Whelen CANWC1 User Manual

®

ENGINEERING COMPANY INC.

CAUTION

Loud siren noise can cause hearing damage and/or loss.

Refer to OSHA Section 1910.95 prior to putting ANY siren into service!

Wear

Protection!

ACTIVATION OF THIS SIREN MAY DAMAGE UNPROTECTED EARS!

51 Winthrop Road Chester, Connecticut 06412-0684 Phone: (860) 526-9504

Installation/Operating Guide:

CanTrol™ WC

Siren/Light Control System

Fax: (860) 526-4078 Internet: www.whelen.com Sales e-mail: autosale@whelen.com Canadian Sales e-mail: canadiansales@whelen.com Customer Service e-mail: custserv@whelen.com

DANGER! Sirens produce extremely loud emergency warning tones! Exposure to these

tones without proper and adequate hearing protection, could cause ear damage and/or hearing loss! The Occupational Safety & Health Administration (www.osha.gov) provides information necessary to determine safe exposure times in Occupational Noise Exposure Section 1910.95. Until you have determined the safe exposure times for your specific application, operators and anyone else in the immediate vicinity should be required to wear an approved hearing protection device. FAILURE TO FOLLOW THIS RECOMMENDATION COULD CAUSE HEARING LOSS!

Safety First

This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage.

• Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.

• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes.

• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly.

• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle.

• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post.

• If this product uses a remote device to activate or control this product, make sure this control is located in an area that allows both the vehicle and the control to be operated safely in any driving condition. DO NOT ATTEMPT TO ACTIVATE OR CONTROL THIS DEVICE IN A HAZARDOUS DRIVING SITUATION.

• It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product.

• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!

Automotive: CanTrol™

For warranty information regarding this product, visit www.whelen.com/warranty

Page 1

Table of Contents

Specifications......................................................................................................................... page 3

Installation

Amp/Relay Module ......................................................................................................... page 4

Control Head (Bail Strap Mount) .................................................................................... page 4

Control Head (Havis Console Mount)............................................................................. page 4

Microphone..................................................................................................................... page 4

Wiring

System Power ................................................................................................................ page5

Ignition Sense................................................................................................................. page 5

Outputs........................................................................................................................... page 5

Siren Speaker................................................................................................................. page 5

Radio Rebroadcast......................................................................................................... page 5

Backlighting ....................................................................................................................page5

Inputs.............................................................................................................................. page 5

Hands-Free Siren ........................................................................................................... page 5

Public Address (PA) Volume Adjustment........................................................................ page 4

Radio Repeat Volume Adjustment ................................................................................. page 4

ConTrol System Worksheet................................................................................................... page 10

CanTrol Installation Worksheet (J-1 & J-2)............................................................................ page 11

CanTrol Installation Worksheet (J-4) ..................................................................................... page 12

CanTrol Installation Worksheet (J-17) ................................................................................... page 13

Illustrations

Bail Strap Mounting ............................................................................................................... page 4

Hands-Free Transfer Relay ................................................................................................... page5

Control Head Cable Strain Relief........................................................................................... page 5

CanTrol™ Module Identification ............................................................................................ page 6

Wire Gage Calculation Chart................................................................................................. page8

System Wiring - 1 .................................................................................................................. page 9

Page 2

Specifications

General

Input Voltage 12 VDC ±20%

Negative Ground Only

Main Input Current 80 Amps Max. Main Input Fuse 2 Fuses @ 40 Amps ea.

Standby Current (backlight off) Ign.On - 80mA (typ) / Ign.Off - 100 uA (typ) Operating Temperature -30°C to +60°C Storage Temperature -40°C to +70°C Humidity 99% (Non-condensing)

Amp/Relay Module

Audio Bandwidth @ 25 Watts 300 to 10000 Hz ±3db Distortion @ 25Watts 1% Maximum Output Voltage @ 15VDC @11 ohms 24Vrms Maximum Speaker Impedance 5.5 Ohms Minimum

Outlet Current

LED Outlets J2 & J4 (32 Total) 2.5A Each (Internally Limited)

Note: Total combined current not to exceed 40 Amps

High Current Outlets J1 (8 Total) 10A Each (Fused)

Note: Outlets J1-5 thru J1-8 may be Positive or Negative activated Note: Total combined current not to exceed 40 Amps

LC AUX Outlets (J4-1, J4-2, J4-11) 250mA Each (Internally Limited)

