Whelen HHS2200 User Manual

ENGINEERING COMPANY INC.
CAUTION
Loud siren noise can cause hearing damage and/or loss.
Refer to OSHA Section 1910.95 prior to putting ANY siren into service!
Wear
Protection!
ACTIVATION OF THIS SIREN MAY DAMAGE UNPROTECTED EARS!
51 Winthrop Road Chester, Connecticut 06412-0684 Phone: (860) 526-9504 Fax: (860) 526-4078
Installation/Operating Guide
Programmable Hand-Held Siren/
Light Control System
Model HHS2200
Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: autocan@whelen.com Customer Service e-mail: custserv@whelen.com
DANGER! Sirens produces extremely loud emergency warning tones! Exposure to these
tones without proper and adequate hearing protection, could cause ear damage and/or hearing loss! The Occupational Safety & Health Administration (www.osha.gov) provides information necessary to determine safe exposure times in Occupational Noise Exposure Section 1910.95. Until you have determined the safe exposure times for your specific application, operators and anyone else in the immediate vicinity should be required to wear an approved hearing protection device. FAILURE TO FOLLOW THIS RECOMMENDATION COULD CAUSE HEARING LOSS!
Safety First
This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage.
Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.
If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes.
If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.
Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle.
For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post.
If this product uses a remote device to activate or control this product, make sure this control is located in an area that allows both the vehicle and the control to be operated safely in any driving condition. DO NOT ATTEMPT TO ACTIVATE OR CONTROL THIS DEVICE IN A HAZARDOUS DRIVING SITUATION.
It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product.
FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!
Automotive: Sirens/Switches
For warranty information regarding this product, visit www.whelen.com/warranty
©2008 Whelen Engineering Company Inc. Form No.14207E (113012)
Page 1
This Page Intentionally Left Blank
Page 2
Specifications
General
Input Voltage 12.8 VDC ±20%
Negative Ground Only Siren Input Current 16 Amps Max. Siren Input Fuse 20 Amps Stand-by Current (backlight off) < 1mA (typ) Operating Temperature -30°C to +60°C Storage Temperature -40°C to +70°C Humidity 99% (Non-condensing)
Outlet Current
Outlet #1 10 Amps Max. (fused) Outlet #2 10 Amps Max. (fused) Outlet #3 10 Amps Max. (fused) Outlet #4 10 Amps Max. (fused) Outlet #5 10 Amps Max. (fused) Outlet #6 10 Amps Max. (fused) Outlet #7 10 Amps Max. (fused) Outlet #8 10 Amps Max. (fused) Outlet #9 15 Amps Max. (fused) Outlet #10 (Icon Driver) 250 mA Max. (internally fused)
NOTE: Outlets 1 thru 9 are “Positive Switching.” Loads connected to each relay output should be gounded to the battery.
NOTE: Total current of Outlets 1 - 9 not to exceed 75 Amps
Dimensions (Amp/Relay Module)
Height 2.560 inches Width (incl. mounting flanges) 8.082 inches Depth 7.275 inches
Dimensions (Control Head)
Height 5.30 inches Width 2.25 inches Depth 1.12 inches
Page 3
Installation
Amp/Relay Module
1. Locate a suitable mounting location. A dry, cool compartment is a good choice.
2. Position the amp/relay module on the proposed mounting location. Using an awl or similar tool, scribe the mounting surface where the mounting holes are to be drilled. Make sure that this mounting area allows sufficient ventilation for the amp/relay module.
Caution: As mounting the amp/relay module will require drilling, it is absolutely necessary to make sure that no other vehicle components could be damaged in the process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.
2. Route the BLACK wire (1-4) from the amp/relay module to the NEGATIVE battery terminal.
3. Route the three RED wires (1-1 thru 1-3) from the amp/relay module to the POSITIVE battery terminal. Fuse each of these wires as follows:
1-1 (Relay) 40 Amp 1-2 (Relay) 40 Amp 1-3 (Siren) 20 Amp
NOTE: These fuses must be located within 2 wire feet of the battery.
Do not install these fuses into their holders until all wiring connections are completed!
3. Remove the module from its mounting area, and using a drill bit sized for a #10 sheet metal screw, drill a hole in each of the areas scribed in the previous step.
4. Return the module to its mounting location and using #10 x 3/4” sheet metal screws (provided), secure the module onto its mounting surface. Be sure to install a #10 internal tooth lock washer (included) onto each mounting screw before mounting the unit. IMPORTANT: The amp/relay module case must be either mounted on, or grounded to the vehicle chassis.
