Whirlpool ADG 9540, ADG 9540-1 SERVICE MANUAL [zh]
SERVICE
Model ADG 9540/1 AV
Version 8542 954 10130 Page
Whirlpool Europe
Customer Services
ADG 9540/1 AV
Service Manual
Dishwasher
integratable
ADG 9540/1 AV
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 19
Family A 5
This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 15.04.1997 Subject to modification
Document-No.: 4812 718 12471
15.04.1997 / Page 2 Whirlpool Europe
Doc. No: 4812 718 12471 Customer Service
Technical data
SERVICE
Dimension
Height 82,0-87,0 cm
Width 59,5 cm
Depth 57,0 cm
Weight 55,0 kg
Wooden door
Thickness min.. 16 mm
Thickness max. 25 mm
Width min. 592 mm
Width max. 595 mm
Height min. 571,5 mm
Height max. 604 mm
Weight max. 5,5 kg
Max. stick out over lower
edge of appliance door 90 mm
Specification (normal program)
Capacity 12 standard
setting pl.
Water consumption 22 l
Energy consumption 1,5 kWh
Program time ~ 82 min
Noise level 52 db (A)
Detergent consumption 25 ml
Salt consumption
by 21˚ dh <20 g
Hot water connect. up to 60 ˚C
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash 10 cm
Main-wash 45 cm
Rinse aid 125 cm
6 Dosage steps 1 - 6 cm
Water softener
Saltcontainer 2 kg
Resin container 900 cm
Regeneration dosage 300 cm
Water pressure
Inlet pressure 0,3-10 bar
Spray pump pressure 0,4 bar
Rotations
Spray pump motor 2800 RPM
Drain pump motor 2800 RPM
Spray arm lower ~ 30 RPM
Spray arm upper ~ 35 RPM
Ceiling rotor ~ 60 RPM
3
3
3
3
3
3
Alarms
Refill salt
Water leakage
Program information
Pre rinse / pre wash
Main wash
Drying
End
Start indicator
Volume (normal program)
Water Volume Level
Regeneration 0,3 l 15 mm
Back rinse 3x 1,0 l 68 mm
Prewash 5,0 l 125 mm
Main wash 6,0 l 129 mm
Intermediate rinse 1 5,0 l 125 mm
Intermediate rinse 2 5,0 l 125 mm
Clear rinse 5,0 l 125 mm
Safety / overflow 8,5 l 141 mm
Flow rates / Inlet volume
Flow meter (at 0,3 bar
= quantity 1,1 l/min) 208 lmp/l
Spray pump ~ 70 l/min
Drain pump 16 l/min
Pump height max. 1,3 m
Inlet valve 4,5 l/min
Valve for sieve 8 l/min
Spray arm lower 33 l/min
Sprayarm upper 30 l/min
Ceiling rotor 8 l/min
Water distribution
Fine sieve 100 %
Self cleaning
micro filter ~ 32 %
SERVICE
Technical data
Whirlpool Europe 15.04.1997 / Page 3
Customer Service Doc. No: 4812 718 12471
Electrical data
Base data
Voltage 230 V
Frequency 50 Hz
Total power 2,0-2,2 kW
Fuse 10 A
Motor
Spray pump motor
Voltage 220/230 V
Power consumption ~190 W
HI 69 Ω
HA 36,2 Ω
Capacitor 4 µ F
Drain pump motor
Voltage 220/240 V
Resistance 146 Ω
Heating
Water valves
Single valve at inlet hose
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 3,67 kΩ
Regenerating valve
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 3,13 kΩ
Valve for sieve
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 3,83 kΩ
Coil of dispenser
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 1,43 kΩ
1 Element system
Voltage 220 V
Power consumption 1800 W
Resistance 12,1-13,4 Ω
Heating speed ~ 2,5 ˚C/min
Temperature on surface ~ 115 ˚C
Double safety thermostat
self reset 85 ˚C
Potentiometer
Position 0 2,0 kΩ
Position 1 4,3 kΩ
Position 2 9,0 kΩ
Position 3 13,3 kΩ
Position 4 17,5 kΩ
Position 5 22,2 kΩ
Position 6 24,2 kΩ
Relay
Heating relays
