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8177945
User guide
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Whirlpool 8177945 User guide

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Page 1
CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
STANDARD CLEAN
KR-29
GAS RANGE
JOB AID
Part No. 8177945
JOB AID Part No.
Page 2
FORWARD
This Job Aid, “Standard Clean Freestanding Gas Range,” (Part No. 8177945), provides the tech­nician with information on the installation and service of the Standard Clean Freestanding Gas Range. It is to be used as a training Job Aid and Service Manual. For specific information on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the range.
The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the Standard Clean Freestanding Gas Range.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• Successfully troubleshoot and diagnose malfunctions.
• Successfully perform necessary repairs.
• Successfully return the Standard Clean Freestanding Gas Range to proper operational status.
WHIRLPOOL CORPORATION assumes no responsibility for any repair made on our products by anyone other than Authorized Factory Service Technicians.
Copyright 2000, Whirlpool Corporation, Benton Harbor, MI 49022
- ii -
Page 3
Table of Contents
Page
SPECIFICATIONS .................................................................................................................. 1-1
INSTALLATION HIGHLIGHTS................................................................................................ 2-1
L.P. Gas Conversion.......................................................................................................... 2-1
COMPONENT ACCESS ......................................................................................................... 3-1
Component Locations ........................................................................................................ 3-1
Raising The Cooktop ......................................................................................................... 3-2
Removing A Spark Ignitor & Spark Module ....................................................................... 3-3
Removing A Burner Venturi, Ignitor Switches,
Gas Valve, & Gas Distribution Valve ............................................................................. 3-4
Removing The Oven Burner & Burner Ignitor .................................................................... 3-6
Removing The Door Switch & Oven Light Switch.............................................................. 3-8
Removing The Electronic Oven Control Assembly ............................................................ 3-9
Removing The Oven Light Socket ................................................................................... 3-10
Removing The Oven Temperature Sensor ...................................................................... 3-11
Removing The Oven Gas Safety Valve ........................................................................... 3-12
Removing A Side Panel ................................................................................................... 3-13
Removing The Oven Door ............................................................................................... 3-14
Removing The Oven Door Handle, Outer Glass, & Inner Glass...................................... 3-15
COMPONENT TESTING ........................................................................................................ 4-1
Gas Safety Valve ............................................................................................................... 4-1
Door Switch ....................................................................................................................... 4-1
Oven Light Switch .............................................................................................................. 4-2
Oven Temperature Sensor ................................................................................................ 4-2
Oven Burner Ignitor ........................................................................................................... 4-3
WIRING DIAGRAMS............................................................................................................... 5-1
TECH TIPS ............................................................................................................................. 6-1
Requesting Assistance Or Service .................................................................................... 6-1
Whirlpool Gas Range Warranty ......................................................................................... 6-2
- iii -
Page 4
WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATIONS
(
)
MODEL NUMBER
MODEL NUMBER S F 3 2 5 L E J W
INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT
PRODUCT GROUP:
R = ELECTRIC RANGES S = GAS RANGES G = WHIRLPOOL GOLD RANGE
PRODUCT IDENTIFICATION:
A = ACCESSORY K = KITS B = BUILT-IN M = MV COMBO C = COOKTOP S = SET-IN E = EYE-LEVEL W = SLIDE-IN GAS F = FREESTANDING Y = SLIDE-IN ELECTRIC H = HOODS
MODEL SIZE:
3 = 30˝ SLIDE-IN 4 = 40˝ SLIDE-IN 5 = 36˝ SLIDE-IN 6 = 30˝ SET-IN RANGES
OVEN TYPES:
0 THRU 3 - STANDARD PORCELAIN 4 THRU 9 = PYROLYTIC SELF-CLEAN
FEATURE / VARIATIONS:
ELECTRIC 0, 1, 2, 5, 7 = COIL ELEMENTS 4 = STANDARD PATTERN CERAMIC 6, 8, 9 = DELUXE PATTERN CERAMIC GAS 0, 1, 2, 3, 4, 6 = OPEN BURNER 5 & 7 = SEALED BURNER
DOOR TYPE:
B = SOLID BLACK GLASS L = LARGE WINDOW O = METAL OVEN DOOR P = STANDARD WINDOW GLASS
FEATURE CODE:
E = ELECTRONIC IGNITION (GAS ONLY) S = STANDING IGNITION (GAS ONLY) C = COLOR COORDINATED GLASS X = NOT DEFINED
YEAR OF INTRODUCTION:
H = 1999 J = 2000
COLOR CODE:
B = BLACK W = WHITE N = ALMOND Z = ALMOND ON ALMOND Q = WHITE ON WHITE T = BISCUIT
BEFORE 1998
SERIAL NUMBER
SERIAL NUMBER V E K 19
RESPONSIBLE ENGINEERING GROUP
VITROMATIC
MANUFACTURING SITE E = CELAYA, MEXICO
YEAR OF PRODUCTION:
K = 2000, L = 2001, M = 2002
WEEK OF PRODUCTION:
19th WEEK
PRODUCT SEQUENCE NUMBER
10001
- iv -
Page 5
MODEL & SERIAL NUMBER LABEL
AND TECH SHEET LOCATIONS
The Model/Serial Number label and Tech Sheet locations are shown below.
