273 Branchport Ave.
Long Branch, NJ 07740
(800) 631-2148 Thank you for using our products.
www.wheelockinc.com
SERIES MAX INDUSTRIAL STROBES
INSTALLATION INSTRUCTIONS
Use this product according to this instruction manual. Please keep this instruction manual for future reference.
GENERAL:
Wheelock's Series Max Strobes are UL 1638 Listed for indoor or outdoor use. They are high intensity visible warning
appliances that are designed for use in either stationary locations or mobile equipment. All Series Max Strobes are weatherresistant. They produce a powerful double flash light burst at the rate of 60 double flashes per minute. Series Max Strobes can
be installed using 1/2-inch pipe mount, surface mount or flange mount (an integral 1/2-inch pipe thread, a flange mounting ring
and a weather-resistant gasket are included with each unit). They can also be mounted to standard 4-inch square electrical boxes,
100mm European boxes and Wheelock's WBB outdoor box. There are four models of Series Max Strobes: The AC-MAX and
AC-MAXS Models for 120VAC applications and the DC-MAX and DC-MAXS Models for use with any DC voltage from
10.5VDC to 31.0VDC. The AC-MAX and DC-MAX are strobe only models while the AC-MAXS and DC-MAXS models offer
a steady-light feature along with the strobe operation. All models are available with either clear, amber, red, or blue lens color.
NOTE
: All
CAUTIONS
and
WARNINGS
are identified by the symbol . All warnings are printed in bold capital letters.
WARNING: READ THESE INSTRUCTIONS CAREFULLY. FAILURE TO COMPLY WITH ANY OF THE
FOLLOWING INSTRUCTIONS, CAUTIONS AND WARNINGS COULD RESULT IN IMPROPER APPLICATION,
INSTALLATION AND/OR OPERATION OF THESE PRODUCTS IN AN EMERGENCY SITUATION, WHICH COULD
RESULT IN PROPERTY DAMAGE, SERIOUS INJURY OR DEATH TO YOU AND/OR OTHERS.
SPECIFICATIONS:
Table 1A: Ratings per UL
Model
Code
AC-MAX-A
AC-MAXS-A
AC-MAX-B
AC-MAXS-B
AC-MAX-C
AC-MAXS-C
AC-MAX-R
AC-MAXS-R
DC-MAX-A
DC-MAXS-A
DC-MAX-B
DC-MAXS-B
DC-MAX-C
DC-MAXS-C
DC-MAX-R
DC-MAXS-R
Lens
Color
Amber
Blue
Clear
Red
Amber
Blue
Clear
Red
Minimum
Voltage
102
VAC
Rated
Voltage
120
VAC
10.5-31.0
VDC
Maximum
Voltage
127
VAC
Input
Current
0.20A @
120VAC
1227mA @ 10.5VDC
1010mA @ 12VDC
470mA @ 24VDC
344mA @ 31VDC
Flash
Rate
60/Min
Typ.
60/Min
Typ.
Table 1B: Steady-light Specifications
Model Code Rated Voltage Current mA
AC-MAXS 120VAC 120mA
DC-MAXS 10.5-31.0VDC 665mA
NOTES:
1. Temperature range for all models is -31°F to +151°F (-35°C to +66°C)
2. Lens colors conform to SAE J578D specifications.
3. Flash energy and flash rate are specified for double flash operation.
Copyright 2002 Wheelock, Inc. All rights reserved.
P83857 H
Sheet 1 of 4
MECHANICAL:
Dimensions Materials
Overall Height 5"
Diameter 6.2"
WIRING:
NOTE
All wiring must comply with the NEC and all local electrical codes.
AC–MAX and AC-MAXS MODELS
Weight 2lbs.
: The Series MAX Strobe is not designed to operate on a synchronized circuit.
Base - high strength, high temperature G.E. Lexan
Lens - high strength, high temperature G.E. Lexan
The AC Industrial Strobes are designed to operate on 120VAC. Two #18 AWG leads are provided on both models for electrical
hook-up of the strobe circuit. Two #18 AWG leads are provided on the AC-MAXS model for electrical hook-up of the steadylights. The AC power source should be suitably fused and #18 AWG minimum wire size is recommended.
When wiring the AC-MAXS models, the blue wires are for the steady light. The black wire and white wire are for the high
intensity strobe.