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 5,5 kΩ
Reedcontact
flow meter
salt control
15.04.1997 / Page 4 Whirlpool Europe
Doc. No: 4812 718 12471 Customer Service
Technical data
NTC
15 ˚C 75 kΩ
20 ˚C 62 kΩ
30 ˚C 43 kΩ
40 ˚C 28 kΩ
50 ˚C 19 kΩ
60 ˚C 13 kΩ
70 ˚C 9 kΩ
80 ˚C 6 kΩ
85 ˚C 5 kΩ
Regeneration
SERVICE
Volume 300 cm
Position 0
after wash cycles -water hardness 0-5 ˚dh
0-0,9 mmol/l
0-9 ˚Fh
Position 1
after wash cycles 6-8
water hardness 6-10 ˚dh
1-1,8 mmol/l
10-18 ˚Fh
Position 2
after wash cycles 5-6
water hardness 11-15 ˚dh
1,9-2,7 mmol/l
19-27 ˚Fh
Position 3
after wash cycles 4
water hardness 16-21 ˚dh
2,8-3,7 mmol/l
28.37 ˚Fh
Position 4
after wash cycles 3
water hardness 22-28 ˚dh
3,8-5,0 mmol/l
38-50 ˚Fh
Position 5
after wash cycles 2
water hardness 29-35 ˚dh
5,1-6,3 mmol/l
51-63 ˚Fh
3
Position 6
after wash cycles 1
water hardness 36-60 ˚dh
6,4-10,7 mmol/l
64-107 ˚Fh
Salt consumption
for regeneration 77 g
Number of cycles
with 2 kg salt 26
Whirlpool Europe 15.04.1997 / Page 5
SERVICE
Customer Service Doc. No: 4812 718 12471
Spare part list
Model ADG 9540/1 AV
Service No. 854295410130
Version 854295410130
Pos. No. 12NC Code Description
003 0 4812 440 19382 Traverse
004 0 4812 440 18952 Drip tray assy
004 1 4812 401 18402 Holder
011 0 4812 505 18369 Foot long
011 1 4812 528 98002 Shaft flexible
011 2 4812 528 78032 Slide disc f.foot
011 3 4812 535 98048 Gear
011 4 4812 528 98001 Roll f.foot
022 0 4812 440 19398 Side panel left
022 1 4812 440 19397 Side panel right
022 2 4812 440 18953 Spacer
024 0 4812 440 18948 Panel, rear to 97/07
024 0 4812 440 19401 Panel, rear from 97/07
040 1 4812 417 18774 Hinge left
040 2 4812 417 18773 Hinge right
044 0 4812 492 38362 Spring f.door
044 1 4812 492 38364 Spring f.cap
047 0 4812 404 48591 Brake f.door
047 1 4812 401 18397 Band,brake
047 2 4812 404 68023 Hook
053 0 4812 440 88875 Plinth
103 0 4812 440 18986 Door outer
105 0 4812 404 48611 Fastener door
105 2 4812 505 68004 Clip
120 0 4812 440 18961 Door,inner
Pos. No. 12NC Code Description
305 3 4812 440 19356 Batten adjustable 5mm AV
305 4 4812 440 19357 Batten adjustable 10mm AV
322 0 4812 453 79891 Insert panel AV
331 0 4812 413 58896 Knob program cpl. AV
331 1 4812 325 88002 Ring knob AV
332 0 4812 410 28537 Push button cap AV
350 0 4812 276 58057 Display board (DB)
351 1 4812 381 28021 Guide,light
400 0 4812 361 58119 Motor + spraypump cpl.220/240V
405 0 4812 360 18358 Spray pump
405 1 4819 515 28158 Gasket
420 0 4812 121 18132 Capacitor
421 0 4812 121 18156 Interf.filter from 97/07
430 0 4812 360 18357 Pump,draining
430 1 4812 466 68506 Ring,sealing
450 0 4812 259 28657 Heating element
480 0 4812 321 28364 Cable harness set
480 1 4812 321 28371 Cable
480 3 4812 401 18418 Protector f.wiring
480 4 4812 401 18419 Cover of cable
490 0 4812 321 18026 Cable,mains 3m to 97/07
490 0 4819 321 18136 Cable,mains 2m from 97/07
490 1 4812 321 28367 Strain relief from 97/07
521 0 4812 214 78172 Control board (CB)
531 0 4812 273 18054 Switch waterhardness
120 1 4812 440 18955 Batten
130 0 4812 417 58361 Tilt lock
131 0 4812 401 18416 Hook lock
175 3 4812 466 68532 Batten
191 0 4812 466 68534 Gasket door
192 0 4812 466 68467 Gasket, door lower
200 0 4812 418 18183 Container cpl.