Input Operation

Logic Inputs 1-4 Positive or Negative Activation Logic Inputs 5-8 Positive Activation Only Analog Inputs 1-3 0 - 12VDC Ignition Sense Connected to 12VDC Ignition Switch

Dimensions (Amp/Relay Module)

Height 3.25 inches Width 7.62 inches Depth 9.50 inches

Dimensions (Control Head)

Height 3.58 inches Width 6.85 inches Depth 1.32 inches

Page 3

Installation

CanTrol™ Module

1. Locate a suitable mounting location. A dry, cool compartment is a good choice.

2. Position the CanTrol Module on the proposed mounting location. Using an awl or similar tool, scribe the mounting surface where the mounting holes are to be drilled. Make sure that this mounting area allows sufficient ventilation for the CanTrol™ module’s air vents and fans.

Caution: As mounting the CanTrol™ module will require drilling, it is absolutely necessary to make sure that no other vehicle components could be damaged in the process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.

3. Remove the module from its mounting area, and using a drill bit sized for a #10 sheet metal screw, drill a hole in each of the areas scribed in the previous step.

4. Return the module to its mounting location and using #10x3/4” sheet metal screws (provided), secure the module onto its mounting surface. Be sure to install a #10 internal tooth lock washer (included) onto each mounting screw before mounting the unit. IMPORTANT: The CanTrol™ module case must be either mounted on, or grounded to the vehicle chassis.

Control Head

The CanTrol™ control head features 18 push-buttons with active illumination, a 4-position slide switch (off, 1, 2 & 3) and a Traffic Advisor™ display that enables the operator to view a representation of the direction being displayed. There are two basic mounting brackets for the CanTrol™ control head. One allows the control head to be mounted into your vehicle’s console (if so equipped). The other allows the control head to be mounted directly onto the dash or other surface through the use of a bail strap mounting bracket. Regardless of the style selected, be sure to

observe the air bag warning on the cover of this manual.

Bail-strap mount

1. Position the bail strap in the selected mounting location. Using an awl or other suitable tool, scribe the surface where the mounting holes are to be drilled.

Caution: As mounting the control head will require drilling, it is absolutely necessary to make sure that no other vehicle components could be damaged in the process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.

2. Drill the mounting holes in the areas scribed in step 1. The size of the drill bit should be determined by the size of the mounting hardware (#10 sheet metal screw) and thickness of the mounting surface.

3. Using hardware provided (#10 x 3/4” sheet metal screw & #10 internal tooth lockwasher), secure the bail strap to the mounting location.

Note: There are 3 sets of holes on the bail strap for

positioning the control head at 3 different heights.

4. With the bail strap in place, insert the #10 x 3/8” hex head bolt into the assembly hole from the inner side of the bail strap. Place the #10 internal-tooth lock washer and the acorn nut on the protruding bolt on the outer side of the bail strap. Loosely secure the acorn nut to the hex head bolt.

Bail Strap Mount

Now slide the control head onto the bolt heads. Once it is in the position that the customer has chosen, and the control head has fully engaged the bolt heads, tighten the acorn nuts until the unit is firmly secured.

A third pair of mounting holes are provided that will enable the control head to be located much closer to the bail strap than the other pairs allow. If this closer location is used, the tips of the bail bracket may be broken off at the notches shown.

Havis Console Mount

The Havis console mounting kit includes all the necessary hardware needed to secure the control head to the mounting bracket for installation on a Havis console. The control head mounts onto the console mount bracket the same way the control head mounts onto the bail bracket as outlined previously except for the addition of a flat washer that must be inserted between the control head and the bracket. Please refer to the manual included with your console for specific information on securing the control head/mounting bracket assembly onto the console.

For installation into consoles by other manufacturers, a control head bracket designed for your console must be obtained from the console manufacturer.

Microphone (Item 8)

A 1/4” port is provided on the CanTrol™ module for installation of the microphone.

If the optional 20’ extension cord is used, install this cord as outlined above. Install the mic plug bracket (included with kit) in the desired area using #8 x 1/2” hardware (included). Route the cord to the plug bracket, install the cable end thru the bracket hole and fasten using the hex nut provided.

PA Volume Adjustment (Item 9)

Using a small, flat-blade screwdriver, set the potentiometer to its middle position. With the CanTrol™ system on, activate the PTT (Push To Talk) feature on the optional microphone. Adjust the potentiometer until a satisfactory PA volume level is achieved using a normal speaking voice.