DC–MAX and DC-MAXS MODELS
The DC Industrial Strobes are designed to operate from 10.5VDC to 31.0VDC. Two #18 AWG leads are provided on both
models for electrical hook-up of the strobe circuit, red positive and black negative. The circuit is reverse polarity protected and
will not operate if connected improperly. A 10 Amp fuse and #18 AWG minimum wire size is recommended. Inrush current
draw at 12 volts is 5A max, 24 volts is 10A max, and 31 volts is 12A max. Two #18 AWG leads are provided on the DC-MAXS
model for electrical hook-up of the steady-lights. The steady-light connection is not polarity sensitive.
MOUNTING INFORMATION:
: The Series MAX Strobes are not intended for use in wash down areas.
NOTE
All mounting methods must comply with the NEC and all local electrical codes.
A. 1/2”
PIPE MOUNT
(See Figure A)
Use 1/2-inch NPT threaded conduit making sure there is an adequate length of wire to work with. Follow the wiring
procedures outlined in the wiring section. Use appropriate wiring box or conduit for high voltage applications as required
by electrical codes. Carefully thread strobe over conduit by hand until it is secure.
CAUTION
: Over tightening may result in damage to base.
B. 4" or 100mm BACKBOX (tamper resistant installation) (See Figure B)
Remove the three screws securing the strobe lens to the base and remove the lens. Using a screwdriver and hammer,
remove the appropriate plastic knockouts located in the strobe base. Use the mounting gasket supplied when mounting the
strobe to a recessed backbox over a flat surface when a water-resistant seal is required. Feed the lead wires through the
center hole of the mounting gasket and keep the gasket in place against the strobe base. If the strobe is to be mounted to a
weather-resistant backbox use the gasket supplied with the backbox. Make the wiring connections as outlined in the wiring
section. Neatly tuck the wiring connections into the backbox and position the strobe over the mounting surface. Use four
#8-32 x 1" screws, (customer supplied) to fasten the strobe to the backbox for weather-resistant applications, otherwise two
diagonally placed #8-32 x 1" screws, (customer supplied) will be adequate. Reassemble the strobe lens to the base taking
care to ensure that the sealing gasket is properly seated and the screws are uniformly tightened.
SURFACE MOUNT
C.
(See Figure C)
Remove the three screws securing the strobe lens to the base and remove the lens. Using a screwdriver and hammer,
remove the appropriate plastic knockouts located in the strobe base. Using the mounting gasket as a template, mark the
mounting surface for drilling. Drill one 3/8-inch wire access hole and either two or four appropriately sized mounting
holes, as the application requires. Remove all burrs from the wire access hole to prevent damage to the wires. Use the
mounting gasket supplied when mounting the strobe to a flat surface where a weather-resistant seal is required. For
weather-resistant applications it is recommended to use four mounting screws (customer supplied), otherwise two
diagonally placed screws, (customer supplied) will be adequate. Place the gasket on the mounting surface and feed the lead
wires through the center hole while positioning the strobe. Make the electrical connections as outlined in the wiring
section. Use appropriate wiring box for high voltage applications as required by electrical codes. Fasten the strobe base to
the mounting surface using the appropriate hardware. Reassemble the strobe lens to base taking care to ensure that the
sealing gasket is properly seated and the screws are uniformly tightened.
FLANGE MOUNT
D.
(See Figure D)
Position the strobe on the mounting surface with the lead wires exiting straight out from the center. Place the mounting
flange over the strobe and mark the locations of the three flange mounting screws. Drill three 1/4-inch pilot holes. Drill a
3/8-inch wire access hole in the center of the mounting hole pattern. Remove all burrs from the wire access hole to prevent
damage to the wires. For weather-resistant applications place the mounting gasket over the mounting surface. Feed the
lead wires through the access hole and mount the strobe using the mounting ring and the supplied hardware. Make the
wiring connections as outlined in the wiring section. Use appropriate wiring box for high voltage applications as required
by electrical codes.
P83857 H
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MOUNTING OPTIONS:
Figure A. 1/2" PIPE MOUNTS Figure B. BACKBOX MOUNT
TEFLON TAPE
1/2" CONDUIT PIPE
WBB BACKBOX
4"SQ. X 1-1/2" DEEP BACKBOX
NEOPRENE GASKET
STROBE BASE
STROBE BASE
LENS GASKET
STROBE LENS
LENS GASKET
STROBE LENS
Figure C. SURFACE MOUNT Figure D. FLANGE MOUNT
NEOPRENE GASKET
FLANGE RING
STROBE BASE
MAINTENANCE:
TROUBLE SHOOTING
NOTE
NEOPRENE GASKET
LENS GASKET
STROBE LENS
STROBE LENS
: For Pipe mounting, either mounting option in Figure A is recommended.
