Whirlpool ACC602XP0 User Manual

ROOM
AIR CONDITIONERS
1162433 Rev. B

Contents

mportant Safety
Important Safety Instructions Electrical Installation Instructions
Window installation - A Window installation - B Through-the-wall
Operating
Starting your air conditioner .........................
The exhaust control .....................................
The ENERGY SAVER settings Changing air direction
Cleaning
Cleaning front panel and filter
Maintenance Instructions
Annual
Energy
Troubleshooting
Requesting Assistance or Service
Warranty
Thank you for buying this appliance. Please complete the form below. Have this information
ready if you need service or call with a question.
l
Copy model and serial numbers from label (see diagram below) and purchase date from sales slip.
l
Keep this book and sales slip together in a handy place.
Model Number
Serial Number
Purchase Date
Service Company Phone Number
Requirements .................................
installation ........................
Instructions ..................................
Instructions ...................................
maintenance.. ...................................
saving tips ........................................
............................................
.........................................................
..................................
.................................
...............................
................... 23
..................................
......................
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Page
............... 28
Model and
serial number
12
17 21 21 22
23 24 24 25 25 26 27
30
label
2 3 8 9
nstructions
To reduce the risk of fire, electrical shock, or personal injury when using your air conditioner, follow these basic precautions:
l
Read all instructions before using your air conditioner.
l
Complete the installation requirements as described in “Installation Instruc­tions” on pages 8-20.
l
Never allow children to operate or play with the air conditioner.
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Do not operate the air conditioner with the front panel removed.
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Never clean air conditioner parts with flammable fluids. The fumes can create a fire hazard or explosion.
. FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIGUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. THE FUMES CAN CREATE A FIRE HAZARD OR EXPLOSION.
It is your responsibility to be sure your air
conditioner:
l
Is installed in a window or wall that will hold the weight, and is secured according to the Installation Instructions.
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Is connected only to the proper kind of outlet, with the correct electrical supply and grounding. (See “Electrical Requirements” on pages 3-7.)
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Is the correct size for the area you want
to cool.
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Is used only for the job it was designed
to do.
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Is not used by children or anyone unable to operate it properly.
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Is properly maintained.
Also, remove Energy Label and Buy Guide. Use a damp cloth to take off any glue residue. Do not use sharp instruments,
flammable fluids, or abrasive cleaners.
These can damage the material.
- SAVE THESE INSTRUCTIONS -
l

Electrical Requirements

Below are electrical plug variations. Choose the
one which matches the ampere rating of your unit. Your model’s ampere rating is printed on the model and serial number label, attached to the unit, behind the front panel. (See diagram on page 2.)
Observe all local codes and ordinances. Do not, under any circumstances, remove the
power supply cord grounding prong.
Fire Hazard Do not use an extension cord. Doing so can cause death or fire.
I
NOTE: If codes permit and a separate grounding wire is used, it is recommended that a qualified electrician determine that the grounding path is adequate and not interrupted by plastic, non­metallic gaskets, or other insulating materials. Check with a qualified electrician if you are in doubt as to whether the appliance is properly
grounded.
Electrical Shock Hazard Plug into a grounded three prong outlet. Do not remove ground prong.
Do not use an adapter. Do not fuse neutral or grounding circuit. Failure to follow these instructions can
result in death, electrical shock, or serious injury.
PLUG TYPE
ELECTRICAL REQUIREMENTS
115 volt models with amperes up
through 12.0
230 and 2301208 volt models with amperes up through 12.0
230 and 230/208 volt models with amperes up through 16.0
230 and 230/208 volt models with amperes up through 24.0
SEE PAGE
4
5
6
7
Electrical Requirements Continued
3-prong
grounding
type wall
receptacle

115 volt models with amperes up through 12.0

Receptacle wiring Receptacle wiring should be a minimum of 14 gauge. Use copper wire only. It is the
responsibility of the consumer to provide proper and adequate receptacle wiring, installed by a qualified electrician. Observe National Electrical Code and all local governing codes and ordinances.
Electrical requirements A 115 volt (103.5 min., 126.5 max.), 60 Hz, AC only, 15 ampere fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate circuit, serving only this appliance, be provided.
Electrical connection Electrical ground is required on this appliance.
Recommended grounding method For your personal safety, this appliance must be grounded. This air conditioner is equipped with a power supply cord having a 3-prong grounding plug. To minimize possible shock hazard, the
cord must be plugged into a mating 3-prong grounding-type wall receptacle, grounded in accordance with the National Electrical Code (ANSVNFPA 70-latest edition) and local codes and ordinances. If a mating wall receptacle is not available, it is the responsibility of the customer to have a properly grounded 3prong wall receptacle installed by a qualified electrician.
.
Power
3-prong