Radio Repeat Volume Adjustment (Item 10)

To Adjust the Radio Repeat Levels: Before placing this unit into service, the Radio Repeat output volume must be adjusted to satisfactory operating levels. To adjust this level, a small, flat-blade screwdriver is needed. Locate the Radio Repeat adjustment potentiometer on the left side of the CanTrol™ module. Set the volume of the vehicle’s two-way radio to its normal operating level. Press the RAD button on the control head to activate Radio Repeat. As incoming transmissions are received, adjust the Radio Repeat potentiometer to set the desired level. Turn the potentiometer clockwise to increase the level and counter-clockwise to decrease the level.

Control Head Configuration:

There is an almost limitless number of configurations in which the CanTrol™ system can be programmed. Each of the available control heads operate differently from one another.

Additionally, each control head has its own, unique default configuration, based on the control head style and other system components. Refer to the CanTrol™ software to configure your specific configuration.

Page 4

Wiring

Hands-Free Transfer Relay

Horn Ring

Transfer Relay

(Customer Supplied)

Bosch™

Style

(Tyco-P&B P/N:VF4-45F11)

Generic

Style

To Vehicle

Car Horn

N.O.

N.C.

From Vehicle

Horn Relay

To

J4-1

To

J17-1

From Vehicle

Horn Relay

To Vehicle

Car HornToJ4-1

To

J17-1

30

87A

85 86

87

WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 125% of the maximum operating current and fused “at the battery” to carry that load (see wire chart on page 8).

NOTE: Item numbers reference the illustration found on page 6.

IMPORTANT! Wires connecting to the amp/relay module have the proper terminals pre-installed. If the customer needs to re-terminate these wires for any reason, the proper tool MUST be used to insure proper crimping.

System Power (Item 5)

1. Locate the 4-position Molex™ connector (item 5).

2. Using appropriately sized wire, extend the two RED wires to the Positive (+) battery terminal. Fuse each wire independently @ 40 Amps. DO NOT install these fuses until the wiring for the entire system has been completed.

3. Using appropriately sized wire, extend the two BLACK wires from the CanTrol™ module to the vehicle’s chassis ground. This is typically adjacent to the battery.

4. Complete the connections and plug the connectors into the CanTrol™ module.

Ignition Sense (Item 13)

1. Locate the RED/WHT wire at J17-7.

2. Connect this wire to the vehicle ignition switch. This will allow the CanTrol™ system to be turned off with the ignition switch.

Outputs

CanTrol™ offers the following outlets:

32 LED outputs (2.5A Max. each)

8 High Current outputs (10A Max. each)

3 Aux. outputs (250mA Max each)

Siren Speaker (Item 7)

1. Route the ORG and BRN wires from the CanTrol™ module to the siren speaker.

2. Connect ORG wire to the WHT speaker wire (speaker high).

3. Connect BRN wire to BLK speaker wire (speaker low).

NOTE: For dual speaker installation, connect the second speakers wires to the same destinations as the first speakers wires (see page 9).

Radio Rebroadcast (Item 13)

Two BLU wires (J17-8 & J17-16) are used to connect your two-way radio’s external speaker for radio rebroadcast. This is an optional connection and will not effect the other operations.

Note: Radio rebroadcast will NOT work with amplified remote speakers! If your remote speaker is amplified (i.e.: contains a power amp circuit in the speaker assembly), do not enable the radio rebroadcast feature.

1. Locate the two wires that connect the external speaker to the twoway radio, cut one of them and splice one of the BLU wires into this circuit.

2. Cut the remaining speaker wire and splice the remaining BLU wire into this circuit.

Backlighting (Item 13)

Note: The CanTrol™ backlight circuit has been designed to accept any of the following:

0 VDC Input (off)

12VDC (on)

A Pulse Width Modulated (PWM) input with a range of 0% - 100% duty cycle@100Hz (i.e. dimmer circuit)

1. Route the WHT/BLK wire (J17-5) from the CanTrol™ module to the vehicle’s marker light circuit.

2. Splice this wire into this circuit to enable the control head backlighting to be active whenever the vehicle’s marker light is active.

