Whelen 9040001 User Manual
®
ENGINEERING COMPANY INC.
2.06
(LENS
HEIGHT)
2.22
3.28
1.11
3.59
.10
MOUNTING
SCREWS
Models
9040001, 02, 03, 04
Shown
.30
3.50
6.60
AMP 1-480425-0 HOUSING,
4 POS. HOUSING
MADE IN THE U.S.A.
51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Fax: (860) 526-2009
Internet: www.whelen.com
Sales/Service e-mail: aviation@whelen.com
Installation Guide:
Aviation model(s): 9040001,02,03,04,11,12,21,22
P/N: 01-0790400-01, -02, -03, -04,
-11, -12, -21, -22
LED Position/Anti-Collision/Tail Light Ass’y
TSO-C30c
TYPES I , II & III;
APPROVED
SPECIFICATIONS:
Nominal Operational Voltage:.................. 14VDC / 28VDC
(14V Operation from 11V - 16V / 28V Operation from 22V - 32V)
Input Current:
LED Forward Position Light ........................ 0.25 Amps (Red)
LED Anti-Collision Light (Peak@0.25 sec) . 7.2 Amps/4 Amps
LED Anti-Collision Light (Average) ............. 1.3 Amps/0.75 Amps
LED Tail Position Light................................ 0.25 Amps/0.25 Amps
Flashrate: .................................................. 45± 5 per min.
Total Weight: ............................................. 1.0 lbs.
EQUIPMENT LIMITATIONS:
An approved lighting system consists of two lights, one located on
each wingtip. The baseplate must be mounted parallel to the
vertical and horizontal centerlines of the aircraft to project the
patterns properly. A separate flasher unit is required per light.
NOTE: Certain types of installations may require additional testing.
CONTINUED AIRWORTHINESS:
The forward position light is designed with 3 LED’s. The tail
position light is designed with 3 LED’s. The Anti-Collision light is
designed with 26 LED’s. If any one LED fails, the unit must be
repaired or replaced. Inspect the lens. Replace if there is
excessive scratching, pitting, discoloration or cracking. NOTE: To
reduce eye strain, use an optical filter such as dark glasses or a
blue covering dome during LED inspection.
Note: The anti-collision light will automatically shut-off after 9-10
flashes if a failure is detected.
TSO-C96a CLASS II;
APPROVED
0.21 Amps (Green)
The conditions and tests required for TSO approval of this
article are minimum performance standards. It is the
responsibility of those installing this article either on or
within a specific type or class of aircraft to determine that
the aircraft installation conditions are within the TSO
standards. TSO articles must have separate approval for
installation in aircraft. The article may be installed only if
performed under 14 CFR part 43 or the applicable
airworthiness requirements.
4. Using appropriate hardware, install light assembly and
insure that all leads are clear of any obstructions and tyrap as required. Secure light assembly, using vibration
resistant threaded fasteners.
5. Reinstall the lens.
6. Check all avionics systems for interference from this
installation.
7. A flight check should be performed by a properly
certified pilot.
8. When necessary, waterproof the light base to aircraft.
Apply single part silicone (RTV) or equivalent around
any open area where water could get in.
9. Update aircraft records, complete Form 337 and obtain
FAA field approval for installation, as necessary.
INSTALLATION PROCEDURES:
The following information is to assist you in installing a Whelen
Anti-Collision / Position light system.
1. Choose the appropriate Model 90400( ) replacement light
assembly.
2. The installation procedure described in the following text will
be confined to a single light installation, but is identical for
multiple light installations.
3. Connect the anti-collision inputs and the position light
inputs according to the chart shown. Connections to be in
accordance with FAA approved methods.
Aviation
©2009 Whelen Engineering Company Inc.
Form No.14316A (032112)
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ITEM PART NUMBER DESCRIPTION
ASS'Y, GREEN LED FINAL MODEL 9040001
ASS'Y, GREEN LED FINAL MODEL 9040011
ASS'Y, GREEN LED FINAL MODEL 9040021
ASS'Y, RED LED FINAL MODEL 9040002
ASS'Y, RED LED FINAL MODEL 9040012
ASS'Y, RED LED FINAL MODEL 9040022
ASS'Y, GREEN LED FINAL MODEL 9040003
ASS'Y, RED LED FINAL MODEL 9040004
ASS'Y, GREEN MODULE
ASS'Y, GREEN MODULE
ASS'Y, GREEN MODULE
ASS'Y, GREEN MODULE
ASS'Y, RED MODULE
ASS'Y, RED MODULE
ASS'Y, RED MODULE
ASS'Y, RED MODULE
GASKET, LENS
LENS, PLASTIC, CLEAR HARD COAT
RETAINER, FORWARD
RETAINER, TAIL
SCREW, 4-40 X 1/4 PFH 82 CSNK
01-0790400-01
01-0790400-11
01-0790400-21
01-0790400-02
01-0790400-12
01-0790400-22
01-0790400-03
01-0790400-04
01-0290431-40
01-0290431-41
01-0290431-43
01-0290412-40
01-0290431-50
01-0290431-51
01-0290431-53
01-0290412-50
38-0290430-00
68-3990413A30
19-150940-000
19-150941-000
14-040116-04P
QTYQTYQTY QTYQTYQTYQTY QTY
1
4
5
6
789
101112
13
4
4444444
1
1
1
11
1
5
2
6
34
78
9
10
11
12
13
Position 14V Pin 1
Anti-Collision 14V Pin 2
SYNC* Pin 3
GROUND Pin 4
Position 14V Red
Anti-Collision 14V Orange
SYNC* Yellow
GROUND Black
Position 28V White
Anti-Collision 28V Orange
SYNC* Yellow
GROUND Black
* Note: SYNC is a low-power, bi-directional control signal. Connecting to the
synchronize signal of any Whelen anti-collision assembly will cause the lights to
flash at the same time. If synchronization is not necessary, the connection may
be left open.
Models:
9040011
9040012
Models:
9040021
9040022
Models:
9040001
9040002
9040003
9040004
Wiring Pinouts by Model
Mounting
Cutout
Detail
3.84
5.480
.156 DIA (3)
.800 1.15
Page 2
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