Whelen MBPS07AA User Manual

®

ENGINEERING COMPANY INC.

51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: [phone]

Installation Guide:

Mirror-Beam™

2007 Chevy Tahoe

Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [e-mail]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed.
Before beginning the installation and/or operation of your new product, the installation technician and operator must
read this manual completely. Important information is contained herein that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive electronics,
systems and procedures.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other
vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling
begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire
passage holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the
mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or
located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a
projectile that could cause serious personal injury or death. Refer to your vehicle owner’s manual for the air bag
deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based
on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be
made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE
(-) battery post.

• If this product uses a remote device to activate or control this product, make sure that this control is located in
an area that allows both the vehicle and the control to be operated safely in any driving condition.

• Do not attempt to activate or control this device in a hazardous driving situation.

• This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these
lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result.

• Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking
(crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be
replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting
condition. Do not use a pressure washer to clean this product.

• It is recommended that these instructions be stored in a safe place and referred to when performing
maintenance and/or reinstallation of this product.

• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO
THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

Automotive: Lightheads

For warranty information regarding this product, visit www.whelen.com/warranty

©2007 Whelen Engineering Company Inc.
Form No. 14097B (050610)

Page 1

10mm bolt

under

cover

Remove speaker after

removing

door panel

Remove cover,

remove

two

10mm

bolts

Remove
mirror
inner
cover

Window

lock

Set

screw

behind

cap

Wire
Harness
Boot

To Remove the Side Mirror Assembly:

1. Remove the cover from behind the door pull and remove the two
10mm bolts underneath (Fig. 1).

2. Locate the small cover behind the door opener, pull it off and remove
the 10mm bolt underneath.

3. There are 16 snap-in fasteners located around the door panel.
Carefully pry the door panel loose but do not remove the panel yet.

4. Behind the door opener assembly remove the two 7mm bolts.

5. Unplug the 3 connectors behind the door pull. IMPORTANT: Be sure
to remember where the connectors plug in for reassembly.

6. Remove the door lock button and pull the door panel off then unplug
the wire harness that goes to the mirror.

7. Remove the triangular cover covering the inside of the mirror base.
Remove the three bolts underneath the cover that hold the mirror
assembly on then remove the mirror assembly from the vehicle.

Window lock

Window lock

Set screw

Set screw

behind cap

behind cap

Remove cover,

Remove cover,

remove two

remove two

10mm bolts

10mm bolts

Two 7mm bolts
behind opener
and door panel

10mm bolt

10mm bolt

under cover

under cover

DOOR PULL

Remove speaker after

Remove speaker after

removing door panel

removing door panel

DOOR OPENER

Remove

Remove

mirror

mirror

inner

inner

cover

cover

Wire

Wire

Harness

Harness

Boot

Boot

Fig. 1

Preparing Mirror Assembly:

Fig. 2

Preparing Wire Harness:

Because the harness cable
must be routed through a
specific, narrow and twisting
path within the mirror
assembly, it may be necessary
to temporarily extend the
length of the harness.

1. Locate the ty-wrap

2. Locate the end of the harness cable that has SOCKET-type terminals

(included) and cut the
fastener-end off.

installed on the free wires. Cut off the non-insulated wire (not used in
this application).

1. Remove the cover from the
front of the mirror assembly
(Fig. 2). (The cover snaps
off. Be careful not to brake
the snaps.)

2. Measure as shown (Fig. 3)
and mark off this location
onto the mirror assembly
cover, than drill the wire
hole through the cover
using a 3/8” drill.

Fig. 3

2¼"

2¼"

3¼"3¼"

3. Strongly secure the ty-wrap to the
harness cable with electrical or similar

Fig. 4

tape. It is important to have a sufficient
length of the ty-wrap secured to the
harness (2” minimum) (Fig. 4).

Routing Harness Cable:

1. Insert the end of the ty-wrap into the
mirror assembly via the same pathway
as the mirror power cable. Push the ty-wrap through this opening
until the end of the ty-wrap sticks out of the mirror base. Pull the ty­wrap until slack in the harness is gone (Fig. 5).

2. Pull the wire through
the housing and out
the wire exit hole.
There should not be
more than 4 - 5” of
harness sticking out of
the mirror assembly.

3. Insert the end of the
harness into the 3/8”
hole you drilled in the

Fig. 5

mirror assembly cover
and snap the cover

back onto the mirror assembly.

4. Remove the ty-wrap from the harness and insert the wire terminals
into their 2 - 3 position connectors (see wiring diagrams).

Affixing Mirror-Beam™ Housing to Mirror Assembly:

Note:The following procedure requires that the mirror assembly be

no colder than 60°F (18°C).

1. Remount the mirror assembly onto the mounting bracket using the
original hardware. Make sure that neither of the harness cables are
crimped or pinched. Tighten the bolts firmly.

2. Thoroughly clean the plastic mirror assembly and the inside surface
of the Mirror-Beam housing using a 50/50 mixture of isopropyl (not
rubbing) alcohol and water. Dry completely.

3. Locate the three, 6” strips of double-sided adhesive tape (included)
and position one 6” strip on the top and one on the bottom of the
mirror assembly. When properly positioned, the tape will be centered
between the inboard and outboard ends of the mirror assembly and
the leading edge of the tape will be set back approximately 1/4” from
the rear (mirror side) edge of the assembly. After the tape is
positioned, it is important to apply pressure to the protective backing
so that the tape adheres to the surface.

4. Cut the remaining 6” length of tape in half. Using the procedure
outlined in the previous step, adhere one 3” length of tape to the
outboard end of the mirror assembly and the remaining 3” length to
the curved “neck” of the mirror assembly.

5. Fold the protective backing strips on the top, bottom and outboard
tape strips so that 1/2” to 3/4” of backing is extended over the rear
edge of the plastic mirror assembly. Trim and remove the exposed
tape. Remove the protective backing from the tape strip on the “neck”
of the mirror.

6. Mount the Mirror-Beam housing onto the mirror assembly as shown.

The housing must fully engage the mirror assembly.

Press the housing firmly onto the exposed tape on the “neck” of the
mirror.

7. The remaining protective backing strips must now be removed. The
housing must not be in contact with the backing strips. Starting with
the outboard strip, and using a small, flat blade screwdriver gently
pry the housing about 1/4” away from the mirror assembly. Carefully
pull the protective strip “tab” created in step 6, and gently remove it
completely from the tape strip. Do not allow the strip to tear while
being removed.

Page 2

8. Repeat for the tape strips on the top and bottom of the assembly.

9. Apply pressure to the Mirror-Beam™ assembly at the tape locations.
Maintain pressure for a minimum of 20 minutes to allow the tape to
properly setup. This can be accomplished by wrapping the Mirror­Beam/mirror assembly tightly with adhesive tape.

WARNING! The tape adhesive used in this procedure is fully bonded

after 72 hours @ 70°F (21°C). During this period, do not
expose the Mirror-Beam to any unnecessary force, such
as the high-pressure water from a car wash.

WARNING! The outer surfaces of this product may be cleaned with

mild soap and water. Use of any other chemicals may
void product warranty. Do not use a pressure washer.

10. Locate the factory-drilled hole in the Mirror-Beam housing. Using a
.125” drill bit and the Mirror-Beam™ housing as a template, drill a
hole into the mirror housing. Locate the #8 x 1/2” sheet metal screw
(included) and secure the Mirror-Beam housing to the mirror housing.

Re-assembling the Mirror-Beam™ Assembly:

1. Re-connect the mirror assembly to it’s main power harness. Route
the Mirror-Beam™ harness through the door, along the same path as
the vehicle’s main power harness and connect to power (see wiring
diagrams). Remove the door speaker for easy access.

2. Cut the non-insulated wire off the harness. After the connections are
complete, confirm proper operation.

3. Using the original hardware, remount the mirror onto the vehicle.

WARNING! All customer supplied wires that connect to the

positive terminal of the battery must be sized to
supply at least 125% of the maximum operating
current and FUSED

at the battery to carry that load.
DO NOT USE CIRCUIT BREAKERS WITH THIS
PRODUCT!

IMPORTANT! It is the responsibility of the installation technician to

make sure that the installation and operation of this
product will not interfere with or compromise the
operation or efficiency of any vehicle equipment!

IMPORTANT! Before returning the vehicle to active service, visually

confirm the proper operation of this product, as well
as all vehicle components/equipment.

WARNING! The strobe light power supply is a high voltage device.

Do not remove strobe tubes or dismantle strobe light
head assemblies in the system while it is in operation.
Wait 10 minutes after turning off power before starting
work or any trouble shooting.

IMPORTANT WARNING!

CAUTION! DO NOT LOOK DIRECTLY AT THESE LEDS WHILE THEY ARE ON.
MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT!

Items 8 thru 12 (LED FLASHER)

WHITE-VIOLET

This wire will be
the color of the LED

BLACK

Scan-Lock™

3A Fuse

Items 3 thru 7 (STROBE)

RED
BLACK
WHITE

+12 VDC

GROUND

ANODE

CATHODE

TRIGGER

Items 22 thru 29 (LINEAR-LED)

WHITE-VIOLET

GREY

This wire will be
the color of the LED

BLACK

30

31

21

89

10

11 1 2

15

5

3

4

7

6

2

20

1

25

25

222324

28

29

26

27

24

OPERATION: Depending on which lighthead is installed in your

Mirror-Beam, you may be able to change flash patterns or
synchronize lightheads to flash simultaneously or alternately.
This manual gives you basic wiring and installation.
For information on the operation of your Mirror-Beam refer to
the lighthead manual included.

3A Fuse

14

Scan-Lock™

SYNC

+12VDC

GROUND

16

13

QTY QTY QTY

21212

A/R

A/R

A/R

A/R

A/R

111

111

1

1

11

2

11

111

PART NUMBER:

01-068360 8A__

01-068360 9A__

NOTE: If your Mirror-Beam™ housing does not have a metal insert where the

lighthead mounts to the housing, ITEMs 20 and 21 secure the lighthead.

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

ITEM

PART NUMBER

01-068360_A_L

01-068360_A_P

01-068360_A_S

14-104216-120

1

11-763226-000

2

1

01-0683565-A0

3

01-0683565-B0

4

5

01-0683565-C0

6

01-0683565-G0

01-0683565-R0

7

02-0383558513

8

A/R

02-0383558523

9

A/R

10

A/R

02-03835585C3

02-0383558543

A/R

11

02-0383558553

A/R

12

10-0320776-00

13

1

14

10-0522839-**

15-08121B-082

15

1

1

3

16

17

18

19

1

20

2

2

21

22

23

24

25

26

27

28

29

30

1

31

66-0416642-00

46-0742172-15

01-0415532-00

26-0315001-14

15-081416-100

21-12080905-1

01-066C289110

01-066C289120

01-066C289130

01-066C289140

01-066C289150

01-066C290-D0

01-066C290-E0

01-066C290-J0

11-484750-R01

11-484750-L01

Driver side

Passenger side

LIGHTHEAD
COLOR
MODEL

33

22

2

OR

MIRROR BEAM / LED - '07 TAHOE

MIRROR BEAM / PASSIVE LINEAR - '07 TAHOE

MIRROR BEAM / STROBE - '07 TAHOE

SCREW, #10-24 X 3/4" PPHMS

FLANGE, BLACK

ASSY, LINEAR STROBE - AMBER/AMP

ASSY, LINEAR STROBE - BLUE/AMP

ASSY, LINEAR STROBE - CLEAR/AMP

ASSY, LINEAR STROBE - GREEN/AMP

ASSY, LINEAR STROBE - RED/AMP

ASSY, LED FLASHER - AMBER/CLEAR 3 POS

ASSY, LED FLASHER - BLUE/CLEAR 3 POS

ASSY, LED FLASHER - WHITE/CLEAR 3 POS

ASSY, LED FLASHER - GREEN/CLEAR 3 POS

ASSY, LED FLASHER - RED/CLEAR 3 POS

LABEL, MADE IN USA FLAG

LABEL, P/N MIRROR BEAM (PASSENGER)

SCREW, #8 X 1/2" PPHSMS TYPE A SS BLACK

TAPE, MOUNTING

CABLE ASSEMBLY, 3/C

KIT, CABLE INSTALLATION 3/C

TY-WRAP, 14 1/2" BLACK / not shown

SCREW, 8 X 5/8 PPHSMS SS

SCREW GROMMET, #8

ASSY, LINEAR LED - AMBER/CLEAR/AMP

ASSY, LINEAR LED - BLUE/CLEAR/AMP

ASSY, LINEAR LED - WHITE/CLEAR/AMP

ASSY, LINEAR LED - GREEN/CLEAR/AMP

ASSY, LINEAR LED - RED/CLEAR/AMP

ASSY, LINEAR LED - RED-WHT/CLEAR/AMP

ASSY, LINEAR LED - BLU-WHT/CLEAR/AMP

ASSY, LINEAR LED - RED-BLU/CLEAR/AMP

HOUSING, PASS. SIDE - '07 TAHOE

HOUSING, DRIVER SIDE - '07 TAHOE

MODEL

COLOR

TAHOEA=

A=

AMBER-AMBER

B=

BLUE-BLUE

C=

CLEAR-WHITE

G=

GREEN-GREEN

R=

RED-RED

1=

AMBER-CLEAR

DESCRIPTION

BLUE-CLEAR

2=

GREEN-CLEAR

4=

RED-CLEAR

5=

RED/WHT-CLEAR

D=

BLU/WHT-CLEAR

E=

RED/BLU - CLEAR

J=

LIGHTHEAD

S=
L=
P=

If your has a metal insert, ITEM 1 secures the lighthead.Mirror-Beam™

STROBE
LED (5mm)
LINEAR LED

Page 3