Inputs

The CanTrol™ system inputs operate as follows:

Logic Inputs - These are programmable inputs and their default configuration and activation polarity is as follows:

Active High/Low

Logic Input 1 (J17-1) - Horn Ring Input (Ground Activated). Identical in operation to the Manual button when the Horn Transfer Relay has been activated.

Logic Input 2 (J17-2) - Park Sense 1 (Ground Activated). Terminates siren operations.

Logic Input 3 (J17-3) - Unused

When connecting to the vehicle’s transmission neutral safety switch signal wire, always consult your vehicle’s technical manual before altering your vehicle’s wiring. Wiring modifications may compromise your vehicle’s safety and/or performance.

Logic Input 4 (J17-4) - Unused

Active High Only

Logic Input 5 (J17-9) - Unused

Logic Input 6 (J17-10) - Unused

Logic Input 7 (J17-11) - Unused

Logic Input 8 (J17-12) - Unused

Analog Inputs - There are three (3) analog inputs (J17-5, J17-13 and J17-6). Their input voltage may range from 0 to 12VDC. By default, Analog Input 2 and Analog Input 3 are disabled and can be enabled as needed.

The remaining inputs are designated to be used for Ignition Sense (J17-7) and Radio Repeat (J17-8 & J17-16).

Hands-Free Siren (Items 4 & 13) (Optional)

1. Using a customer supplied relay capable of handling the current of your vehicle horn, connect as shown below.

Control Head Strain Relief

1. Route the control head cable (provided) from the CanTrol™ module to the designated mounting location. Plug this cable securely into the rear of the control head. Be sure to route the cable through either of the two recessed pathways (shown here). This will prevent the cable from being accidentally disconnected or pinched by the control head.

Page 5

Cntrl Head Cable Strain

Cntrl Hd

4 (J1) - High Current Outputs

Pos. J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8

Color BRN RED ORG YEL GRN BLU VIO GRY

1 (J2) - LED Outputs 17-32

Pos. Output Color J2-1 17 BRN J2-2 18 RED J2-3 19 ORG J2-4 20 YEL J2-5 21 WHT/BRN J2-6 22 WHT/RED J2-7 23 WHT/ORG J2-8 24 WHT/YEL J2-9 25 GRN J2-10 26 BLU J2-11 27 VIO J2-12 28 GRY J2-13 29 WHT/GRN J2-14 30 WHT/BLU J2-15 31 WHT/VIO J2-16 32 WHT/GRY

2 (J4) - LED Outputs 1-16 + LC AUX 1, 2, 3

Pos. AUX Color Function* J4-1 1 WHT/BLK Horn Transfer Relay J4-2 2 RED/WHT Unused J4-11 3 WHT Unused

J4-12 J4-13 9 GRN J4-14 10 BLU J4-15 11 VIO J4-16 12 GRY J4-17 13 WHT/GRN J4-18 14 WHT/BLU J4-19 15 WHT/VIO J4-20 16 WHT/GRY

Pos. Output Color J4-3 1 BRN J4-4 2 RED J4-5 3 ORG J4-6 4 YEL J4-7 5 WHT/BRN J4-8 6 WHT/RED J4-9 7 WHT/ORG J4-10 8 WHT/YEL

- Not Used -

8 - PA Microphone Port

9 - MIC Volume Adjustment

10 - RAD Repeat Volume

6 - Siren Fuse

This port accepts a standard 1/4" Microphone plug for PA functions. NOTE: If your system uses the hand-held controller, this port should not be used.

Used to set the PA broadcast level to the desired volume (see text).

This fuse (20A) protects the Siren Output

7 - Siren Speaker

Pos.

1 2 3

Description Speaker (+)

Speaker (-)

Not Used

15 - USB Port

12 - WC Lightbar

Pos.

1 2 3

Description CAN A SHIELD CAN B

Color GRN BARE GRY

11 - Control Head

Used to connect the control head to the systemCanTrol

Used to connect a Windows™ based laptop or PC to the

System.CanTrol

5 - Main Power

Pos.