Model & Serial Number Location
(behind broiler drawer)
Tech Sheet Location
(on rear of unit)
- v -
Page 6
IMPORTANT SAFETY INFORMATION
Your safety and the safety of others is very important.
Important safety messages have been provided in this Job Aid. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will be preceded by the safety alert symbol and the word “WARNING.”
All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the electronic con­trol assembly. The new control assembly may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress.
• Use an anti-static wrist strap. Connect the wrist strap to the green ground connection point, or to an unpainted metal surface in the appliance.
- OR -
Touch your finger repeatedly to a green ground connection point, or to an unpainted metal surface in the appliance.
• Before removing the part from its package, touch the anti-static bag to a green ground connection point, or to an unpainted metal surface in the appliance.
• Avoid touching electronic parts, or terminal contacts. Handle the electronic control assembly by the edges only.
• When repackaging the failed electronic control assembly in an anti-static bag, observe the previous instructions.
- vi -
Page 7
SPECIFICATIONS
WHIRLPOOL
PRODUCT DIMENSION
Model
Height -Overall Depth
BACKGUARD FEATURES
Decoration panel Removable backguard Clock /Timer Clock Overlay Color
COOKTOP SPECIFICATIONS
Cooktop Type Cooktop Finish Grates Color Center Grate
BURNERS
Burner Type Burner Skirt Burner Right Front Burner Left Front Burner Right Rear Burner Left Rear Burner Head Burner Caps - match grate color Ignition Gas Valve Degree LP Convertable
MAIN CHASSIS FEATURES
Leveling legs-Plastic Gas Hookup location
OVEN SPECIFICATIONS
Ignition Oven Control Capacity cubic ft Oven Cavity Finish Light Manual Oven light switch Auto Oven light switch Removable Door Oven Racks No. Rack Guides
OVEN DOOR FEATURES
Oven Door Type Window/size Outer Door glass color Handle Color
BROILER FEATURES
Broiler Broiler/Bake output Broiler Pan size Drawer Handle - match drawer front color
ACCESSORIES
Comal / Griddle Gas Shut off
OTHER SPECIFICATIONS
AGA Approval Use & Care Guide Tech Sheet Wiring Diagram Label Installation Instruction Anti-tip Device Approved Anti-tip Shipped w/units LP/Natural conversion kit
SF310PEJ W/N SF310PEJ Q/T SF315PEJ W SF315PEJ Q/T SF325LEJ W SF325LEJ Q/T
46.25 46.25 46.25 46.25 46.25 46.25
24 24 24 24 24 24
Black White/Biscuit Black White/Biscuit Black White/Biscuit
No No No No No No
TOD TOD In Control In Control In Control In Control
Black White/Biscuit Black White/Biscuit Black White/Biscuit
Sealed Sealed Sealed Sealed Sealed Sealed
Porcelain Porcelain Porcelain Porcelain Porcelain Porcelain
Black Gray Black Gray Black Gray
No No No No Yes Yes
Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed
No No No No No No
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
9,500 BTU 9,500 BTU 11,500 BTU 11,500 BTU 11,500 BTU 11,500 BTU
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum
Stamped Stamped Cast Cast Cast Cast
Electronic Electronic Electronic Electronic Electronic Electronic
270 deg 270 deg 270 deg 270 deg 270 deg 270 deg
Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud
4 4 444 4
Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side
Electronic Electronic Electronic Electronic Electronic Electronic
Mech Therm Mech Therm EZ150 EZ150 EZ151 EZ151
4.5 cf 4.5 cf 4.5 cf 4.5 cf 4.5 cf 4.5 cf
Porcelain Porcelain Porcelain Porcelain Porcelain Porcelain
Yes Yes Yes Yes Yes Yes
Backguard--Top Right Backguard--Top Right Backguard--Top Right Backguard--Top Right Backguard--Top Right Backguard--Top Right
No N o Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes
Two straight Two straight Two straight Two straight Two straight Two straight
5 5 555 5
Black Glass White/Biscuit Glass Black Glass White/Biscuit Glass Black Porc White/Biscuit Porc
Standard Standard Standard Standard Large Large
Black Glass White/Biscuit Glass Black Glass White/Biscuit Glass Black Glass White/Biscuit Glass
Black White/Biscuit Black White/Biscuit Black White/Biscuit
Roll Out Roll Out Roll out Roll out Roll out Roll out
16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU
Std. Std. Std. Std. Std. Std.
