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783 5 |
4812 530 28797 |
Distributor |
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783 6 |
4812 530 28796 |
Hose 10x3x180+10 |
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791 0 |
4812 532 68067 |
Gasket |
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791 2 |
4812 530 58093 |
Gasket |
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791 4 |
4812 466 68503 |
Gasket |
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791 5 |
4812 466 68504 |
Gasket |
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791 6 |
4812 466 68505 |
Gasket |
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794 1 |
4819 530 58032 |
Gasket 20x2,5 |
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901 0 |
4812 401 18191 |
Strap 017,8 |
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901 1 |
4812 401 18396 |
Strap |
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901 2 |
4812 401 18401 |
Strap |
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901 3 |
4812 401 18404 |
Strap 019,8-708Z |
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901 5 |
4812 401 18406 |
Strap 028,6-708Z |
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901 6 |
4812 401 18408 |
Strap 038,1-708Z |
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901 8 |
4812 401 18075 |
Strap 20-32/9 mm |
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902 1 |
4812 466 78361 |
Fastener f.buildt-in models |
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902 2 |
4812 404 78239 |
Holder |
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904 2 |
4812 462 79635 |
Cover WH 3,5x5 |
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904 3 |
4812 462 79636 |
Cover WH 3,5x4 |
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910 1 |
4812 502 18019 |
Screw |
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S E R V I C E
Exploded view
Whirlpool Europe |
15.04.1997 / Page 7 |
Customer Service |
Doc. No: 4812 718 12471 |
15.04.1997 / Page 8 |
Whirlpool Europe |
|
S E R V I C E |
Doc. No: 4812 718 12471 |
Customer Service |
||
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|
Exploded view
|
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C1 |
Capacitor |
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CB |
Control board |
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DB |
Display board |
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DPM |
Drain pump motor |
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DD |
Cleaning agent dosage |
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DR |
Final rinse dosage |
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DS |
Door switch |
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EM |
Electro magnet |
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FM |
Flow meter |
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HEW |
Heating |
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IF |
Interference filter |
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LS6 |
Water leakage switch |
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L |
Line |
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MS |
Main switch |
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NTC |
Thermostat |
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N |
Neutral |
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RV |
Water hardness switch |
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RE2 |
Heating relay |
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RR2 |
Reed relay salt |
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RR3 |
Reed relay rinsaid |
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SAB |
Sprayarm blocked |
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SV |
Sleve valve |
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SPM |
Sprayarm motor |
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THS |
Safety thermostat |
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TB |
Plug coupler |
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TBL |
Power supply terminal |
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TL |
Winding protective contact |
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UB |
User board |
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VM |
Fan ventilator |
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WV1 |
Water inlet valve |
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WV2 |
Water regenerating valve |
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WI |
Water indicator |
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ZW |
Zone washing |
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00 |
black |
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66 |
blue |
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88 |
grey |
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99 |
white |
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Circuit |
E S |
diagram |
C I V R |
|
E |
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Europe Whirlpool Service Customer |
9 Page / 1997.04.15 12471 718 4812 No: .Doc
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