Whelen L360BGB User Manual

®

ENGINEERING COMPANY INC.

51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [e-mail]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [e-mail]

Installation Guide:

Perm / Pipe mount Kit with Branch Guard

For L31 and L32 Series Beacons

Whelen’s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen’s
written instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be
accounted for when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that he can operate
the system without taking his eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect and
use caution around live electrical connections.Grounding or shorting of electrical connections can cause high current arcing, which can cause personal
injury and/or vehicle damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic
interference. Therefore, after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate
free of interference from other components within the vehicle. Never power emergency warning equipment from the same circuit or share the same
grounding circuit with radio communication equipment. All devices should be mounted in accordance with the manufacturer’s instructions and securely
fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way
equipment should be mounted. This device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if
any. Any device mounted in the deployment area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the
device. Installer must be sure that this device, its mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or
sensors. Mounting the unit inside the vehicle by a method other than permanent installation is not recommended as unit may become dislodged during
swerving; sudden braking or collision. Failure to follow instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the
use of this warning device. PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING
DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC.

Warnings to Users

Warnings to Installers

Whelen’s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles
and personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that
other drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed
safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle
warning devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and
audible warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user’s
responsibility to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations
prior to the use of any emergency vehicle warning device. Whelen’s audible warning devices are designed to project sound in a forward direction away
from the vehicle occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be
installed and operated in accordance with the standards established by the National Fire Protection Association.

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation
and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein
that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.

• Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture.

• Failure to use specified installation parts and/or hardware will void the product warranty.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged
by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards
or remnants. Install grommets into all wire passage holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50
mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment
area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to
your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting
location, based on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended
procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use
cigar power cords).

• If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and
the device to be operated safely in any driving condition.

• Do not attempt to activate or control this device in a hazardous driving situation.

• This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into
these lights. Momentary blindness and/or eye damage could result.

• Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration.
Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product
regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product.

• It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this
product.

• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE

Automotive: Beacons

AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

©2004 Whelen Engineering Company Inc.
Form No.13954A (061314)

For warranty information regarding this product, visit www.whelen.com/warranty

Page 1

Note: orientation
of "WHELEN"
on plastic dome.

NOTE: orientation of
Cage Bars

NOTE: location of

Cable Exit Slot

on Base Plate

Fastex
Grommet

Fastex
Grommet

Fastex
Grommet

Fin
Tree
Clip

Fin
Tree
Clip

Fin
Tree
Clip

Installation: Permanent Mount

#8/#10 FASTEX
GROMMET
(QTY 3)

#10-24 X 3/8"
PPHMS SS
(QTY 4)

360 LED BEACON

BLACK:

AS CAST:

BASE PLATE
(QTY 1)
SILVER:

P/N 11-384208-019

P/N 11-384208-007

P/N 11-384208-000

#10 X 3/4"
PPHSMS SS
(QTY 4)

#10 X 3/4" PPHSMS
(QTY 3)

L360 SERIES
MOUNTING GASKET

(QTY 1)

P/N 38-0263992-00

#6-32 X 5/16
WIZ LOCK NUT
ZINC PLATED

REFERENCE:
SUPER-LED
L360 SERIES

CAGE BAR
BRANCH
GUARD

REFERENCE:
L360 BASE

Shown without
LED's & parts
for clarity.

PINE TREE CLIP
(QTY 3)

#6-32 x 1" PPHMS SS

1. Remove the mounting gasket from the beacons base (if
present) and discard.

2. Install the 3 fin pine tree clips into the drain holes of the
beacons base by pushing them firmly into the 3 holes
indicated in figure 1.

3. Install the Fastex grommets into the 3, square mounting
holes in the bottom of the beacons base (Fig. 1).

4. Secure the base plate to the beacon base by screwing
the 3 sheet metal screws into the Fastex grommets you
installed in step 3.

NOTE: The way you re-assemble the beacon will
determine which way the beacon faces when
mounted to the vehicle. Take note in figure 1 as to
where the cable exit slot and cage bars should be
located when assembled correctly. If assembled
improperly, the cage will block the LED display and
front and rear flash patterns will be reversed.

5. Place the base plate (with beacon) onto the mounting
surface in the exact mounting location and mark the 4
mounting holes off onto the mounting surface.

6. Remove the base plate and drill the 4 mounting holes
into the mounting surface using an appropriately sized
drill for the #10 X 3/4” sheet metal screws.

7. Place the mounting gasket onto the mounting surface
lining up the mounting holes you drilled in step 5 with
the holes in the gasket.

8. Place the assembled beacon and base plate onto the
mounting surface lining up the mounting holes with the
holes in the base plateand secure the beacon to the
surface with the #10 X 3/4” sheet metal screws.

9. Insert the cage bars into the base plate as shown and
secure them with the set screws.

10. Extend the wires to your power source and refer to the
beacons manual for wiring and operation.

Installation: 1” NPT Pipe Mount:

1. Turn the beacon upside-down and remove the base
gasket from the base and discard it. Install the fastex
grommets into the 3, square mounting holes in the
bottom of the base.

Fig. 1

2. Install the 3 fin pine tree clips into the drain holes of the
base by pushing them firmly into the 3 holes (Fig. 1).

3. Feed the beacon wires through the base plate and secure
the base plate to the beacon base, by screwing the 3 sheet
metal screws into the Fastex grommets you installed in
step 3. (See re-assembly note in step 3 perm. mount)

4. Feed the beacon wires through the pipe then screw the
beacon onto the pipe, being careful not to pinch or strain
the wires. Hand tighten the unit onto pipe.

5. Extend the wires to your power source and refer to the
beacons manual for wiring and operation.

Page 2