1 2 3 4

Description GND

+12VDC(Fuse @ 40A) +12VDC

GND

(Fuse @ 40A)

3 (J10) - Traffic Advisor Outputs

Pos. J10-1 J10-2

J10-4 J10-5

J10-3

J10-6 J10-7 J10-8 J10-9 J10-10 J10-11 J10-12

Description (BRN) - T/A 1 (RED) - T/A 2 (ORG) - T/A 3 (YEL) - T/A 4 (GRN) - T/A 5 (BLU) - T/A 6 (VIO) - T/A 7 (GRY) - T/A 8 (WHT) - Comm. (+12V)

Not Used Not Used Not Used

14 - Diagnostic LEDs ERR (Error) LED

WC (CanTrol Serial Data Bus) LED

POW (Power) Status LED

Steady CanTrol Controller Bus is set to

OFF. Check Interface Box. Off No Error. Single Flash Bad CanTrol connection. Check

Lightbar I/O or Interface Box for

proper operation. Double Flash Error Control Event. Check

Lightbar I/O.

Steady Good communication received

from Lightbar. Off Check Power LED;

If Off, turn on Controller.

If On, check connections Fast Blink Pre-operational State (Boot-up). Single Flash Bad connection or

off. Check lightbar I/O or

Interface Box for proper operation.

Steady system is On. Off system is Off.

CanTrol

13 (J17) - Logic Inputs

Pos. Input Color Function* J17-1 Logic 1 WHT/BRN Horn Sense (Neg.) J17-2 Logic 2 WHT/RED Park Sense 1 (Neg.) J17-3 Logic 3 WHT/ORG Unused J17-4 Logic 4 WHT/YEL Unused J17-9 Logic 5 BLK/WHT Unused J17-10 Logic 6 WHT/GRN Unused J17-11 Logic 7 WHT Unused J17-12 Logic 8 WHT/BLU Unused J17-5 Analog 1 WHT/BLK Backlight J17-13 Analog 2 WHT/GRY Unused J17-6 Analog 3 WHT/VIO Unused J17-7 Ign.Sense RED/WHT Ignition J17-8 Radio BLU Radio Repeat J17-16 Radio BLU Radio Repeat

* These lists shows the default functions.

These functions can be changed using the CanTrol™ configuration software

20

12 453

123

14

1

2

3

4

14

7

10 11 12

2

5

8

36

9

53241

9

678

10

11 121314

15 16

8

10111213141516

9

7

6543

21

53241 678910

11 121314

15 16 17 1918 2 0

7

6

5

4

3

218

67811 10 91215 13

Page 6

CanTrol ID

1 - Traffic Advisor Indicators & Fuse

These i

fuse shown protects this circuit.

ndicators display the active T/A Pattern.

The 20 AMP

2 - LED Indicators

These i correspondingndicators light when their J2 LED Output (1-4 & 9-12) is active. The 20 AMP fuse shown protects these outputs.

3 - LED Indicators

These indicators light when their corresponding J2 LED Output is active. The 20 AMP fuse shown protects these outputs.

(5-8 & 13-16)

4 - LED Indicators

These indicators light when their corresponding J4 Low Current Output is active. These outputs are internally fused.

(1, 2 & 11)

5 - LED Indicators

These indicators light when their corresponding J4 LED Output is active. The 20 AMP fuse shown protects these outputs.

(3-6 & 13-16)

6 - LED Indicators

These indicators light when their corresponding J4 LED Output is active. The 20 AMP fuse shown protects these outputs.

(7-10 & 17-20)

7 - LED Indicators

This i

The 10 Amp fuse shown protects this output.

ndicator lights when J1 High Current Output 1

is active.

8 - LED Indicators

This i

The 10 Amp fuse shown protects this output.

ndicator lights when J1 High Current Output 2

is active.

9 - LED Indicators

This i

The 10 Amp fuse shown protects this output.

ndicator lights when J1 High Current Output 3

is active.

10 - LED Indicators

This i

The 10 Amp fuse shown protects this output.

ndicator lights when J1 High Current Output 4

is active.

11 - LED Indicators

These indicators light when their corresponding J1 High Current Output (5-8) is active.

Note: The position for a given output fuse is determined by how that output is switched. If the output is switching +VDC, the fuse for that output should be in the “Positive Switching” position. In this example, the Green LED indicator for that output would light. If it is switching -VDC, the fuse should be in the “Ground Switching” position. In this example, the Amber LED indicator for that output would light.

1110987654321

10

20

10

®

MANUFACTURED IN U.S.A.