Metal Bar Metal Bar Metal Bar Metal Bar Metal Bar Metal Bar
N/ A N/ A N/ A N/ A Card Offer Card Offer
No No No No No No
Yes Yes Yes Yes Yes Yes
English/Spanish English/Spanish French/English/Spanish French/English/Spanish French/English/Spanish French/English/Spanish
No No No No Yes Yes
Yes Yes Yes Yes No N o
Yes Yes Yes Yes Yes Yes
Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket
Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket
Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit
1-1
Page 8
WHIRLPOOL
MODEL
SF3020SJ W SF3020EJ W/N SF302BSJ W SF303PEJ W SF303PEJ Q/T
PRODUCT DIMENSION
Height -Overall
46.25 46.25 46.25 46.25 46.25
BACKGUARD FEATURES
Removable backguard
No No No No No
Clock /Timer No No No No No
COOKTOP SPECIFICATIONS
Cooktop Type
Sealed Sealed Sealed Sealed Sealed
Cooktop Finish Porcelain Porcelain Porcelain Porcelain Porcelain Grates Type US - wire US - wire US - wire US - wire US - wire
BURNERS
Burner Type
Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed
Burner Skirt Yes No Yes No No Burner Right Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Front 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Right Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Burner Left Rear 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU Ignition Pilot Electronic Pilot Electronic Electronic Gas Valve Degree 270 deg 270 deg 270 deg 270 deg 270 deg LP Convertable Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud
MAIN CHASSIS FEATURES
Leveling legs-Plastic
44 444
Gas Hookup Location Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side
OVEN SPECIFICATIONS
Ignition
Pilot Electronic Pilot Electronic Electronic
Oven Control Hydraulic Mech Therm Hy draulic Mech Therm Mech Therm Capacity cubic ft 4.5 cf 4.5 cf 4.5 cf 4.5 cf 4.5 cf Light No No No No No Removable Door Yes Yes Yes Yes Yes Oven Racks Two straight Two straight Two straight Two straight Two straight No. Rack Guides 55 555
OVEN DOOR FEATURES
Oven Door Type
Porcelain Steel White Porcelain Steel White/Alm
Black glass Black glass White/Biscuit glass
Window/size No No N o Standard Standard Handle Color Black Black Black Black White/Biscuit
BROILER FEATURES
Broiler
Drop Down Drop Down Drop Down Drop Down Drop Down
Broiler/Bake output 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU Drawer Handle - match drawer front color Metal Bar Metal Bar Metal Bar Metal Bar Metal Bar
ACCESSORIES
Gas Shut off
No No No No No
OTHER SPECIFICATIONS
AGA Approval
Yes Yes Yes Yes Yes
Use & Care Guide English/Spanish English/Spanish English/Spanish English/Spanish English/Spanish Tech Sheet No No No No No Wiring Diagram Label Yes Yes Yes Yes Yes Installation Instruction Yes Yes Yes Yes Yes Anti-tip Device Approved Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Anti-tip Shipped w/units Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket LP/Natural conversion kit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit
1-2
Page 9
MODEL FGP300J W/N FGP305J W/N FGP325J W/N FGP337J W/N FGP337J Q
PRODUCT DIMENSION
Height -Overall Width
BACKGUARD FEATURES
Removable backguard Clock /Timer Clock Overlay Color
COOKTOP SPECIFICATIONS
Cooktop Type
BURNERS
Burners Type Burner Skirt Burner Right Front Burner Left Front Burner Right Rear Burner Left Rear Ignition Gas Valve Degree LP Convertable
MAIN CHASSIS FEATURES
Leveling legs-Plastic Gas Hookup Location
OVEN SPECIFICATIONS
Ignition Oven Control Light Manual Oven light switch Oven Racks No. Rack Guides
OVEN DOOR FEATURES
Oven Door Type Window/size Handle Handle Color
BROILER FEATURES
Broiler Broiler/Bake output Drawer Handle - match drawer front color
ACCESSORIES
Gas Shut off
OTHER SPECIFICATIONS
AGA Approval Use & Care Guide Wiring Diagram Label Installation Instruction Anti-tip Device Approved Anti-tip Shipped w/units LP/Natural conversion kit
ROPER
42.25 42.25 44.25 46.25 46.25
29.875 29.875 29.875 29.875 29.875
No No No No No
No No No TOD TOD
N/A N/A N/A Black White
Sealed Sealed Sealed Sealed Sealed
Semi-sealed Semi-sealed Semi-sealed Semi-sealed Semi-sealed
Yes No No No No
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU 9,500 BTU
Pilot Electronic Electronic Electronic Electronic
270 deg 270 deg 270 deg 270 deg 270 deg
Yes-Spud Yes-Spud Yes-Spud Yes-Spud Yes-Spud
44444
Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side Under Cooktop R/Side
Pilot Electronic Electronic Electronic Electronic
Hydraulic Mech Therm Mech Therm Mech Therm Mech Therm
No No No Yes Yes
No N o N o Backguard--Top Right Backguard--Top Right
Two straight Two straight Two straight Two straight Two straight
55555
Porc. Steel White/Alm Porc. Steel White/Alm
No No No Standard Standard
US US US US US
Black Black Black Black White