If the strobe fails to operate make sure the correct voltage is being supplied to the strobe leads. If the unit still fails to operate
call Wheelock Customer Service/Tech Support at (800) 631-2148.
: No field repairs other than lens and steady-light replacements are recommended. Steady-light lamps are 7C7 type for the
NOTE
AC-MAXS and 2470X type for the DC-MAXS.
Steady light lamps for the Series AC-MAXS and Series DC-MAXS are warranted only for 6 months and require replacements as
part of routine maintenance. Replacements lamps can be purchased through and electronics parts distributor.
ORDERING OPTIONS:
Lenses may be ordered separately under the following order codes.
Table 2.
Component Order Code
Clear Lens MAX - C
Amber Lens MAX - A
Red Lens MAX - R
Blue Lens MAX - B
WARNING: THE MAX INDUSTRIAL STROBES ARE NOT TO BE USED AS AN INDOOR VISUAL EVACUATION
APPLIANCE FOR THE HEARING IMPAIRED.
WARNING: A SMALL POSSIBILITY EXISTS THAT THE USE OF MULTIPLE STROBES WITHIN A PERSON'S FIELD OF
VIEW, UNDER CERTAIN CIRCUMSTANCES, MIGHT INDUCE A PHOTO-SENSITIVE RESPONSE IN PERSONS WITH
EPILEPSY. STROBE REFLECTIONS IN A GLASS OR MIRRORED SURFACE MIGHT ALSO INDUCE SUCH A RESPONSE.
TO MINIMIZE THIS POSSIBLE HAZARD, WHEELOCK STRONGLY RECOMMENDS THAT THE STROBES INSTALLED
SHOULD NOT PRESENT A COMPOSITE FLASH RATE IN THE FIELD OF VIEW WHICH EXCEEDS FIVE (5) Hz AT THE
OPERATING VOLTAGE OF THE STROBES. WHEELOCK ALSO STRONGLY RECOMMENDS THAT THE INTENSITY AND
COMPOSITE FLASH RATE OF INSTALLED STROBES COMPLY WITH LEVELS ESTABLISHED BY APPLICABLE LAWS,
STANDARDS, REGULATIONS, CODES AND GUIDELINES.
P83857 H
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ANY MATERIAL EXTRAPOLATED FROM THIS DOCUMENT OR FROM WHEELOCK MANUALS OR OTHER
DOCUMENTS DESCRIBING THE PRODUCT FOR USE IN PROMOTIONAL OR ADVERTISING CLAIMS, OR FOR ANY
OTHER USE, INCLUDING DESCRIPTION OF THE PRODUCT'S APPLICATION, OPERATION, INSTALLATION AND
TESTING IS USED AT THE SOLE RISK OF THE USER AND WHEELOCK WILL NOT HAVE ANY LIABILITY FOR SUCH
USE.
IMPORTANT: READ SEPARATE "GENERAL INFORMATION" SHEET FOR INFORMATION ON THE PLACEMENT,
LIMITATIONS, INSTALLATION, FINAL CHECKOUT, AND PERIODIC TESTING OF NOTIFICATION APPLIANCES.
Limited Warranty
Wheelock products must be used within their published specifications and must be PROPERLY specified, applied, installed,
operated, maintained and operationally tested in accordance with these instructions at the time of installation and at least twice a
year or more often and in accordance with local, state and federal codes, regulations and laws. Specification, application,
installation, operation, maintenance and testing must be performed by qualified personnel for proper operation in accordance
with all of the latest National Fire Protection Association (NFPA), Underwriters' Laboratories (UL), Underwriters’ Laboratories
of Canada (ULC), National Electrical Code (NEC), Occupational Safety and Health Administration (OSHA), local, state, county,
province, district, federal and other applicable building and fire standards, guidelines, regulations, laws and codes including, but
not limited to, all appendices and amendments and the requirements of the local authority having jurisdiction (AHJ). Wheelock
products when properly specified, applied, installed, operated, maintained and operationally tested as provided above are
warranted against mechanical and electrical defects for a period of three years from date of manufacture (as determined by date
code). Correction of defects by repair or replacement shall be at Wheelock’s sole discretion and shall constitute fulfillment of all
obligations under this warranty.