Hand-held Controller/Microphone
The system is controlled using a hand-held controller. This controller is comprised of a microphone (with Push-To-Talk key) and 12 illuminated push-buttons.
IMPORTANT: Do not remove the protective plastic from the control head until the installation is complete!
The mounting bracket for the controller should be located within a comfortable reaching distance from the operator.
IMPORTANT AIR BAG WARNING! Do not install this product or route any wires in the air bag deployment zone of your vehicle. Equipment mounted or located in air bag deployment zones will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner’s manual to learn the air bag deployment zones for the vehicle. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle.
Wiring
WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the maximum operating current and FUSED load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
Refer to the wire chart on page 6 to help determine the required wire sizes needed for each circuit.
NOTE: Item numbers reference the illustration found on page 8.
IMPORTANT! Wires connecting to the amp/relay module have the proper terminals pre-installed from the factory. WHELEN DOES NOT RECOMEND RE-TERMINATING ANY WIRES.
System Power (Items 1-1 thru 1-4)
1. Locate the high-current Molex™ connector and wires (included) sized to fit into the system power connectors (items 1-1 thru 1-4).
at the battery to carry that
4. Complete the connections and plug the connectors into the amp/ relay module.
Outlets
This system offers 8 Outlets. Each of these outlets provides +12VDC with a maximum circuit capacity of 8 Amps. If the user desires, the system can be wired so that a 9th outlet is available (instead of a Dry Contact Relay).
Icon Driver (Item 5-7 WHT/YEL)
This output provides +12VDC with a maximum circuit capacity of 250 mA.
This output becomes active whenever a siren tone is active.
Siren Speaker (Items 6-1 ORG & 6-2 BRN)
1. Route the wires from 6-1 and 6-2 from the amp/relay module to the siren speaker.
2. Connect 6-1 to the ORG speaker wire (speaker high).
3. Connect 6-2 wire to BRN speaker wire (speaker low).
NOTE: For dual speaker installation, connect the second speakers wires to the same destinations as the first speakers wires (see page 7).
Radio Rebroadcast (Items 5-1 BLU & 5-6 BLU)
The wires from 5-1 & 5-6 are used to connect your two-way radio’s external speaker for radio rebroadcast. This is an optional connection and will not effect the other operations.
Note: Radio rebroadcast will NOT work with amplified remote speakers! If your remote speaker is amplified (i.e.: contains a power amp circuit in the speaker assembly), do not enable the radio rebroadcast feature.
1. Locate the two wires that connect the external speaker to the two­way radio, cut one of them and splice one of the BLU wires into this circuit.
2. Cut the remaining speaker wire and splice the remaining BLU wire into this circuit.
Backlighting (Item 5-2 WHT/ORG)
1. Route the wire from 5-2 to the vehicle’s marker light circuit.
2. Splice this wire into this circuit to enable the control head backlighting to be active whenever the vehicle’s marker light is active.
Inputs Horn Ring Inputs (Item 5-4 WHT/BLK or 5-9 BLK/WHT)
If Hands-Free siren control is desired, the vehicle horn ring circuit must be integrated into the siren system as shown in the wiring diagrams on page
7.
Page 4
F1
(POS.1)
Common (6-5 WHT)
Normally Closed
(6-3 WHT/BLU)
Normally Open (6-4 WHT/BLK)
Fuse in
Dry-Contact
Position
Fuse in
15 Amp Outlet
Position
F1
(POS.2)
+12VDC
OUTLET #1
OUTLET #2
OUTLET #3
OUTLET #4
OUTLET #5
OUTLET #6
OUTLET #7
OUTLET #8
F3F2F1F4 F5 F6 F7 F8 F9
F10
SIREN
-20-
-10-
-10-
-10-
-10-
-10-
-10-
-10-
-10-
-15--15-
Radio Repeat Potentiometer
PA Volume Potentiometer
Pos.1: ISOLATED RELAY
POSITION
Pos.2: 15A OUTLET
POSITION
F1 F2 F3 F4 F5 F6 F7 F8 F9
F10
-
-
-
-
-
-
-
-
-
-
see text
Outlet #1
#2 #3 #4 #5 #6 #7 #8
Siren
Outlet Outlet Outlet Outlet Outlet Outlet Outlet
Module Fuses
A
A­B-
C-
1­2­3­4­5­6­7­8­9-
Note: Keypad lighting may be suspended when the P-T-T button is activated.
Outlet 1 Outlets1&2 Outlets 1,2&3* H/F (Outlet 9) MAN Airhorn Siren Radio Alley (Outlets4&5) Outlet 6 Outlet 7 Outlet 8
B
C
1
4 7
2 5 8
3 6
9
LCPA Low Current Power Activation Inputs (5-3 WHT/RED or 5-8 RED/WHT)
If desired, this system can be switched on (or activated) using Low Current Power Activation (LCPA) inputs. This is accomplished by connecting the appropriate LCPA input wire to the desired signal. If the polarity of the signal to be used is Positive (+), use LCPA Input 5-3. If the polarity of the signal is Negative (-), use LCPA Input 5-8.
Park-Kill (Item 5-5 WHT/GRN or 5-10 GRN/BLK)
This feature will automatically suspend an active siren tone when the transmission is shifted into Park. If this feature is desired, the installer must first determine if the signal wire from the transmission neutral safety switch is switching the positive or negative side of the circuit. Use 5-5 if the signal is switching Positive. Use 5-10 if the signal is switching Negative.
Using 18 to 22 gage wire, extend and connect the appropriate wire from the amp/relay module to the vehicle’s transmission neutral safety switch signal wire.
Isolated Relay (Outlet 9)
The position of Fuse F1 determines the function of wires 6-3, 6-4 & 6-5. When the fuse is in Position 1, these wires act as a Isolated 15 Amp Relay. When the fuse is in Position 2, wires 6-3 and 6-4 act as Outlet #9. Refer to the schematic shown for the electronic properties of this circuit.
Hands-Free Siren (Items 33 & 37) (Optional)
Hands-Free connection allows siren tones to be initiated and controlled using the vehicle horn ring button. Using a customer supplied relay capable of handling the current of your vehicle horn, connect as shown on page 7.
PA Volume Adjustment
Locate the PA adjustment pot (potentiometer) on the side of the amp/relay module. Using a small, flat-blade screwdriver, set the potentiometer to its middle position. With the system on, activate the PTT (Push To Talk) feature on the optional microphone. Adjust the potentiometer until a satisfactory PA volume level is achieved using a normal speaking voice.
Radio Repeat Volume Adjustment
To Adjust the Radio Repeat Levels: Before placing this unit into service, the Radio Repeat output volume must be adjusted to satisfactory operating levels. To adjust this level, a small, flat-blade screwdriver is needed. Locate the Radio Repeat adjustment potentiometer on the side of the amp/relay module. Set the volume of the vehicle’s two-way radio to it’s normal operating level. Press the RAD button on the control head to activate Radio Repeat. As incoming transmissions are received, adjust the Radio Repeat potentiometer to set the desired level. Turn the potentiometer clockwise to increase the level and counter-clockwise to decrease the level.
Amp/Relay Module Fuses
For ease of access, all of the amp/relay module fuses are accessible from outside the case.
Hand-Held Controller Default Push Button Operation
Button A - This button activates Outlet 1.
Button B - This button activates Outlets 1 & 2.
Button C - This button activates Outlets 1, 2 & 3. NOTE: If Dip Switch 3 is
in the ON position, this button will also turn the siren on.
Button 1 - This button puts the siren into Hands-Free mode. In this mode, the WAIL tone is initiated by either pressing the Horn Ring or Button 2 (see Button 2 for details).
Button 1 also activates Outlet 9.
Button 2 - While Button 1 is active, pressing this button (or the horn ring) will produce a WAIL tone. Subsequent presses of the horn ring or button 2 will cycle the tone between WAIL and YELP. Two rapid presses will stop the tone. While Button 1 is inactive, pressing Button 2 will generate a tone that will ramp up to and sustain a specific pitch until this button is released.
Button 3 - This button will broadcast the Airhorn tone until it is released. This tone will over-ride all other siren tones.
Button 4 - This button activates the WAIL tone. A second press will stop that tone. Pressing button 2 will change the tone to YELP.
Button 5 - This button will rebroadcast your radio output through the siren speaker. This button is enabled by default.
Page 5
Button 6 - This button activates Outlets 4 and 5. This button cycles in the
5 Amps
55 Amps
10 Amps
60 Amps
15 Amps
65 Amps
20 Amps
70 Amps
25 Amps
75 Amps
30 Amps
80 Amps
35 Amps
85 Amps
40 Amps
90 Amps
45 Amps
95 Amps
50 Amps
100 Amps
6 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient
22 AWG 20 AWG 18 AWG 16 AWG 14 AWG
12 AWG 10 AWG
8AWG 6AWG 4AWG 2AWG
9.5 Feet 5 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient 15 Feet 7.5 Feet 5 Feet 4 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient
24.5 Feet 12 Feet 8 Feet 6 Feet 5 Feet 4 Feet 3.5 Feet 3 Feet Insufficient Insufficient 39 Feet 19.5 Feet 13 Feet 9.5 Feet 8 Feet 6.5 Feet 5.5 Feet 5 Feet 4.5 Feet 4 Feet 62 Feet 31 Feet 20.5 Feet 15.5 Feet 12.5 Feet 10.5 Feet 9 Feet 7.5 Feet 7 Feet 6 Feet 98 Feet 49 Feet 32.5 Feet 24.5 Feet 19.5 Feet 16.5 Feet 14 Feet 12.5 Feet 11 Feet 10 Feet
156 Feet 78 Feet 52 Feet 39 Feet 31 Feet 26 Feet 22.5 Feet 19.5 Feet 17.5 Feet 15.5 Feet
248.5 Feet 124 Feet 82.5 Feet 62 Feet 49.5 Feet 41.5 Feet 35.5 Feet 31 Feet 27.5 Feet 25 Feet 395 Feet 197.5 Feet 131 Feet 98.5 Feet 79 Feet 66 Feet 56.5 Feet 49.5 Feet 44 Feet 39.5 Feet 629 Feet 314 Feet 209 Feet 157 Feet 125.5 Feet 104.5 Feet 89.5 Feet 78.5 Feet 69.5 Feet 63 Feet
Maximum Current Draw Through The Wire
Wire Gauge
22 AWG 20 AWG 18 AWG 16 AWG 14 AWG
12 AWG 10 AWG
8AWG 6AWG 4AWG 2AWG
Maximum Current Draw Through The Wire
Wire Gauge
Wire Gauge Calculation Chart
Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient
3.5 Feet 3 Feet 3 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient
5.5 Feet 5 Feet 5 Feet 4.5 Feet 4 Feet 4 Feet 3.5 Feet 3.5 Feet 3.5 Feet 3 Feet 9 Feet 8 Feet 7.5 Feet 7 Feet 6.5 Feet 6 Feet 6 Feet 5.5 Feet 5 Feet 5 Feet
14 Feet 13 Feet 12 Feet 11 Feet 10.5 Feet 10 Feet 9 Feet 8.5 Feet 8 Feet 8 Feet
22.5 Feet 20.5 Feet 19 Feet 17.5 Feet 16.5 Feet 15.5 Feet 14.5 Feet 14 Feet 13 Feet 12.5 Feet 36 Feet 33 Feet 30.5 Feet 28 Feet 26.5 Feet 24.5 Feet 23 Feet 22 Feet 21 Feet 19.5 Feet 57 Feet 52.5 Feet 48.5 Feet 45 Feet 42 Feet 39 Feet 37 Feet 35 Feet 33 Feet 31.5 Feet
Button
Decal
Plate
following manner:
1st Press - Activates Outlet 4 2nd Press - Activates Outlet 5 3rd Press - Activates Outlets 4 & 5 4th Press - Deactivates Outlets 4 & 5
Button 7 - This button activates Outlet 6.
Button 8 - This button activates Outlet 7.
Button 9 - This button activates Outlet 8.
Multi-Function Deactivation - To turn off all active operations, press and
hold any active keypad button for at least 2 seconds.
Dip Switch Functions
The amp/relay module contains a bank of 4 dip switches. The function of each switch is as follows:
DS1 - This dip switch must remain in the ON position at all times.
DS2 - This switch determines the audio characteristics of the WAIL siren
tone. If the DS2 is in the OFF (default) position, an ‘electronic’ siren tone will be generated. If DS2 is in the ON position, a simulated ‘mechanical’ siren tone will be generated.
DS3 - This switch controls the siren pursuit tone. If DS3 is in the ON position, the WAIL tone is generated when button 3 is pressed. If DS3 is in the OFF position, no siren tone is generated when button 3 is pressed.
DS4 - This switch determines the method that will be used to turn the siren system on. If the switch is in the ON position, the system is turned on by switching the high-current main power lines (1-3 & 1-4). If this is desired, a switch sized to handle the entire current load must be installed in-line with both 1-3 and 1-4.
If the DS4 is in OFF position, the system is turned on via the LCPA wire (5­3 or 5-8).
NOTE: The controller is shipped without any button decals installed. Do not place button decals directly onto the buttons. Install a plate onto each button first and then adhere the desired button decal onto that plate.