230 and 230/208 volt models with amperes up through 12.0

Receptacle wiring Receptacle wiring should be a minimum of 14 gauge. Use copper wire only. It is the responsibility of the consumer to provide proper and adequate receptacle wiring, installed by a qualified electrician. Observe National Electrical Code and all local governing codes and ordinances.
Electrical requirements A 230 volt (207 min., 253 max.), 60 Hz, AC only, 15 ampere fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate circuit, serving only this appliance, be provided. OR
A 230/208 volt (197.6 min., 253 max.), 60 Hz,
AC only, 15 ampere fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate
circuit, serving only this appliance, be provided.
Electrical connection Electrical ground is required on this appliance.
Recommended grounding method For your personal safety, this appliance must be
grounded. This air conditioner is equipped with a
power supply cord having a 3-prong grounding plug. To minimize possible shock hazard, the cord must be plugged into a mating 3-prong grounding-type wall receptacle, grounded in accordance with the National Electrical Code
(ANSVNFPA 70-latest edition) and local codes and ordinances. If a mating wall receptacle is not available, it is the responsibility of the customer to have a properly grounded 3-prong wall receptacle installed by a qualified electrician.
Groundlng
prong
Electrical Requirements Continued
Power
3-prong
grounding
type wall

230 and 230/208 volt models with amperes up through 16.0

Receptacle wiring Receptacle wiring should be a minimum of 12 gauge. Use copper wire only. It is the responsibility of the consumer to provide proper and adequate receptacle wiring, installed by a qualified electrician. Observe National Electrical Code and all local governing codes and ordinances.
Electrical requirements A 230 volt (207 min., 253 max.), 60 Hz, AC only, 20 ampere fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate circuit, serving only this appliance, be provided. OR
A 230/208 volt (197.6 min., 253 max.), 60 Hz, AC only, 20 ampere fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate circuit, serving only this appliance, be provided.
Electrical connection Electrical ground is required on this appliance.
Recommended grounding method For your personal safety, this appliance must be grounded. This air conditioner is equipped with a power supply cord having a 3-prong grounding plug. To minimize possible shock hazard, the cord must be plugged into a mating 3-prong grounding-type wall receptacle, grounded in accordance with the National Electrical Code (ANSIINFPA 70-latest edition) and local codes and ordinances. If a mating wall receptacle is not available, it is the responsibility of the customer to have a properly grounded 3-prong wall receptacle installed by a qualified electrician.
3-prong
3-prong
grounding
h/pe wall
receptacle

230 and 230/208 volt models with amperes up through 24.0

Receptacle wiring
Receptacle wiring should be a minimum of
IO gauge. Use copper wire only. It is the responsibility of the consumer to provide proper and adequate receptacle wiring, installed by a qualified electrician. Observe National Electrical Code and all local governing codes and ordinances.
Electrical requirements A 230 volt (207 min., 253 max.), 60 Hz, AC only, 30 ampere (cartridge type) fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate circuit, serving only this appliance, be provided. OR A 230/208 volt (197.6 min., 253 max.), 60 Hz, AC only, 30 ampere (cartridge type) fused electrical supply is required (time delay fuse or time delay circuit breaker required). It is required that a separate circuit, serving only this appli­ance, be provided.
Electrical connection Electrical ground is required on this appliance.
Recommended grounding method For your personal safety, this appliance must be grounded. This air conditioner is equipped with a power supply cord having a 3-prong grounding plug. To minimize possible shock hazard, the cord must be plugged into a mating 3-prong grounding-type wall receptacle, grounded in accordance with the National Electrical Code (ANSVNFPA 70-lastest edition) and local codes and ordinances. If a mating wall receptacle is not available, it is the responsibility of the customer to have a properly grounded 3-prong wall receptacle installed by a qualified electrician.
7