Drop Down Drop Down Drop Down Drop Down Drop Down
16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU 16,500 BTU
Mexican Oval Mexican Oval Mexican Oval Mexican Oval Mexican Oval
No No No No No
Yes Yes Yes Yes Yes
English/Spanish English/Spanish English/Spanish English/Spanish English/Spanish
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket Floor/Wll Bracket
Floor Bracket Floor Bracket Floor Bracket Floor Bracket Floor Bracket
Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit Shipped w/unit
Black glass Black glass White Glass
1-3
Page 10
CANADIAN
Model YSF315PEJ W YSF315PEJ Q
PRODUCT DIMENSION
Height -Overall Depth
BACKGUARD FEATURES
Removable backguard Clock /Timer Clock Overlay Color
COOKTOP SPECIFICATIONS
Cooktop Type Grates Type
BURNERS
Burner Type Burner Right Front Burner Left Front Burner Right Rear Burner Left Rear Burner Head Ignition Gas Valve Degree LP Convertable
MAIN CHASSIS FEATURES
Leveling legs-Plastic Gas Hookup location
OVEN SPECIFICATIONS
Ignition Oven Control Light Manual Oven light switch Auto Oven light switch Removable Door Oven Racks No. Rack Guides
OVEN DOOR FEATURES
Oven Door Type Handle Color
BROILER FEATURES
Broiler/Bake output Drawer Handle - match drawer front color
ACCESSORIES
Gas Shut off
OTHER SPECIFICATIONS
CGA Approval Use & Care Guide French/English/Spanish French/English/Spanish Wiring Diagram Label Installation Instruction Anti-tip Device Approved Anti-tip Shipped w/units LP/Natural conversion kit
46.25 46.25
24 24
No No
In Control In Control
Black White
Sealed Sealed
US - wire US - wire
Semi-sealed Semi-sealed
9,500 BTU 9,500 BTU
11,500 BTU 11,500 BTU
9,500 BTU 9,500 BTU
9,500 BTU 9,500 BTU
Aluminum Aluminum
Electronic Electronic
270 deg 270 deg
Yes-Spud Yes-Spud
44
Under Cooktop R/Side Under Cooktop R/Side
Electronic Electronic
EZ150 EZ150
Yes Yes
Backguard--Top Right Backguard--Top Right
Yes Yes
Yes Yes
Two straight Two straight
55
Black Glass White Glass
Black White
16,500 BTU 16,500 BTU
Metal Bar Metal Bar
No No
Yes Yes
Yes Yes
Yes Yes
Floor/Wll Bracket Floor/Wll Bracket
Floor Bracket Floor Bracket
Shipped w/unit Shipped w/unit
1-4
Page 11
INSTALLATION HIGHLIGHTS
L.P. GAS CONVERSION
The range is manufactured for use with natu­ral gas. To convert the range for use with L.P. gas, perform the following steps.
1. Turn off the gas and electrical supplies to the range.
2. Remove the broiler drawer from the range. To do this, open the drawer as far as it will go, lift the front to disengage the rollers, and pull it forward.
3. Raise the cooktop and prop it up (see page 3-2 for the procedure).
NOTE: The conversion cap has NAT stamped on one side (see the photo below on the left), and L.P. inside the hollow end on the other side (see the photo on the right).
4. To convert the gas distribution valve:
a)Use a large screwdriver and turn the
conversion cap on the gas distribution valve to disengage the pins from the slots.
b)Remove the cap, turn it over so the L.P.
side is facing up, and reinstall it on the valve.
NOTE: The L.P. orifices are supplied in a bag with the written material. When you remove the natural gas orifices, store them in the L.P. orifice bag in case you need them later on.
5. To convert the gas valves:
a) Remove the burner venturi from the gas
valves (see step 6 on page 3-4).
b)Use a 3/8˝ socket and remove the natu-
ral gas orifices from the gas valves.
c) Install the L.P. gas orifices on the gas
valves.
Gas Valve Orifice
NAT L.P.
Conversion Cap
Gas Distribution Valve
Gas Valve
Continued on the next page.
2-1
Page 12
6. To convert the oven burner:
a)Remove the oven burner from over the
orifice (see pages 3-6 and 3-7 for the procedure).
Oven Burner Orifice
FOR RANGES WITH PILOT LIGHT
1. To convert a range that uses a pilot light ignition system:
a)Remove the front panel. b)Turn the thermostat screw so that the
pin is pointing at the “L” position.
Screw Pin
Natural L.P.
2. If it is necessary to adjust the cooktop pilot flame:
Oven Burner
b)Use a 1/2˝ socket and turn the oven
burner orifice hood clockwise until it is snug (approximately 2-1/2-turns). DO NOT OVERTIGHTEN THE ORIFICE. The burner flame cannot be properly ad­justed if this conversion is not made.
L.P. Gas:
Turn down 2-1/2 turns in this direction
a)Raise the cooktop. b)Turn the cooktop pilot flame adjustment
screw to obtain the best flame. The flame should have a solid blue cone with a lighter blue inner flame.
Cooktop Pilot Flame Adjustment Screw
NOTE: There is no pilot adjustment for the oven burner. It is preset at the thermostat.
7. Reassemble the range.
2-2
Page 13
COMPONENT ACCESS
This section instructs you on how to service each component inside the range. The components and their locations are shown below.
COMPONENT LOCATIONS
Oven Light Switch
Electronic Oven Control
Spark Module
Oven Temperature
Oven Light
Sensor
Spark Ignitor
Burner Venturi
Door Switch
Burner Ignitor
Oven Burner
Gas Distribution Valve
Gas Valve
Ignitor Switch
Oven Gas Safety Valve
3-1
Page 14
RAISING THE COOKTOP
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
4. Remove the mounting screw from each of the four burners.
Burner
Mounting
Screw
5. Lift the front of the cooktop and unsnap it from the two clips, then raise the cooktop and prop it up.
1. Turn off the gas and electrical power going to the range.
2. Remove the grates and keep-warm rack from the cooktop.
Grate
3. Lift the four burner caps and burner bases off the burners and the spark ignitors.
Burner Cap
Keep-Warm Rack
Burner Base
Clip
Clip
3-2
Page 15
REMOVING A SPARK IGNITOR & SPARK MODULE
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
b)Push the ignitor and clip out of the
cooktop mounting hole. NOTE: You may have to squeeze the ignitor clip together at the gap to remove the ignitor from the mounting hole.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
1. Turn off the gas and electrical power going to the range.
2. Raise the cooktop and prop it up (see page 3-2).
Spark
Ignitor
Gap In
Clip
4. To remove the spark module:
a)Disconnect the four ignitor and two
power supply wires from the terminals.
b)Remove the two mounting screws.
3. To remove a spark ignitor:
a)Disconnect the ignitor wire from the
spark module.
Spark
Module
3-3
Mounting Screw
(1 of 2)
Spark
Module
Page 16
REMOVING A BURNER VENTURI, IGNITOR SWITCHES,
GAS VALVE, & GAS DISTRIBUTION VALVE
4. Open the oven door and remove the three
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
mounting screws from the bottom of the front panel.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
1. Turn off the gas and electrical power going to the range.
2. Raise the cooktop and prop it up (see page 3-2).
3. Remove the four front panel knobs.
3 Front Panel Screws
5. Pull the bottom of the front panel forward and then pull down to unhook the two clips from the slots in the side panels. Remove the front panel and the three bottom spac­ers that are between the panel and chas­sis.
Front Panel Clip
6. To remove a burner venturi, pull the bottom two clips forward until they are free of the gas manifold, then raise the burner venturi, and pull it off the outlet of the gas valve.
Burner Venturi
Pull
Forward
Clips
Gas Manifold
3-4
Page 17
NOTE: The ignitor switches must be replaced as an assembly. They are not individually re­placeable.
b) Remove the screw and flat washer from
the gas valve and remove the valve from the gas manifold.
7. To remove the ignitor switches:
a)Pull the switches off the gas valve
stems.
Ignitor Switch
b)Disconnect the red wire from the spark
module terminal and the black wire con­nector from the wiring harness.
Gas Valve Screw & Flat Washer
Gas Valve
REASSEMBLY NOTE: Make sure that the rubber gas valve washer and the mounting screw washer are both in good condition. If they are ripped, cracked, or have a broken surface, replace them before reinstalling the gas valve on the manifold.
Gas Valve Washer
Black Wire
Spark Module
Red Wire
c) Remove the two switch wires from the
side panel clip.
8. To remove a gas valve:
a) Remove the burner venturi from the gas
valve you are servicing (see step 6).
Mounting Screw
Washer
9. To remove the gas distribution valve:
a)Remove the gas inlet and outlet lines.
b)Unscrew the valve from the manifold.
Gas Inlet
Gas Manifold
Gas Outlet
3-5
Page 18
REMOVING THE OVEN BURNER & BURNER IGNITOR
4. Remove the two screws from the front of
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
the flame spreader. Pull the spreader for­ward, slide the tabs out of the slots in the back of the oven liner, and remove the spreader.
Tabs In Slots
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
1. Turn off the gas and electrical power going to the range.
2. Open the oven door and remove the racks.
3. Remove the oven floor by lifting the back and unhooking the flange from the two clips, then slide the floor back to unhook the front lip, and remove the floor.
Clip
Clip
Flame Spreader
Screw
5. To remove the oven burner:
a)Remove the front screw.
Burner Ignitor
Oven Burner
Screw
Lift & Unhook
Oven Floor
Screw
3-6
Page 19
b)Pull the oven burner forward and slide
it off the orifice at the back.
Connectors
Burner Ignitor
Hex-Head Ignitor Screws
Orifice
c) Pull the ignitor wiring out of the liner
cutout until you can access the connec­tor and disconnect it from the harness.
6. To remove the burner ignitor, remove
the two hex-head screws.
3-7
Page 20
REMOVING THE DOOR SWITCH & OVEN LIGHT SWITCH
3. To remove the oven light switch:
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
a)Pry the oven light switch out of the con-
trol panel cutout. CAUTION: Be care-
ful not to chip the paint around the cutout.
Oven Light Switch
b)Disconnect the wires from the switch
terminals.
1. Turn off the gas and electrical power going to the range.
2. To remove the door switch:
a)Raise the cooktop and prop it up (see
page 3-2). b)Open the oven door. c) Squeeze the locking arms on the door
switch and push the switch out of the
oven liner hole.
Locking Arm
Door Switch
d)Disconnect the wires from the door
switch terminals.
3-8
Page 21
REMOVING THE ELECTRONIC OVEN CONTROL ASSEMBLY
4. Disconnect the three wire connectors from
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
1. Turn off the gas and electrical power going to the range.
2. Pull the range away from the wall so that you can access the rear panel.
the electronic oven control’s power supply board and pull the ribbon cable out of its connector (do not touch the ribbon cable contacts). Unhook the tabs from the top and bottom edges of the power supply board.