Programing
The button functions of the controller may be reprogramed using the HHS 2200 Plus Configuration software. The amp/relay module must first be connected to the programing computer via the USB Port.
Refer to the online help provided with the software for programming procedures.
Wire Gauge Chart
Page 6
1
4321
234
5
678910
1
ON
OFF
234
(+)
Battery
(-)
5-1 BLU - Radio In 5-2. WHT/ORG - Backlight 5-3. WHT/RED - Low Current System Switch (+ Act.) 5-4. WHT/BLK - Horn Ring (+ Activation) 5-5. WHT/GRN - Park Kill (+ Activation) 5-6. BLU - Radio In 5-7. WHT/YEL - Icon Driver 5-8. RED/WHT - Low Current System Switch (- Act.) 5-9. BLK/WHT - Horn Ring (- Activation) 5-10. GRN/BLK - Park Kill (- Activation)
1-1 RED 8 AWG Min.*
40A Fuse
20A Fuse
40A Fuse
1-2 RED 8 AWG Min.*
1-3 RED 10 AWG Min.*
1-4 BLACK 10 AWG Min.*
RELAY (+)
RELAY (+)
SIREN (+)
GROUND (-)
Refer to the Wire Gage chart for wire size requirements based on actual wire length.
*
Two-Way
Radio
7-1.
2.
3.
4.
5.
6.
7.
8.
7­7­7­7­7­7­7-
BRN - Outlet #1 RED Outlet #2
Outlet #3
Outlet #4
Outlet #5
Outlet #6
Outlet #7
Outlet #8
­ORG ­YEL ­GRN ­BLU ­VIO ­GRY -
6­6­6-
5.
4.
3.
2.
6-1.
6-
To
Input #4
12345 12345678
CUT
Fuse in “Dry Contact Relay” position
VEHICLE
HORN
WHT
WHT
BLK
BLK
WHT - Isolated Relay (Common) / 10 Amp Max. WHT/BLK - Isolated Relay (Normally Open) / 10 Amp Max. WHT/BLU - Isolated Relay (Normally Closed) / 10 Amp Max.
BRN - Siren
ORG - Siren
HORN
RELAY
Speaker
2 (optional)
Speaker
1
12345 12345678
7-1.
2.
3.
4.
5.
6.
7.
8.
7­7­7­7­7­7­7-
BRN - Outlet #1 RED Outlet #2
Outlet #3
Outlet #4
Outlet #5
Outlet #6
Outlet #7
Outlet #8
­ORG ­YEL ­GRN ­BLU ­VIO ­GRY -
To
Input #4
WHT
WHT
BLK
BLK
6­6­6-
5.
4.
3.
2.
6-1.
6-
WHT - NOT USED (cut & insulate this wire) WHT/BLK - Outlet #9 / 10 Amp Max. WHT/BLU - NOT USED (cut & insulate this wire)
BRN - Siren
ORG - Siren
VEHICLE
HORN
HORN
RELAY
HORN RING
TRANSFER
RELAY
(customer supplied)
Fuse in “Outlet #9” position
N.C.
N.O.
Speaker
2 (optional)
Speaker
1
Front Panel Wiring
Rear Panel Wiring (example 1)
Rear Panel Wiring (example 2)
System Wiring Guide
Page 7
Amp Relay Module I/O
Amp/Relay Module
Input/Output Identification
Item #5 5-1 Radio In 5-2 Backlight 5-3 Low Current System Switch (+ Activation) 5-4 Horn Ring (+ Activation) 5-5 Park Kill (+ Activation) 5-6 Radio In 5-7 Icon Driver 5-8 Low Current System Switch (- Activation) 5-9 Horn Ring (- Activation) 5-10 Park-Kill (- Activation)
Item #7 7-1 Outlet #1 7-2 7-3 7-4 7-5 7-6 7-7 7-8
Outlet #2 Outlet #3 Outlet #4 Outlet #5 Outlet #6 Outlet #7 Outlet #8
Item #6 6-1 Siren 6-2 Siren
-3 Isolated Relay (Normally Closed)
-4
-5
6 6 Isolated Relay (Normally Open) 6 Isolated Relay (Common)
Item #4 Controller Port
Item #3 USB Port
Item #2 2-1 Dip Switch #1 2-2 Dip Switch #2 2-3 Dip Switch #3 2-4 Dip Switch #4
Item #1 1-1 1-2 1-3 1-4
Relay (+) Relay (+) Siren (+) Ground (-)
1
4321
234
5
678910
1
ON
OFF
234
1234
5
1
2
3 56784
Wiring ID
Page 8
Loading...