WC

LED OUTPUTS 17 - 32

INPUTS

WC

LIGHTBAR

TRAFFIC

ADVISOR

CTRL HEAD

RAD

VOLUME

PA

MIC

J1

8

J1

4

J1

7

J1

3

J1

6

J1

2

J1

5

J1

1

J4

7-10

17-20

J2

5-8

13-16

J4

3-6

13-16

J2

1-4

9-12

J2 J4 J1

911

11 1

16 20

8 810

SPEAKER

SIREN

POSITIVE

SWITCHING

GROUND

SWITCHING

20A

MAIN POWER

USB

ERR

WC

POW

TRAFFIC ADVISOR

TA1

TA2

TA3

TA4

TA5

TA6

TA7

TA8

20A

J2

J17

GRN

GRY

SHLD

SYSTEM CONNECTION MAP

J4

J1

LED OUTPUTS 1 - 16

LC AUX 1, 2, 3

10A OUTPUTS

Page 7

5 Amps

55 Amps

10 Amps

60 Amps

15 Amps

65 Amps

20 Amps

70 Amps

25 Amps

75 Amps

30 Amps

80 Amps

35 Amps

85 Amps

40 Amps

90 Amps

45 Amps

95 Amps

50 Amps

100 Amps

6 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient

22 AWG

20 AWG

18 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8AWG

6AWG

4AWG

2AWG

9.5 Feet 5 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient

15 Feet 7.5 Feet 5 Feet 4 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient

24.5 Feet 12 Feet 8 Feet 6 Feet 5 Feet 4 Feet 3.5 Feet 3 Feet Insufficient Insufficient

39 Feet 19.5 Feet 13 Feet 9.5 Feet 8 Feet 6.5 Feet 5.5 Feet 5 Feet 4.5 Feet 4 Feet

62 Feet 31 Feet 20.5 Feet 15.5 Feet 12.5 Feet 10.5 Feet 9 Feet 7.5 Feet 7 Feet 6 Feet

98 Feet 49 Feet 32.5 Feet 24.5 Feet 19.5 Feet 16.5 Feet 14 Feet 12.5 Feet 11 Feet 10 Feet

156 Feet 78 Feet 52 Feet 39 Feet 31 Feet 26 Feet 22.5 Feet 19.5 Feet 17.5 Feet 15.5 Feet

248.5 Feet 124 Feet 82.5 Feet 62 Feet 49.5 Feet 41.5 Feet 35.5 Feet 31 Feet 27.5 Feet 25 Feet

395 Feet 197.5 Feet 131 Feet 98.5 Feet 79 Feet 66 Feet 56.5 Feet 49.5 Feet 44 Feet 39.5 Feet

629 Feet 314 Feet 209 Feet 157 Feet 125.5 Feet 104.5 Feet 89.5 Feet 78.5 Feet 69.5 Feet 63 Feet

Maximum Current Draw Through The Wire

Wire Gauge

22 AWG

20 AWG

18 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8AWG

6AWG

4AWG

2AWG

Maximum Current Draw Through The Wire

Wire Gauge

Wire Gauge Calculation Chart

Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient

3.5 Feet 3 Feet 3 Feet 3 Feet Insufficient Insufficient Insufficient Insufficient Insufficient Insufficient

5.5 Feet 5 Feet 5 Feet 4.5 Feet 4 Feet 4 Feet 3.5 Feet 3.5 Feet 3.5 Feet 3 Feet

9 Feet 8 Feet 7.5 Feet 7 Feet 6.5 Feet 6 Feet 6 Feet 5.5 Feet 5 Feet 5 Feet

14 Feet 13 Feet 12 Feet 11 Feet 10.5 Feet 10 Feet 9 Feet 8.5 Feet 8 Feet 8 Feet

22.5 Feet 20.5 Feet 19 Feet 17.5 Feet 16.5 Feet 15.5 Feet 14.5 Feet 14 Feet 13 Feet 12.5 Feet

36 Feet 33 Feet 30.5 Feet 28 Feet 26.5 Feet 24.5 Feet 23 Feet 22 Feet 21 Feet 19.5 Feet

57 Feet 52.5 Feet 48.5 Feet 45 Feet 42 Feet 39 Feet 37 Feet 35 Feet 33 Feet 31.5 Feet

Wire Gauge Chart

Page 8

(+)

Battery

(-)