Installation Instructions

-
Unpack the accessory parts that came with your air conditioner to determine which installation instructions you should follow. Use the chart below as a guide.
IF YOU HAVE THESE PARTS
Gum-type sealer
E/r- bracket
(3) Round-head screws (#8 x 2 cm [5X1)
Ppp
FOLLOW THESE INSTRUCTIONS
“Window installation - A” on page 9
“Window installation - B” on page 12
(4) Round-head sheet metal
screws i#8 I: 1 cm [ I<])
8
(7) Hex-head sheet metal screws (#IO x 1.3 cm [l/2”])
(5) Round-head wood screws (#8 x 2 cm v/4’J)
-OR-
For through-the-wall installation
“Through-the-wall installation” on page 17

Window installation - A

To help avoid any installation problems and to
help ensure trouble-free performance of your new air conditioner, read these installation instruc­tions, as well as your operating instructions and
electrical requirements, before installing your unit. Your air conditioner must be installed according
to all applicable codes and ordinances.
Excessive Weight Hazard Use two people to move air conditioner. Failure to do so can result in back or
other injury.
I
Gum-lype sealer
Qm
(3) Round-head screws (#8 x 2 cm [‘/a”])
1. Unpack accessory parts before installing your air conditioner. Make sure you have all the necessary parts. A normal installation can be made with a screwdriver, small level, pocket knife, tape measure, a drill, and
2.4 mm (35~“) drill bit.
continued on next page
9
Installation Instructions Continued
2. Pick the right window. First, decide what room(s) you want to cool. Then choose a
window that will allow the air-conditioned air to flow freely and directly into the room(s) you want cooled. Remember, it’s difficult to
move air around corners. Choose a window
that is also near an electrical outlet. (See
“Electrical Requirements” on pages 3-7 for receptacle and wiring needs.) Do not use an extension cord.
Inspect the condition of the window where your air conditioner will be installed. Be sure it will support the weight of the air conditioner.
The window in which you place your air conditioner should have an opening of at least
63.5 cm (25”) in width and at least 40.6 cm
(16”) in height. Standard installation parts are
supplied for double-hung sash windows up to
96.5 cm (36”) in width.
3. Remove front panel by pushing top of panel down and out. This protects the panel from damage and makes the air conditioner easier
to handle during installation. Handle the air
conditioner with care. Watch out for the sharp metal fins on the front and rear coils.
Level
4. Center air conditioner in window. Rear of unit must be raised slightly to position lower rail of air conditioner behind and up against back side of window sill. Firmly lower the window sash behind the top mounting channel.
NOTE: Do not block air entry into the side
louvers of the cabinet.
BE SURE THE CABINET DOES NOT FALL OUT OF THE WINDOW DURING INSTALLATION.
5. Leveling air conditioner is not required in a normal installation. The proper slope is
designed into the unit. However, be sure you
have approximately ‘/z bubble (6 mm [‘L”])
downward tilt to the outside for proper water drainage. If necessary, reposition or shim cabinet to provide the proper tilt or side-to-side
leveling.
-head
ow lock
bracket
6. Pull out sliding curtains while holding air conditioner in window. Extend curtains on both sides until they reach the insides of the window channels. (Pulling curtains slightly inward allows for easier sliding.)
Mark and drill a pilot hole (2.4 mm [Yx”]) in each curtain handle before installing round­head screws.
NOTE: If space is a problem, use the pre­drilled holes in the top flanges of the curtains for the round-head screws.
7. Install window rail seal and window lock bracket. Press foam window rail seal into place and cut to proper length. Mark and drill a pilot hole (2.4 mm [3/~“j), then install window lock bracket using the round-head screw. Seal small openings around installation with gum­type sealer.
NOTE: Keep window lock bracket installed at all times to ensure that unit will not fall out of the window. Remove window lock bracket only when you wish to remove air conditioner from window.
8. Attach front panel by placing bottom edge on clips and pushing top down, then up and in.
11
Installation Instructions Continued

