Whelen 90206 User Manual

ENGINEERING COMPANY INC.

Route 145, Winthrop Road, Chester, Connecticut 06412 Phone: (860) 526-9504 Fax: (860) 526-2009 Internet: www.whelen.com Sales/Service e-mail: aviation@whelen.com

Installation Guide

Aviation model 90206 - ( )

Anti-Collision / Position Light Assembly

FAA / TSO C30c TYPE 1,2 & 3

and

FAA / TSO - C96a

MADE IN THE U.S.A.

APPROVED

Model 90206 - ( )

Anti-Collision / Position

Light Assembly

SPECIFICATIONS (Position Light):

Nominal Operational Voltage:...... 28 VDC

Average Input Current: ................. 1 AMP

Lamp for all Units:.........................28VDC, 26 Watt s Max.

EQUIPMENT LIMITATIONS:

An approved Anti-Collision / Position System consists of two assemblies, one located on each wingtip.

INSTALLATION PROCEDURES:

The following information is to assist you in installing a Whelen Anti-Collision / Position light system.

1. Choose the appropriate M od el 9 020 6 - ( ) re pla ce me nt light assembly.

2. The installation procedure described in the following text will be confined to a single light installation, but is identical for multiple light ins t allation.

3. Remove old anti-collision light, locate and record existing +28 VDC and (-) ground position and output connector from power supply.

4. Use existing mounting holes and hardware.

5. Connect leads from light assembly in recorded manner and l ead from light to power supply.

6. Breaker Make sure existing system is equipped with an appropriate sized breaker.

7. Install light as sembl y and in sure tha t all lead s are cle ar of any obstructions and ty-rap as required. Secure light assembly, use lock washers and/or thread lock, on all threaded fasteners.

Requirements

8. Check all avionics systems for interference from this installation.

9. A flight check should be performed by a properly certified pilot.

10. When necessary, waterproof the light assembly to aircraft. Apply single part silicone (RTV) or equivalent around any open area where water could get in.

11 . Update aircraft records and complete Form 337.

12. Obtain FAA fiel d approval for installation.

10.63

3.06

3.75

.51

1.97

22"

APPROX.

26"

APPROX.

9.375

22"

APPROX.

WINGTIP SKIN

EXISTING

MTG PLATE

Aviation

Page 1

DATE

10/2/97

DESCRIPTION

ADD GROM CHG GASK

CHG RET P/N'S

19119

18083

REV ECN

11/4/98

3/27/98

ADD TSOAPPROVALS

LONGER MTG SCREWS

20054

20963

CH.SPEC FOR CONDUCTED & RADIATED

5/22/00

EMISSIONS& SUSCEPTABILITY

23213

5/20/02

10/31/05

5/18/06

ROUTE 145

CHESTER, CT06412-0684

TELEPHONE (860)526-9504

RETAINERMTG SCREWS

CHANGEDTO RFI COATED LENS

ADDEDTORQUE SPEC TO LENS

SEESHEET 3 OF 3

DEL-01 & -02 ASSY

DELTORQUE SPEC

25626

31872

32692

GROMMET EDGING (PANDUIT #GEE62FR-C)

BAG, PLASTIC - 2 1/2 X 5"

SCREW, #6-32 X 7/8 PPHSS (MS51957-33)

RETAINER, LENS - POSITION LIGHT

RETAINER, GLASS LENS - POLISHED W/SEAL

1/8 x 1/2 FOAM PAD

LENS, POSITION LIGHT - GREEN

LENS, POSITION LIGHT - RED

LAMP - W1290-28

GASKET,LENS - POSITION LIGHT

LENS, GLASS (RFI COATED)

STROBE ASSY - WINGTIPLIGHT

GASKET,LENS

SCREW, 6-32 X 1/2 PPHMS (MS51957-30)

BASEPLATEASSY, WINGTIP LIGHT

LABEL, MFG. - MODEL 90206

SCREW, 6-32 X 3/4 PFHSS (MS51959-32)

LABEL, MFG. - MODEL 90206

LABEL, MADE IN USA

ENGINEERING COMPANYINC.

LIGHT ASSY, POS/ANTI-COLL - RIGHT (POL. RET)

LIGHT ASSY, POS/ANTI-COLL - LEFT (POL. RET)

OFSHEET

2/7/97

ISSUE

2/7/97

REV

DATE RELEASEDATE

LIGHT ASSEMBLY

NONE

90206

POSITION/ANTI-COLLISION

SCALE

DWGNO.

VGC

JAN

GPS

JAN

CH.

APP.

ENG.

DR.

2.00

.47 R.

SPECIFICATIONS:

MIN. OPENING

1.00 DIA (2) HOLES

19.16 R.

9.93

FLAT

.750

7.69 R.

4.140 R.

3.434

1.104 R.

.625

(FOR BASE)

# 6-32

(4) MOUNTING HOLES

REQUIRED IN WINGTIP

7.60

4.80

2.70

1.04

1.14

.57 R.

2.44

1. FORWARDPOSITION LIGHT VOLTAGE......27.5V ±0.5V

(LEFT SHOWN)

MOUNTING CONFIGURATION

AVIATIONRED, GREEN, AND WHITE.

2. UNIT COMPLIES WITH COLOR REQUIREMENTS OF FARPART 25.1397(a).

NOTE: ON RIGHT SIDE FORWARDMTG HOLE ON BOTTOM.

POWER SUPPLYOF 22 JOULES MINIMUM, 30 JOULES MAXIMUM.

3. UNIT COMPLIES WITH FARPART 25.1401 REQUIREMENTS USING AN APPROVED

INACCORDANCE WITH RTCA/DO-160 C:

HUMIDITY - SECT.6, CATEGORY C

VIBRATION- SECT. 8, ROBUST (8.6)

TEMPERATURE/ALTITUDE- SECT. 4, CATEGORYD2

4. UNIT COMPLIES WITHTHE FOLLOWING ENVIRONMENTAL TEST REQUIREMENTS

SANDAND DUST - SECTION 12, CATEGORY D

POWER INPUT - SECTION 16, CATEGORYB

MAGNETIC FIELDS INDUCED INTO EQ. - SECTION 19, CAT.B, PAR. 19.3.1

EXPLOSION - SECT.9, CATEGORY A

SALTSPRAY - SECT. 14, CATEGORYS

FLUIDS SUSCEPTABILITY- SECT. 11, SPRAYTEST (11.4.1)

WATERPROOFNESS- SECT. 10, CATEGORYS

VOLTAGESPIKE - SECT. 17, CATEGORYB, PAR. 17.4

SPIKES INDUCED INTO INTERCONN. CABLES - SECT.19, CAT. B, PAR.19.3.4

AUDIO FREQENCY CONDUCTED SUSCEPT.- SECT. 18, CAT.B, PAR. 18.3.1

03-0610017-00

14-0050619-67 SCREW, #10-32 X 3/4 PFHMS

14-0050503-33

21-5030903-01

1231

1122

11-270587-001

211920

RADIATED& CONDUCTED EMISSIONS - SECTION 21, CATEGORY B, PAR. 21.3 & 21.4

RADIATED& CONDUCTED SUSCEPTABILITY - SECT. 20, CAT.U, PAR. 20.4 & 20.5

5. WEIGHTS: -03,-04 W/GLASS LENS - 1.9 lbs.

6. FAA- TSO-C30c AND TSO-C96a APPROVED.

19-190314-00S

68-4230020-50

38-0125020-00

68-4230020-40

34-0428020-65

38-0230021-00

--11

111113511

111

38-0270590-00

14-0050503-30

68-4170665-34

06-170737-000

02-0270603-00

14-0050508-32

11531

10-0530852-02

10-0530853-02

10-0530851-02

5678910111213

10-0530819-02

10-0320776-00

-1

PARTNUMBER DESCRIPTION

01-0790206-03

01-0790206-04

QUANTITY ITEM

THISDRAWING IS PROPRIETARY TO THE WHELEN ENG. CO. INC.,ANY

REPRODUCTION,DISCLOSURE OR USE OF THIS DRAWING WITHOUT

WRITTENAUTHORIZATION FROM WHELEN ENG. CO. INC. IS PROHIBITED

MATERIAL

CAGECODE 10402

.XXX=±.005

.XX=±.02

WHELENENG. CO. INC.

1997

TOLERANCE:UNLESS OTHERWISE SPECIFIED

ANGLES±1/2°

FINISH

LENS RETAINER

MOUNTING SCREW

(2) PLACES

WINGTIP SKIN

EXISTING MTG PLATE

SHIELD GROUND: TO BE SECURED

NOTE:

BY MOUNTING SCREW (ITEM 10)

APPLY GROMMET EDGING MATERIAL TO HOLE.

10.63

9.375

.51

1.6

B - TRIGGER

A - ANODE

C - CATHODE

3 PIN CONNECTOR

MS 3106F-10SL-3P

3.06

1.97

FORWARD POSITION LIGHT

3.75

BLACK (GROUND)

WHITE (POSITIVE

22"

APPROX.

26"

APPROX.

NOTE:

GROMMET EDGING (ITEM 22) AND

SCREWS:

MS51957-33 (ITEM 20 - QTY 2)

MS51959-32 (ITEM 7 - QTY 2)

(ITEM 23) AND STAPLEDTO CABLE

TO BE PACKAGEDIN A PLASTIC BAG

Page 2

REF.

WINGTIP SECTION

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