CanTrol™ WC System Wiring Guide

J10- 1. (BRN) - T/A 1 J10- 2. (RED) - T/A 2 J10- 3. (ORN) - T/A 3 J10- 4. (YEL) - T/A 4 J10- 5. (GRN) - T/A 5 J10- 6. (BLU) - T/A 6 J10- 7. (VIO) - T/A 7 J10- 8. (GRY) - T/A 8 J10- 9. (WHT) - Comm. (+12V) J10-10. NOT USED J10-11. NOT USED J10-12. NOT USED

USB

Microphone Not For Use With The CanTrol™ Hand-Held Controller

123

Standard CanTrol Control Head Shown For Reference

J - 1. -17 Logic Input 1 WHT/BRN

J-. -17 5 Analog Input 1 WHT/BLK

J17- 2. Logic Input 2 - WHT/RED

J17-13. Analog Input 2 - WHT/GRY

J17- 3. Logic Input 3 - WHT/ORG

J17- 6. Analog Input 3 - WHT/VIO

J17- 4. Logic Input 4 - WHT/YEL

J17- 7. Ignition Sense - RED/WHT

J17- 9. Logic Input 5 - BLK/WHT

J17- 8. Radio - BLU

J17-10. Logic Input 6 - WHT/GRN

J17-16. Radio - BLU

J17-11. Logic Input 7 - WHT

J17-14. Not Used

J17-12. Logic Input 8 - WHT/BLU

J17-15. Not Used

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J1-1. BRN J1-2. RED J1-3. ORN J1-4. YEL J1-5. GRN J1-6. BLU J1-7. VIO J1-8. GRY

WHT

ORANGE

(High)

BLK

BROWN

(Low)

Speaker 1

Speaker 2

(optional)

J-1.4 AUX. 1 - WHT/BLK

J- . -4 8 Output 6 WHT/RED

J4- 2. AUX. 2 - RED/WHT

J4- 9. Output 7 - WHT/ORG

J4-11. AUX. 3 - WHT

J4-10. Output 8 - WHT/YEL

J4- 3. Output 1 - BRN

J4-13. Output 9 - GRN

J4- 4. Output 2 - RED

J4-14. Output 10 - BLU

J4- 5. Output 3 - ORG

J4-15. Output 11 - ORG

J4- 6. Output 4 - YEL

J4-16. Output 12 - YEL

J4- 7. Output 5 - WHT/BRN

J4-17. Output 13 - WHT/GRN J4-18. Output 14 - WHT/BLU J4-19. Output 15 - WHT/ORG J4-20. Output 16 - WHT/YEL J2-12. NOT USED

J2- 1. Output 17 - BRN

J2- . Output 25 - G9RN

J2- 2. Output 18 - RED

J2-10. Output 26 - BLU

J2- 3. Output 19 - ORN

J2-11. Output 27 - VIO

J2- 4. Output 20 - YEL

J2-12. Output 28 - GRY

J2- 5. Output 21 - WHT/BRN

J2-13. Output 29 - WHT/GRN

J2- 6. Output 22 - WHT/RED

J2-14. Output 30 - WHT/BLU

J2- 7. Output 23 - WHT/ORG

J2-15. Output 31 - WHT/VIO

J2- 8. Output 24 - WHT/YEL

J2-16. Output 32 - WHT/GRY

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System Wiring Guide 1

Page 9

Cantrol Sys

CanTrol™ WC System Worksheet

J17-8 BLU - Radio Repeat J17-16 BLU - Radio Repeat

This worksheet is provided to allow the installer to provide a visual record of what specific vehicle equipment is activated and/or controlled with specific inputs or outputs to the customer.

Worksheet

Page 10

CanTrol Inst.Wrksht J1

J1 - High Current Outputs Pos. Output Color Function Location Activated By

J2 - Outputs 17-32

J1-1 17 BRN __________________________________________________________ _____________________________ ______________________

J1-2 18 RED

J1-3 19 ORG

J1-4 20 YEL

J2-5 21 WHT/BRN

J2-6 22 WHT/RED

J2-7 23 WHT/ORG

J2-8 24 WHT/YEL

__________________________________________________________ _____________________________ ______________________

J1-5 17 GRN __________________________________________________________ _____________________________ ______________________

J1-6 18 BLU __________________________________________________________ _____________________________ ______________________

J1-7 19 VIO __________________________________________________________ _____________________________ ______________________

J1-8 20 GRY __________________________________________________________ _____________________________ ______________________

J2-1 17 BRN __________________________________________________________ _____________________________ ______________________

J2-2 18 RED __________________________________________________________ _____________________________ ______________________