Ribbon Connector
5. Fold the power supply board back out of the way and unhook the tabs from the top and bottom of the display board. Note the board alignment tab for reassembly.
Power Supply Board Display Board
Alignment Tab
Tab (1 of 6)
3 Wire Connectors
3. Remove the five screws from the rear cover. Pull the bottom of the cover out so the flange is free of the oven, and slide the cover down to remove it.
Screw (1 of 5) Rear Cover
Tabs (3 of 6)
6. To remove the touchpad assembly, re­move the two screws from the touchpad frame and remove the assembly from the control panel.
Screw
Touchpad Frame
3-9
Screw
Page 22
REMOVING THE OVEN LIGHT SOCKET
3. Remove the oven light bulb from the socket.
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
4. Pull the left side of the range away from the wall far enough to access the oven light socket.
5. Push the oven light socket out of the liner cutout.
6. Disconnect the two wires from the oven light socket terminals.
Oven Light Socket
1. Turn off the gas and electrical power going to the range.
2. Open the oven door and remove the oven racks.
3-10
Page 23
REMOVING THE OVEN TEMPERATURE SENSOR
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
1. Turn off the gas and electrical power going to the range.
2. Pull the right side of the range away from the wall far enough to access the oven temperature sensor.
3. Disconnect the oven temperature sensor connector from the wiring harness.
Connector
Screw Oven Temperature Sensor
4. Remove the screw from the oven tem­perature sensor and remove the sensor from the back of the range.
3-11
Page 24
REMOVING THE OVEN GAS SAFETY VALVE
WARNING
ELECTRICAL SHOCK HAZARD
1. Turn off the gas and electrical power going to the range.
2. Pull the range away from the wall so that you can access the oven gas safety valve.
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
3. Disconnect the two solenoid wires from the terminals of the oven gas safety valve.
Solenoid Wires
Mounting Screw
Gas Inlet
Gas Outlet
Oven Gas
Safety Valve
4. Remove the bracket mounting screw from the oven gas safety valve.
5. Disconnect the gas inlet and outlet lines from the oven gas safety valve.
3-12
Page 25
REMOVING A SIDE PANEL
5. Raise the cooktop (see page 3-2).
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing the range.
Replace all panels before operating range.
Failure to do so can result in death or electri­cal shock.
FIRE HAZARD
Shut off gas supply line valve before servic­ing the range.
Check all gas line connections and replace all panels before operating the range.
Failure to do so could result in explosion, fire, or other injury.
CAUTION: When you work on the gas range, be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
6. Remove the top rear side panel screw.
Cooktop Clip
Bumper
Top Rear Screw
Wire Clip
7. Remove the wire clip, the rubber bumper, and the cooktop clip from the top flange of the side panel (see above).
8. Remove the broiler drawer.
9. Pull the rear of the side panel away from the range (see the left photo below).
1. Turn off the gas and electrical power going to the range.
2. Remove the oven door (see page 3-14).
3. Pull the range away from the wall so that you can access the back of the oven.
4. Remove the four screws from the rear flange of the side panel you are removing.
Rear Side Panel Screws
Pull
Side
Panel
Out 8˝
Front
Side
Panel
Screws
& Tabs
10. Remove the three screws from the front of the side panel (see the right photo above). Pull the panel forward, unhook the three front tabs, and remove the panel from the range.
3-13
Page 26
REMOVING THE OVEN DOOR
CAUTION: When you work on the gas range,
be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
CAUTION: Do not lift the oven door by its handle.
To remove the oven door:
1. Open the oven door to its fully open posi­tion.
2. Insert a pin or a small nail into the hole in each of the oven door hinge hangers.
Hinge Hanger
Nail
To reinstall the oven door:
1. Grasp the sides of the door and tilt it back at a slight angle, then insert the hinge hangers into the hinge slots as far as they will go.
2. Rotate the top of the door towards the range so the notch in the hinge hangers fits onto the support rails inside the range slots.
Notch In Hanger
3. Close the oven door as far as the hinge pins will allow.
4. Grasp the sides of the door and lift it until it stops, then pull the hinge hangers out of the slots.
Hinge Hanger
3. Close the oven door as far as the pins will allow and make sure that the hangers are fully seated on the support rails. If they are not seated properly, the door will not close tightly, and may be off-center. To seat the hinge hangers, open the door slightly, and push in on the bottom until the notch seats in the rail.
4. Open the oven door and remove the two hinge hanger pins (nails).
5. Close the oven door completely and check it for proper operation and alignment.
3-14
Page 27
REMOVING THE OVEN DOOR HANDLE,
OUTER GLASS, & INNER GLASS
CAUTION: When you work on the gas range,
be careful when handling the sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.
CAUTION: It is not necessary to remove the oven door when removing the handle or outer glass. However, be careful not to allow the outer glass to fall out of the door when you remove the handle.
1. To remove the oven door handle and
outer glass:
a)Open the oven door approximately 1/3
of the way.
b) Hold the outer glass and handle in place
with one hand, and remove the two door handle screws with the other.
CAUTION: Do not lift the oven door by its handle.
2. To remove the oven door inner glass:
a)Remove the door from the oven (see
page 3-14).
b)Remove the handle and outer glass
from the door (see step 1). Position the door with the outer glass side facing up.
c) Remove the 4 screws (2 on each side)
from the top glass support.
d)Remove the 2 screws (1 on each side)
from the bottom glass support.
2 Screws Top Glass Support 2 Screws
Inner Door Glass
Screw
Oven Door Handle
c) Hold the outer glass in place and re-
move the door handle, then lift the outer glass out of the bottom clips, and re­move it.
Outer Door Glass
Bottom Clips
Screw
1 Screw Bottom Glass Support 1 Screw
e) Unclip the left and right vertical rails from
the top of the door, then remove the rails at the bottom. Remove the inner door glass and the two supports from the door.
Unclip Rails Here
Left & Right
Vertical Rails
Continued on the next page.
3-15
Page 28
REASSEMBLY NOTES:
1. When you install the inner door glass, position the glass with the heat-treated side facing the oven.
The heat-treated side is marked with an “HS” near the edge of the glass. The heat­treated side is also conductive and can be checked with an ohmmeter by touching the meter probes against the surface of the glass. If the meter indicates continuity, you are on the heat-treated side. If no continuity is measured, you are on the untreated side.
2. When you install the inner door glass, position the edges of the glass on both sides inside the corner holders and against the tabs, as shown.
Keep Edge Of Glass Against These Two Tabs
Install Corner Of Glass Into Holder
3. Assemble the vertical rails and the top and bottom glass supports with the heat-treated inner glass
outside the oven door, as
shown.
Heat-Treated Side Of
Glass Facing Oven
Inner Oven Door
Glass Assembly
IMPORTANT: Make sure that none of the
insulation shows through the inner door glass before you clip the assembly into place.
4. Carefully place the inner door glass as­sembly inside the door and insert the bottom tabs on the vertical rails into the door slots, then clip the top tabs into their slots.
3-16
Page 29
COMPONENT TESTING
WARNING
WARNING
Electrical Shock Hazard
Disconnect the electrical supply from the unit before servicing.
Failure to do so could result in death or electrical shock.
GAS SAFETY VALVE
Solenoid Terminals
Refer to page 3-12 to access the gas safety valve. To test the valve, perform the following steps.
1. Turn off the electrical power to the range.
2. Disconnect a wire from one of the solenoid terminals.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the test leads to the solenoid termi­nals on the gas safety valve. The meter should indicate less than 1 Ω.
Electrical Shock Hazard
Disconnect the electrical supply from the unit before servicing.
Failure to do so could result in death or electrical shock.
DOOR SWITCH
Terminals
Refer to page 3-8 to access the door switch. To test the switch, perform the following steps.
1. Turn off the electrical power to the range.
2. Disconnect one of the wires from the door switch terminals.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the test leads to the door switch terminals.
• With the door closed, the meter should
indicate an open circuit (infinite).
• With the door open, the meter should
indicate a closed circuit (0 Ω).
4-1
Page 30
WARNING
WARNING
Electrical Shock Hazard
Disconnect the electrical supply from the unit before servicing.
Failure to do so could result in death or electrical shock.
OVEN LIGHT SWITCH
Terminals
Refer to page 3-8 to access the oven light switch. To test the switch, perform the following steps.
1. Turn off the electrical power to the range.
2. Disconnect one of the wires from the switch terminals.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the test leads to the oven light switch terminals. The meter should indi­cate the readings indicated with the switch set as follows:
• Rocker set at “0” = an open circuit (infi-
nite).
• Rocker set at “–” = a closed circuit
(0 Ω).
Electrical Shock Hazard
Disconnect the electrical supply from the unit before servicing.
Failure to do so could result in death or electrical shock.
OVEN TEMPERATURE SENSOR
Connector
Refer to page 3-11 to access the oven tem­perature sensor. To test the sensor, perform the following steps.
1. Turn off the electrical power to the range.
2. Disconnect the connector from the wiring harness.
3. Set the ohmmeter to the R x 1K scale.
4. Touch the test leads to the pins in the connector. At an ambient temperature of 75˚F, the meter should indicate 1090 Ω.
4-2
Page 31
WARNING
Refer to page 3-6 to access the oven burner ignitor. To test the ignitor, perform the following steps.
Electrical Shock Hazard
Disconnect the electrical supply from the unit before servicing.
Failure to do so could result in death or electrical shock.
OVEN BURNER IGNITOR
1. Turn off the electrical power to the range.
2. Disconnect the connector from the wiring harness.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the test leads to the connector pins. At ambient temperature, the meter should indicate less than 1 Ω.
Connector
4-3
Page 32
— NOTES —
4-4
Page 33
WIRING DIAGRAMS
WIRING DIAGRAM
Models: SF302OEJ, SF303PEJ, SF310PEJ,
FGP305J, FGP325J, FGP337J
L1
BK
BK
BK
P1-1 P1-8
Timer
(If Equipped)
Oven Light
Yellow
Door Switch
(If Equipped)
Panel Light
Switch
N
W
W
Ground
W
BK
Oven Thermostat
Surface Burner
Ignition Switches
5-1
Bake Ignitor
Spark Module
Bake Valve
RR
W
Page 34
WIRING DIAGRAM
Models: SF315PEJ & SF325LEJ
BK
L1
BK
Oven Temp
Sensor
Oven Light
Rocker Switch
Y
Door Switch
Ground
N
W
Oven Control
P6-1
V
P1-4
V
P1-5
Transformer
Bake Relay
P6-3
W
Bake Valve
BK
P2-1
Surface Burner
Ignition Switches
P2-4
R
Bake Ignitor
Spark Module
R
TECH SHEET PART NO. 98007031
W
5-2
Page 35
TECH TIPS
REQUESTING ASSISTANCE OR SERVICE
To avoid unnecessary service calls, please check the “Troubleshooting” section of your Use and Care Guide. It may save you the cost of a service call. If you still need help, follow the instructions below.
1. If the problem is not due to one of the
items listed in the “Troubleshooting” section of your Use and Care Guide*:
Call the Whirlpool or Inglis Limited Con­sumer Assistance Center telephone num­ber. Dial toll-free from anywhere:
In the U.S.A. — Call 1-800-253-1301 In Canada — Call 1-800-461-5681
8:30 a.m. - 6:00 p.m. (EST)
One of our trained consultants can instruct you in how to obtain satisfactory operation from your appliance or, if service is neces­sary, recommend a qualified service com­pany in your area.
If you prefer, write to:
In the U.S.A. — Whirlpool Brand Home Appliances Consumer Assistance Cen­ter c/o Correspondence Department 2000 North M-63 Benton Harbor, MI 49022-2692
In Canada — Consumer Relations De­partment Inglis Limited 1901 Minnesota Court Mississauga, Ontario L5N 3A7
Please include a daytime phone number in your correspondence.
2a.If you need service in the U.S.A.*:
Whirlpool has a nationwide network of des­ignated Whirlpool service companies. Whirl­pool designated service technicians are
trained to fulfill the product warranty and provide after-warranty service, anywhere in the United States. To locate the desig­nated Whirlpool service company in your area, call our Consumer Assistance Center telephone number (see Step 1) or look in your telephone directory Yellow Pages un­der:
• APPLIANCE-HOUSEHOLD MAJOR, SERVICE & REPAIR (See Whirlpool Appliances or Authorized Whirlpool Service—Example:
• WASHING MACHINES & DRYERS, SERVICE & REPAIR (See Whirlpool Appliances or Authorized Whirlpool Service—Example:
2b.If you need service in Canada*: Contact “Inglis Limited Appliance Service”
from anywhere in Canada at — 1-800-807-
6777.
3. If you need FSP® replacement parts:
FSP® is a registered trademark of Whirlpool Corporation for quality parts. Look for this symbol of quality whenever you need a replacement part for your whirlpool appli­ance. FSP replacement parts will fit right and work right because they are made to the same exacting specifications used to build every new Whirlpool appliance.
To locate FSP replacement parts in your area, refer to Step 2 or call the Consumer Assistance Center number (see Step 1).
* When asking for help or service: Please
provide a detailed description of the prob­lem, your appliance’s complete model and serial numbers, and the purchase date. (See the “A Note to You” section of your Use and Care Guide.) This information will help us respond properly to your request.
XYZ Service Co.
XYZ Service Co.
)
)
6-1
Page 36
WHIRLPOOL GAS RANGE WARRANTY
LENGTH OF WARRANTY:
ONE-YEAR FULL WARRANTY
FROM DATE OF PURCHASE.
WHIRLPOOL WILL PAY FOR:
FSP® replacement parts and repair labor costs to correct defects in materials or work­manship. Service must be provided by an authorized Whirlpool service company.
WHIRLPOOL WILL NOT PAY FOR:
A. Service calls to:
1. Correct the installation of the range.
2. Instruct you how to use the range.
3. Replace house fuses or correct house wiring.
4. Replace owner-accessible light bulbs.
5. Correct house plumbing.
B. Repairs when the range is used in other than
normal, single-family household use.
C. Pickup and delivery. The range is designed to
be repaired in the home.
D. Damage to the range caused by accident, alter-
ation, misuse, abuse, fire, flood, acts of God, or use of products not approved by Whirlpool.
E. Repairs to parts or systems resulting from unau-
thorized modifications made to the appliance.
F. In Canada, travel or transportation expenses for
customers who reside in remote areas.
G. Replacement parts or repair labor costs for units
operated outside the United States and Canada.
WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI­DENTAL OR CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclu-
sion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other rights which vary from state to state or province to province.
Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized Whirlpool dealer.
If you need service, refer to the “Requesting Assistance or Service” section on the previous page. After checking “Requesting Assistance or Service,” additional help can be found by calling the Whirlpool Consumer Assistance Center telephone number, 1-800-253-1301, from anywhere in the U.S.A. In Canada, contact your authorized Inglis Limited Appliance Service company, 1-800- 807-6777.
6-2
Page 37
— NOTES —
6-3
Page 38
— NOTES —
6-4
Page 39
Page 40
CORPORATION
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