241 0 4812 458 18276 Basket upper straight
241 1 4812 458 18324 Holder cups rigth white
241 2 4812 535 78036 Bearing
241 3 4819 528 88065 Wheel,basket upper
241 6 4812 458 18333 Holder glasses
241 8 4812 466 68482 Spacer cap set
242 0 4812 458 18274 Basket lower cpl.
242 1 4812 528 88069 Wheel,basket lower
242 2 4812 458 18262 Plate,support f.basket lower
242 3 4812 458 18275 Plate,support f.basket lower
243 0 4812 458 18272 Basket cutlery
261 0 4819 462 38271 Rail telescope, inner
261 1 4819 404 48819 Cap rail
261 2 4812 462 78995 Cap rail ahead
263 0 4819 520 18013 Ball cage cpl.
263 1 4812 520 48001 Ball Niro 8 D
265 0 4812 404 48599 Basket adjustm. cpl.
265 2 4812 404 48589 Grip basket adjustment
531 1 4812 273 18053 Wheel,fingertip
571 2 4812 281 28362 Sieve valve
575 0 4812 281 28361 Regen.valve
583 0 4812 271 28355 Switch diaphragm
612 0 4812 280 58025 Relay heating
616 0 4812 281 18047 Contact,reed salt
620 0 4812 218 38038 User board (UB)
623 0 4812 271 38356 Microswitch
633 0 4812 271 38355 Microswitch
680 0 4812 418 68133 Combidosage
680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket
681 2 4812 440 18975 Flap
682 0 4812 466 68496 Gasket
691 0 4812 282 68012 Feeler NTC
700 0 4812 530 28788 Hose, inlet aqua stop 2m
700 0 4812 530 28804 Hose, inlet aqua stop 4,2m
700 1 4812 480 48019 Sieve
700 2 4812 520 58002 Gasket set
701 1 4812 310 18153 Yoke clamp set
701 2 4819 401 18423 Holder
710 0 4812 418 68128 Monoblock
710 2 4819 310 38536 Nut threaded ring set
710 3 4819 466 69562 Gasket set
714 0 4812 462 78993 Threaded cap
301 0 4812 453 79541 Control panel AV
303 1 4812 417 58368 Child-prooflock AV
305 0 4812 440 19434 Batten AV
305 1 4819 502 18241 Screw synthetic
305 2 4819 505 18191 Nut
714 2 4812 440 18963 Cabinet non-return flap
716 0 4812 418 68147 Reg.dosage
716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover
721 0 4812 360 68043 Hub lower cpl.
15.04.1997 / Page 6 Whirlpool Europe
Doc. No: 4812 718 12471 Customer Service
Spare part list
Model ADG 9540/1 AV
Service No. 854295410130
Version 854295410130
SERVICE
Pos. No. 12NC Code Description
721 1 4812 360 68047 Arm,spray lower cpl.
721 2 4812 466 68491 Gasket 25x2,3B
721 3 4812 466 68489 Gasket 76x2,5
721 4 4812 418 18176 Cabinet
722 0 4812 360 68044 Arm,spray upper
722 2 4812 360 68056 Hub upper straight cpl.
723 0 4812 360 68049 Arm,spray
723 1 4812 466 68483 Gasket
723 2 4812 404 48597 Clip,fix sprayarm
723 3 4812 505 18362 Connect,gaspipe
726 0 4812 530 28786 Tube
726 1 4812 530 28787 Tube
726 2 4812 505 18358 Nut
726 3 4812 466 68512 Gasket
726 4 4812 462 79633 Centering
743 0 4812 511 48171 Capacitor
743 1 4812 530 28102 Hose, inlet
743 3 4812 505 18364 Nut
743 4 4812 530 28807 Hose 9x1,5x270+10
743 7 4812 466 68514 Gasket
751 0 4812 418 18169 Water collector
751 1 4812 418 18171 Water guide
751 2 4812 440 18954 Fastener frame
755 0 4812 530 28785 Bend
755 2 4812 530 48148 Tray,leak
Pos. No. 12NC Code Description
910 2 4812 502 18363 Screw 4,0x12-H
910 3 4812 502 18364 Screw 5x20-TORX
910 4 4812 502 18386 Screw 3,5x8-TORX T15
910 5 4812 502 18367 Screw 3,5x8-TORX T15
910 6 4812 502 18369 Screw A2F M4x6
910 7 4812 502 38132 Screw DIN 965
964 1 4812 466 68511 Gasket housing upper
993 1 4812 466 78018 Foil protection
993 2 4812 404 48609 Socket wreng foot
993 5 4822 532 80216 Funnel salt
756 0 4812 360 58099 Floater
761 0 4812 480 58061 Sieve fine
761 1 4812 480 58072 Sieve insert
762 0 4812 480 58065 Microfilter
763 0 4812 480 58057 Sieve coarse
781 0 4812 530 28737 Hose,draining
781 1 4819 530 28286 Sleeve hose
781 2 4819 492 68405 Clip f.non-return valve
781 3 4812 281 28364 Flap non-return
783 0 4812 530 28792 Hose 11,5x3x200
783 5 4812 530 28797 Distributor
783 6 4812 530 28796 Hose 10x3x180+10
791 0 4812 532 68067 Gasket
791 2 4812 530 58093 Gasket
791 4 4812 466 68503 Gasket
791 5 4812 466 68504 Gasket
791 6 4812 466 68505 Gasket
794 1 4819 530 58032 Gasket 20x2,5
901 0 4812 401 18191 Strap 017,8
901 1 4812 401 18396 Strap
901 2 4812 401 18401 Strap
901 3 4812 401 18404 Strap 019,8-708Z
901 5 4812 401 18406 Strap 028,6-708Z
901 6 4812 401 18408 Strap 038,1-708Z
901 8 4812 401 18075 Strap 20-32/9 mm
902 1 4812 466 78361 Fastener f.buildt-in models
902 2 4812 404 78239 Holder
904 2 4812 462 79635 Cover WH 3,5x5
904 3 4812 462 79636 Cover WH 3,5x4
910 1 4812 502 18019 Screw
SERVICE
Exploded view
Whirlpool Europe 15.04.1997 / Page 7
Customer Service Doc. No: 4812 718 12471
15.04.1997 / Page 8 Whirlpool Europe
Doc. No: 4812 718 12471 Customer Service
Exploded view
SERVICE
SERVICE
Circuit diagram
Whirlpool Europe 15.04.1997 / Page 9
Customer Service Doc. No: 4812 718 12471
C1 Capacitor
CB Control board
DB Display board
DPM Drain pump motor
DD Cleaning agent dosage
DR Final rinse dosage
DS Door switch
EM Electro magnet
FM Flow meter
HEW Heating
IF Interference filter
LS6 Water leakage switch
L Line
MS Main switch
NTC Thermostat
N Neutral
RV Water hardness switch
RE2 Heating relay
RR2 Reed relay salt
RR3 Reed relay rinsaid
SAB Sprayarm blocked
SV Sleve valve
SPM Sprayarm motor
THS Safety thermostat
TB Plug coupler
TBL Power supply terminal
TL Winding protective contact
UB User board
VM Fan ventilator
WV1 Water inlet valve
WV2 Water regenerating valve
WI Water indicator
ZW Zone washing
00 black
66 blue
88 grey
99 white
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