ANY PART NOT FURNISHED BY WHEELOCK IS INSTALLED IN THE PRODUCT. THE FOREGOING LIMITED WARRANTY
SPECIFICALLY EXCLUDES ANY SOFTWARE REQUIRED FOR THE OPERATION OF OR INCLUDED IN A PRODUCT.
WHEELOCK MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS, IMPLIED OR STATUTORY
WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER.
USERS ARE SOLELY RESPONSIBLE FOR DETERMINING WHETHER A PRODUCT IS SUITABLE FOR THE USER'S PURPOSES,
OR WHETHER IT WILL ACHIEVE THE USER'S INTENDED RESULTS. THERE IS NO WARRANTY AGAINST DAMAGE
RESULTING FROM MISAPPLICATION, IMPROPER SPECIFICATION, ABUSE, ACCIDENT OR OTHER OPERATING CONDITIONS
BEYOND WHEELOCK'S CONTROL.
SOME WHEELOCK PRODUCTS CONTAIN SOFTWARE. WITH RESPECT TO THOSE PRODUCTS, WHEELOCK DOES NOT
WARRANTY THAT THE OPERATION OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR-FREE OR THAT THE
SOFTWARE WILL MEET ANY OTHER STANDARD OF PERFORMANCE, OR THAT THE FUNCTIONS OR PERFORMANCE OF
THE SOFTWARE WILL MEET THE USER'S REQUIREMENTS. WHEELOCK SHALL NOT BE LIABLE FOR ANY DELAYS,
BREAKDOWNS, INTERRUPTIONS, LOSS, DESTRUCTION, ALTERATION, OR OTHER PROBLEMS IN THE USE OF A PRODUCT
ARISING OUT OF OR CAUSED BY THE SOFTWARE.
THE LIABILITY OF WHEELOCK ARISING OUT OF THE SUPPLYING OF A PRODUCT, OR ITS USE, WHETHER ON
WARRANTIES, NEGLIGENCE, OR OTHERWISE, SHALL NOT IN ANY CASE EXCEED THE COST OF CORRECTING DEFECTS AS
STATED IN THE LIMITED WARRANTY AND UPON EXPIRATION OF THE WARRANTY PERIOD ALL SUCH LIABILITY SHALL
TERMINATE. WHEELOCK IS NOT LIABLE FOR LABOR COSTS INCURRED IN REMOVAL, REINSTALLATION OR REPAIR OF
THE PRODUCT BY ANYONE OTHER THAN WHEELOCK OR FOR DAMAGE OF ANY TYPE WHATSOEVER, INCLUDING BUT
NOT LIMITED TO, LOSS OF PROFIT OR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE FOREGOING SHALL
CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE EXCLUSIVE LIABILITY OF WHEELOCK.
IN NO CASE WILL WHEELOCK'S LIABILITY EXCEED THE PURCHASE PRICE PAID FOR A PRODUCT.
THE FOREGOING LIMITED WARRANTY SHALL IMMEDIATELY TERMINATE IN THE EVENT
Limitation of Liability
WHEELOCK'S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE AND BREACH OF WARRANTY, FOR ANY
LOSS OR DAMAGE RESULTING FROM, ARISING OUT OF, OR CONNECTED WITH THIS CONTRACT, OR FROM THE
MANUFACTURE, SALE, DELIVERY, RESALE, REPAIR OR USE OF ANY PRODUCT COVERED BY THIS ORDER SHALL BE
LIMITED TO THE PRICE APPLICABLE TO THE PRODUCT OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
WHEELOCK'S LIABILITY ON ANY CLAIM OF ANY KIND SHALL CEASE IMMEDIATELY UPON THE INSTALLATION IN THE
PRODUCT OF ANY PART NOT FURNISHED BY WHEELOCK. IN NO EVENT SHALL WHEELOCK BE LIABLE FOR ANY CLAIM
OF ANY KIND UNLESS IT IS PROVEN THAT OUR PRODUCT WAS A DIRECT CAUSE OF SUCH CLAIM. FURTHER, IN NO
EVENT, INCLUDING IN THE CASE OF A CLAIM OF NEGLIGENCE, SHALL WHEELOCK BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE PRECEDING LIMITATION MAY NOT APPLY TO ALL PURCHASERS.
7/02
P83857 H
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