Window installation - B

To help avoid any installation problems and to help ensure trouble-free performance of your new air conditioner, read these installation instruc­tions, as well as your operating instructions and electrical requirements, before installing your unit. Your air conditioner must be installed according
to all aoolicable codes and ordinances.
Excessive Weight Hazard Use two people to move air conditioner. Failure to do so can result in back or
other injury.
I
I
ylnfow lock
(4) Round-he-ad (7) Hex-head (5) Round-head sheet metal
(2) SldF?_- channem-
sheet metal wood screws screws (#lo x 1.3 cm [W])
Top mounting
(#a x 2 cm [%“I)
1. Unpack accessory parts before installing your air conditioner. Make sure you have all the
necessary
be made with a screwdriver, saw, small level, pocket knife, tape measure, 11 mm (NC’) socket wrench, drill, and 2.4 mm (%“) drill bit.
parts. A normal installation can
12
T-l
2. Pick the right window. First, decide what room(s) you want to cool. Then choose a
window that will allow the air-conditioned air to flow freely and directly into the room(s)
you want cooled. Remember, it’s difficult to move air around corners. Choose a window
that is also near an electrical outlet. (See
“Electrical Requirements” on pages 3-7 for receptacle and wiring needs.) Do not use an extension cord.
Inspect the condition of the window where
your air conditioner will be installed. Be sure it
will support the weight of the air conditioner.
The window in which you place your air
conditioner should have an opening of at least
66 cm (26”) in width and at least 45.7 cm (18”) in height. Standard installation parts are supplied for double-hung sash windows up
to 101.6 cm (40”) in width.
3. Remove front panel by pushing top of panel down and out. This protects the panel from damage and makes the air conditioner easier to handle during installation. Handle the air conditioner with care. Watch out for the sharp metal fins on the front and rear coils.
Ground wlre screw -r
4. Slide unit out of cabinet. First, disconnect
the green ground wire at the left-front corner of
base of unit by removing retaining screw (save screw for reuse in step 14). Now slide unit out of cabinet by pulling out on handle at base of unit.
5. Attach seal strips to cabinet. Place 9.5 mm (3/g”)-wide self-adhesive seal strip on window
side of bottom flange. Now, starting at the lower corner of the cabinet, apply 9.5 mm (%‘I)-wide seal strips over the center line of the pre-drilled holes for one of the side mounting angles, over the center line of pre-drilled holes for the top mounting channel, and over the center line of pre-drilled holes for the other side mounting angle.
continued on next page
13
Installation Instructions Continued
b
6. Attach side mounting angles to the sides of the cabinet by using 4 hex-head sheet metal screws. Punch holes in seal strip before
driving screws. Be sure flange of each side mounting angle faces inside. Now attach top mounting angle to cabinet by using 3 hex-
head sheet metal screws. Again, be sure
flange is facing inside.
Measure distance from inside one window channel to lnslde of the other and subtract 6.4 mm (W)
*
I
Lefl
filler
board
0
L Front A
7. Measure and cut filler board to proper sizes.
First, measure the distance from inside one window channel to the inside of the other channel and subtract 6.4 mm (W). Now subtract the width of the air conditioner and divide by 2. This will give you the width to cut each filler board. Be sure to cut the filler board across the mid-section of its longest measure­ment. Because the filler boards will be equal in width, they will automatically center your air conditioner in the window.
6. Apply seal strips and attach filler boards. Determine which will be your left and right filler boards. The holes on each board should align
f
with the holes in the side mounting angles. Each filler board should also extend about
1.3 cm (X1’) above the top edge of the air conditioner cabinet. Now apply 9.5 mm @“)-wide seal strips on the room side of each filler board along the bottom and window
channel edges. Now attach the filler boards to
the side mounting angles with 4 round-head
sheet metal screws. Tighten the screws only
loosely, so the filler boards can be moved back and forth.
9. Insert side mounting slides all the way into
the top mounting channel.
14
The foam blocks provided are to hold
filler board tight against window
channel. Cut block 6.4 mm (‘A”) wider
than channel and wedge into place.
Wlndow channel
Wlndow channel
10. Place cabinet in window by turning cabinet to one side to get one filler board into window channel. Now maneuver other filler board into window channel. Reaching through window opening, push filler boards from outside as far toward you as they will go. Extend the side mounting slides outward into the window channels on both sides. Pull the cabinet toward you to position the side mounting slides as far forward in the window channels as possible. Now, mark and drill a pilot hole (2.4 mm [3/z”]) in each side mounting slide for the wood screws. The screws are used to secure the side mounting channels into the window channels. Be sure to use the foam blocks that are provided.
BE SURE THE CABINET DOES NOT FALL
OUT OF WINDOW.
11. Lower window and level air conditioner. Lower the window firmly behind window gasket. Leveling the cabinet is not required in a normal installation since the proper slope is designed into the product. However, be sure you have approximately a I/Z bubble (6.4 mm [%“I) downward tilt to the outside for proper water drainage. If necessary, reposition or shim cabinet to provide the proper tilt or side­to-side leveling. Now, tighten all 4 filler board screws. Be sure cabinet bottom flange is against rear of window sill for proper seal. Finally, make 2 pilot holes (2.4 mm [XC]) into the window sill, using the holes in the cabinet as a guide. Use 2 wood screws to secure the bottom of the cabinet to the window sill.
continued on next page
15
Installation Instructions Continued
12. Install window rail seal and window lock bracket and drain cup. Press foam meeting rail seal into place and cut to proper length. Make a mark and drill a pilot hole 2.4 mm (3/~~), then install lock bracket using a wood
screw. Seal small openings around installa­tion with gum-type sealer.
NOTE: Window lock bracket must be installed at all times to be sure air conditioner does not fall out of window. Remove only when you wish to remove air conditioner from window.
13. Install plastic drain-cup spout into hole at
rear of cabinet. Spout should be facing downward through hole.
OPTIONAL: During high humidity, condensate may drip from the outside of your air conditioner onto the ground below. If your air conditioner is installed where this is undesirable, you can direct the water to a more suitable spot by simply attaching a 15.9 mm (78”) inside-diameter, thin­walled hose to the drain spout at rear of cabinet.
14. Insert air conditioner into cabinet. Slide unit all the way into the cabinet. Do not push against sharp fins and plastic parts. Attach green ground wire to the left-front corner of unit base by using ground wire screw.
Electrical Shock Hazard
Attach the ground wire to the cabinet
during installation.
Failure to do so can result in death or
electrical shock.
15. Attach front panel by placing bottom edge on clips and pushing top down, then in and up.
16

Through-the-wall installation

It is the responsibility and obligation of the customer to have this product installed by a qualified technician familiar with through-the­wall installation. OR If you choose to install the air conditioner yourself, read all installation instructions, as well as the electrical requirements and operating instructions, before installing your unit. This will help to avoid any installation problems and will help ensure trouble-free performance of your new air conditioner. Your air conditioner must be installed according to all applicable codes and ordinances.
Excessive Weight Hazard
Use two people to move air conditioner.
Failure to do so can result in back or other injury.
NOTE: Do not install the air conditioner where the plastic cabinet front will be exposed to a heat source that raises the surface temperature above 49°C (120°F).
1. Pick the right wall. First, decide what room(s)
you want to cool. Then choose a wall that will allow the air-conditioned air to flow freely and directly into the room(s) you want cooled. Remember, it’s difficult to move air around corners. Choose a location that is also near an electrical outlet. (See “Electrical Require­ments” on pages 3-7 for receptacle and wiring needs.) Do not use an extension cord.
Inspect the condition of the window where your air conditioner will be installed. Be sure it will support the weight of the air conditioner.
continued on next page
17
Installation Instructions Continued
& ::.:lzf
for plaster
Provlde 3 cm (1%“) clearance for service cord entry on left
Trlm
/
side \
Approprlate header If required -
Appropriate
Qd
Y
FRAME CONSTRUCTION
rr n
Casing P^. -IL
Do not block louvers
Flnlsh frame
- thickness
se 24.3 cm
1%“)
dimension on
56.6 cm (23%“) cabinet
Use 24.3 cm
56.6 cm (23’116”)
2. Choose the type of decorative molding you want to use around the room side of the cabinet. Your choice affects the finish frame alignment with the inside wall. When using a wood, metal, or plastic molding, the finish frame should almost line up with the inside wall. If the wall is plastered to the cabinet and no molding is used, the finish frame must be set into the wall by 12.7 mm (I/$‘). (See top figure at left for frame construction. See middle figure at left for brick veneer construc­tion.) Cut through 2 studs for support.
for plaster
BRICK VENEER CONSTRUCTION
dimenblon /
Use 49.5 cm (19’12”) 7’ _ dimenslon for cabinet
47.6 cm (16? Use 44.5 cm for cabinet 4i.9 cm(l6’k”) hlah
Includes aliowancdfor 1.3 cri;
As”] flange on bottom of
b
cabinet).
Y
%
/
depends on wall
This dlmension
thickness and
tvw moldlna
3. Provide an opening through the wall for a finish frame. bbse;e all lot.% governing codes and ordinances. For wall opening
dimensions, use those shown at left and add wood frame thickness (use 2.5 cm [l”] lumber or heavier). When determining finish frame thickness, be sure you do not cover side cabinet louvers. A 10.2 cm (4”) minimum clearance between side cabinet louvers and adjoining wall allows for proper airflow into air conditioner.
4.
Construct finish frame. Apply creosote (or an
equivalent) to the outside exposed surface.
5.
Install finish frame in the wall opening.
Square and level frame and nail it securely to the studs.
18
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