J2-3 19 ORG __________________________________________________________ _____________________________ ______________________

J2-4 20 YEL __________________________________________________________ _____________________________ ______________________

__________________________________________________________ _____________________________ ______________________

J2-9 25 GRN __________________________________________________________ _____________________________ ______________________

J2-10 26 BLU __________________________________________________________ _____________________________ ______________________

J2-11 27 VIO __________________________________________________________ _____________________________ ______________________

J2-12 28 GRY __________________________________________________________ _____________________________ ______________________

J2-13 29 WHT/GRN __________________________________________________________ _____________________________ ______________________

J2-14 30 WHT/BLU __________________________________________________________ _____________________________ ______________________

J2-15 31 WHT/VIO __________________________________________________________ _____________________________ ______________________

J2-16 32 WHT/GRY __________________________________________________________ _____________________________ ______________________

Pos. Output Color Function Location Activated By

This worksheet has been provided so that a written record of all Input, Output and Axillary connections may be created. After all pertinent installation data has been verified and recorded, store and retain this sheet for futurereference.

J1

J2

CanTrol™Installation Worksheet (J1 & J2)

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Page 11

CanTrol Inst.Wrksht J4

J4 - Outputs 1-16 + LC AUX 1, 2 & 3

Pos. AUX Color Function Location Activated By

J4-1 1 WHT/BLK __________________________________________________________ _____________________________ ______________________

J4-2 2 RED/WHT

J4-11 3 WHT

J4-7 5 WHT/BRN

J4-8 6 WHT/RED

J4-9 7 WHT/ORG

J4-10 8 WHT/YEL

__________________________________________________________ _____________________________ ______________________

J4-3 1 BRN __________________________________________________________ _____________________________ ______________________

J4-4 2 RED __________________________________________________________ _____________________________ ______________________

J4-5 3 ORG __________________________________________________________ _____________________________ ______________________

J4-6 4 YEL __________________________________________________________ _____________________________ ______________________

__________________________________________________________ _____________________________ ______________________

J4-12

J4-13 9 GRN __________________________________________________________ _____________________________ ______________________

J4-14 10 BLU __________________________________________________________ _____________________________ ______________________

J4-15 11 VIO __________________________________________________________ _____________________________ ______________________

J4-16 12 GRY __________________________________________________________ _____________________________ ______________________

J4-17 13 WHT/GRN __________________________________________________________ _____________________________ ______________________

J4-18 14 WHT/BLU __________________________________________________________ _____________________________ ______________________

J4-19 15 WHT/VIO __________________________________________________________ _____________________________ ______________________

J4-20 16 WHT/GRY __________________________________________________________ _____________________________ ______________________

Pos. Output Color Function Location Activated By

- Not Used -

This worksheet has been provided so that a written record of all Input, Output and Axillary connections may be created. After all pertinent installation data has been verified and recorded, store and retain this sheet for futurereference.

J4

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CanTrol™Installation Worksheet (J4)

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Page 12

CanTrol Inst.Wrksht J17

J17 - Logic Inputs Pos. Color Function

J17-1 WHT/BRN _________________________________________________________________________________________________________________________________

J17-2 RED

J17-3 ORG

J17-4 YEL

WHT/ _________________________________________________________________________________________________________________________________

J17-5 WHT/BLK _________________________________________________________________________________________________________________________________

J17-6 WHT/VIO _________________________________________________________________________________________________________________________________

J17-7 RED/WHT Ignition (Pre-assigned and non-programmable)

J17-8 BLU Radio Repeat (Pre-assigned and non-programmable)

J17-9 BLK/WHT _________________________________________________________________________________________________________________________________

J17-10 WHT/GRN _________________________________________________________________________________________________________________________________

J17-11 WHT _________________________________________________________________________________________________________________________________

J17-12 WHT/BLU _________________________________________________________________________________________________________________________________

J17-13 WHT/GRY _________________________________________________________________________________________________________________________________

J17-14 (non-programmable)

J17-15 (non-programmable)

J17-16 BLU Radio Repeat (Pre-assigned and non-programmable)

- Not Used -

J17

This worksheet has been provided so that a written record of all Input, Output and Axillary connections may be created. After all pertinent installation data has been verified and recorded, store and retain this sheet for futurereference.

CanTrol™Installation Worksheet (J17)

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Page 13

Whelen CANWC1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual