Wheatstone SP-42, SP-44, SP-48 Technical Manual

SP
-
40
Series
Audio Production Consoles
Model SP-42 2-track console Model SP-44 4-track console Model SP-48 8-track console
TECHNICAL MANUAL
December 1992
SP-40 Series Audio Consoles Technical Manual - 2nd Edition
©1992 Wheatstone® Corporation
SP-4 / Dec 92
600 Industrial Drive New Bern, North Carolina 28562 252-638-7000 (Fax 252-637-1285)

Addenda

ALL Module Schematics:
All modules now use P&G 8000 series fader with JST connectors. Fader
pinout is as follows:
MONO: STEREO:
Pin 9 HI Pin 9 HI Pin 8 GND Pin 8 GND Pin 7 GND Pin 7 GND Pin 6 WIPER Pin 6 WIPER Pin 5 NC Pin 5 GND Pin 4 NC Pin 4 WIPER Pin 3 NC Pin 3 GND Pin 2 NC Pin 2 GND Pin 1 NC Pin 1 HI
If your console's Stereo Line Input Module printed circuit boards are version SLE-4D, then the following component changes will apply to the SLE-4C schematics included in this manual:
(1) C70 & C73 capacitor values are changed from 22uF to 100uF. (2) C71 & C87 capacitor values are changed from 100uF to 22uF.
(3) Integrated circuit U12 (Type 4053) will be implemented differently: Pins 4, 9, 3 & 5 are now unused (i.e., grounded out) and Pins 14, 11, 13 & 12 are employed instead (i.e., 10K resistor R102 now feeds pin 14, pin 13 feeds capacitor C44, pin 11 feeds pin 9 of U3, and pin 12 goes to ground).
SL-2 Stereo Line Input Module Schematic (SP-42 Console only):
EQ switches "SW2" and "SW4" are not loaded.
GP Group Module Schematic:
If your console is equipped with the optional mix-minus monitor bus: level control CR2 ("Send 2") is jumper-bypassed and resistor R55
becomes 10K.
If your console has more than one studio module: jumper J6 becomes a 10K resistor and resistor R55 becomes 20K.
Stereo Line Input Schematic (SL-4, SL-42, SL-44, SL-48):
R21 resistor changed from 1K 5% to 4.7K 5%.
Stereo Line Input Schematic (SLE-42, SLE-44, SLE-48):
D7 changed from 1N914 to QMBR130 schottky diode.
Mic/Line Input Modules (MLE-48, MLE-42, MME-48) Schematic Diagrams:
The SW15 position numbers for Phantom Power and TB To Studio are incorrectly shown. Phantom Power is position 3, and TB To Studio is position 4.
SP-4 / Apr 00
Module Removal Tools
Your Wheatstone audio console is equipped with two "module extractor tools" which are mounted in the front panel of the console mainframe.
All modules are held into the console mainframe by two mounting screws (top and bottom) which, when removed, leave specially threaded holes that accept the two extractor tools.
To remove a module faceplate from the mainframe:
Remove the top and bottom module mounting screws, unscrew the extractor tools from the mainframe, and screw each tool into a module mounting hole. Use only four or five turns (do not over-insert!). Using the extractor tools as handles, pull the module straight up out of the mainframe.

Table of Contents

CONSOLE OVERVIEW
Series Description............................................................................ 1-1
SP-42/44/48 features table............................................................... 1-2
Input Module Faceplates (dwg)....................................................... 1-3
Mono mic/line input ........................................................................ 1-4
Stereo line input............................................................................... 1-4
Group and Output Module Faceplates (dwg) .................................. 1-5
Group modules ................................................................................ 1-6
Stereo Master Output module.......................................................... 1-4
Control room module ...................................................................... 1-4
Monitor Module Faceplates (dwg) .................................................. 1-7
Accessory Module Faceplates (dwg)............................................... 1-8
Studio module.................................................................................. 1-9
Stereo line selector module ............................................................. 1-9
Tape remote module ........................................................................ 1-9
Superphone module ......................................................................... 1-9
Intercom module............................................................................ 1-10
SP-44 (48) System Signal Flow Diagram ..................................... 1-11
SP-42 System Signal Flow Diagram ............................................. 1-12
Performance Specifications ........................................................... 1-13
SP-4 / Dec 92
INSTALLATION
Placing the Console ......................................................................... 2-1
Console and Cut-out Dimensions .................................................... 2-1
Static VU Alignment ....................................................................... 2-2
Console Power Supply .................................................................... 2-2
Dual Failsafe Supply................................................................... 2-2
System Ground ................................................................................ 2-3
Typical Grounding Scheme (dwg) .............................................. 2-3
Further Grounding Details .......................................................... 2-4
CONSOLE I/O CONNECTIONS
GENERAL ....................................................................................................3-2
AMP Tool Connector System ....................................................................3-2
Balanced vs Unbalanced I/O Connections.................................................3-3
Typical I/O Connections (wiring diagrams) ..............................................3-4
MONO MIC/LINE INPUT MODULE (ML-4)............................................3-5
Audio Connections.....................................................................................3-5
Control Ports ..............................................................................................3-5
Dipswitch Controlled Functions ................................................................3-6
Contents - Page 1
T
ABLE OF CONTENTS
CONSOLE I/O CONNECTIONS (continued)
STEREO LINE INPUT MODULE (SL-4) ...................................................3-7
Audio Connections.....................................................................................3-7
Control Ports ..............................................................................................3-7
Dipswitch Controlled Functions ................................................................3-8
GROUP MODULE (GP-4) ...........................................................................3-9
Audio Connections.....................................................................................3-9
STEREO MASTER OUTPUT MODULE (SM-4).....................................3-10
Audio Connections...................................................................................3-10
CONTROL ROOM MONITOR MODULE (CR-4)...................................3-11
Audio Connections...................................................................................3-11
Auxiliary Control Ports............................................................................3-12
Dipswitch Controlled Functions ..............................................................3-12
STUDIO MONITOR MODULE (optional) (SC-4)....................................3-13
Audio Connections...................................................................................3-13
Control Ports ............................................................................................3-13
Talkback Interrupt Jumpers .....................................................................3-13
SUPERPHONE MODULE (optional) (SPN-4)..........................................3-14
Audio Connections...................................................................................3-14
Control Connections ................................................................................3-14
INTERCOM MODULE (optional) (ICM-4) ..............................................3-15
Audio Input connections ..........................................................................3-15
Control Connections ................................................................................3-15
Audio Output Connections.......................................................................3-15
STEREO LINE SELECT MODULE (optional) (LS-4) .............................3-16
Audio Connections...................................................................................3-16
TAPE REMOTE MODULE (optional).......................................................3-17
SP-4 / Dec 92
OPERATIONAL NOTES
Fader and Level Controls ................................................................ 4-1
Input Assign and Monitor Select Switches ..................................... 4-1
Cueing.............................................................................................. 4-2
Sends................................................................................................ 4-2
Subgroups ........................................................................................ 4-2
Talkback .......................................................................................... 4-2
Contents - Page 2
T
ABLE OF CONTENTS
SCHEMATIC DRAWINGS
Typical module printed circuit board .............................................. 5-2
Mono mic/line input module (SP-44/48)......................................... 5-3
Mono mic/line input module (SP-42).............................................. 5-4
Dual mic input module (SP-44/48).................................................5-4a
Stereo line input module (SP-44/48) ............................................... 5-5
Stereo line input module (SP-42) .................................................... 5-6
Group Module ................................................................................. 5-7
Master Output Module (SP-44/48) .................................................. 5-8
Master Output Module (SP-42) ....................................................... 5-9
Control Room Monitor Module (SP-44/48) .................................. 5-10
Control Room Monitor Module (SP-42) ....................................... 5-11
Studio Monitor Module (SP-44/48) (optional).............................. 5-12
Studio Monitor Module (SP-42) (optional) ................................... 5-13
Stereo Line Select Module (optional)............................................ 5-14
Superphone Module (optional)...................................................... 5-15
Intercom Module (optional) .......................................................... 5-16
Tape Remote Module (optional) ................................................... 5-17
Digital Timer ................................................................................. 5-18
Power Supply................................................................................. 5-19
Failsafe Switchover Panel (optional)............................................. 5-20
SP-4 / Dec 92
SP-4 / April 95
TROUBLESHOOTING
Basic Troubleshooting Procedures .................................................. 6-1
Integrated Circuits ........................................................................... 6-2
Other Details.................................................................................... 6-3
Contents - Page 3

Console Overview

CHAPTER CONTENTS
Series Description............................................................................ 1-1
SP-42/44/48 features table............................................................... 1-2
Input Module Faceplates (dwg)....................................................... 1-3
Mono mic/line input ........................................................................ 1-4
Stereo line input............................................................................... 1-4
Group and Output Module Faceplates (dwg) .................................. 1-5
Group modules ................................................................................ 1-6
Stereo Master Output module.......................................................... 1-4
Control room module ...................................................................... 1-4
Monitor Module Faceplates (dwg) .................................................. 1-7
Accessory Module Faceplates (dwg)............................................... 1-8
Studio module.................................................................................. 1-9
Stereo line selector module ............................................................. 1-9
Tape remote module ........................................................................ 1-9
Superphone module ......................................................................... 1-9
Intercom module............................................................................ 1-10
SP-44 (48) System Signal Flow Diagram ..................................... 1-11
SP-42 System Signal Flow Diagram ............................................. 1-12
Performance Specifications ........................................................... 1-13
C
ONSOLE OVERVIEW
SP–40 SERIES DESCRIPTION
The Wheatstone SP-40 console series is a dual purpose design intended for applications where the console will be used for both production work and on­air applications. As such, its module layout has characteristics similar to both traditional on-air boards and production models. Generally speaking, the lower half of a typical input module emulates on-air control layout, while the upper half contains equalization and send controls. This hybrid architecture allows both production and on-air personnel to easily learn and operate all models of the series.
There are three models: the SP-42 (intended for 2-track use), the SP-44 (4­track) and the SP-48 (8-track). All models are similar in layout, but differ primarily in the number of outputs available. The standard model is the SP-44.

SP-44 Four-track Production Console

This console comes equipped with four subgroups, two stereo outputs (Program and Audition), one mono sum output (Program L+R), one mix­minus output, three auxiliary sends and cue. Intended to interface with a four­track tape recorder (the subgroup outputs feed the recorder; multitrack playback is normally through the subgroups' tape inputs), the console may be ordered with 16 or 24 input channels. The mainframe includes VU meters for the subgroups, Program (left & right), Audition (left & right), and Mono (Program L+R). Group VUs can also meter the three sends and mix-minus, via front panel switching on the subgroup modules. A control room monitor module is standard equipment. The mainframe has room for five accessory modules (three on the right and two on the left).
SP-4 / Dec 92
Page 1 - 1
C
SP-40 CONSOLE SERIES FEATURES
SP-42
SP-44
SP-48
MAINFRAME POSITIONS
16
24/33
35
INPUTS1216/24
24
GROUPS48
CONTROL ROOM MODULE
YYY
STEREO PROGRAM OUT
YYY
STEREO AUDITION OUT
YYY
MONO SUM (PGM L+R) OUT
Y
Y
MIX-MINUS OUT
Y
Y
CUEYY
Y
SEND BUSSES
233
TIMERYY
Y
GROUP METERS
4
8
PROGRAM METERS (L & R)
YYY
AUDITION METERS (L & R)
YYY
SEND METERS (switched w/Group VUs 1-3)
Y
Y
MIX-MINUS METER (switched w/Group VU 4)
Y
Y
LEFTHAND ACCESSORY POSITIONS
22RIGHTHAND ACCESSORY POSITIONS
233
ONSOLE OVERVIEW
C
ONSOLE OVERVIEW

SP-48 Eight-track Production Console

This is the 8-track version of the console series. It is identical with the SP­44 except it has eight subgroup channels instead of four. This also means there are an additional four VU meters housed in the mainframe. The SP-48 comes with 24 inputs.

SP-42 Two-track Transfer Console

This compact unit (26 by 26 inches) has 12 inputs and is designed to interface directly to a 2-track tape machine. It has two stereo outputs (Program and Audition), two auxiliary sends and cue. Four VU meters (Program and Audition left and right) are included. The mainframe includes a control room monitor module and has room for two accessory modules (righthand frame positions only).
SP-4 / Dec 92
SP-40 Series Standard Features Listing by Console Model
Page 1 - 2
N
05101520
30
40
50
60
70
0
1/2
3
CUE
L
dB
A / B LINE
1K / 500
05101520
30
40
50
60
70
0
0
1/2
3
CUE
GAIN
05101520
30
40
50
60
70
0
0
CUE
GAIN
1
2
PHASE
100 / 50
N
05101520
30
40
50
60
70
0
0
1/2
3
CUE
L
ML- 2
100 / 50
N
05101520
30
40
50
60
70
0
CUE
1K / 500
100 / 50
05101520
30
40
50
60
70
0
0
1/2
3
CUE
GAIN
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
3
2
1
MIC / LINE
6
11
14
10K / 5K
11
500
400
6
11
14
3
2
1
3
2
1
A S S I G N
0
GAIN
PHASE
16
-dB+
-dB+
16
-dB+
EQ IN
0
PRE IN
0
PGM
AUD
L R
C
ONSOLE OVERVIEW
ML- 4
654
7
M
8
I
C
9
10
LINE TRIM
L
303
H
6
I
11
G
14
H
16
dB
303
5K2K
M
Hz
11
I
D
7K
8K
303
6
L O
11
W
14
16
5
64
7
8
9
S
10
1
E
N
654
D
7
S
8
9
10
2
C
P A
3
2
1
MIC / LINE
6
11
14
10K / 5K
11
500
400
6
11
14
3
2
1
3
2
1
A S S
I
G N
0
GAIN
PHASE
16
-dB+
-dB+
100 / 50
16
-dB+
EQ IN
S1 PRE IN
0
PGM
AUD
L R
B U S
654
7
8
9
10
LINE TRIM
303
6
11
14
16
303
5K2K
Hz
11
7K
8K
303
6
11
14
16
5
64
7
8
PAN
9
S2
LEVEL
654
7
8
9
10
C
P A
1
2
3
4
ML- 48
654
7
M
I
C
H I G H
M
I
D
L O W
S E N D S
3
2
1
MIC / LINE
6
11
14
10K / 5K
11
500
400
6
11
14
3
2
1
3
2
1
A S S
I
G
N
0
GAIN
16
-dB+
-dB+
16
-dB+
EQ IN
PRE IN
0
PGM
AUD
L R
B U S
M
8
I
C
9
10
LINE TRIM
303
H
6
I
11
G
14
H
16
dB
303
5K2K
M
Hz
11
I
D
7K
8K
303
6
L O
11
W
14
16
5
64
7
8
PAN
9
S
S2S1
LEVEL
E N
654
D
7
S
8
9
10
C
P A
1 / 2
3 / 4
5 / 6
7 / 8
SL- 2
A / B LINE
6
11
14
6
11
14
6
11
14
3
2
1
3
2
1
A S S I G
N
16
-dB+
1K / 500
16 16
-dB+
16
-dB+
EQ IN
0
PRE IN
0
PGM
AUD
L R
LT
RT
B
303
6
11
14
16
303
6
11
14
303
6
11
14
16
5
64
7
8
9
10
654
7
8
9
10
C
B A L
SL- 4
LT
RT
B
H I G H
M
I
D
L O W
S E N D S
11
11
11
A S S
I G N
6
14
6
14
6
14
3
2
1
3
2
1
16
-dB+
16 16
-dB+
16
-dB+
EQ IN
5
PRE IN
0
PGM
AUD
C
L R
B U S
303
6
11
14
16
303
6
11
14
303
6
11
14
16
64
7
8
BAL
9
S2S1
LEVEL
654
7
8
9
10
B A L
1 / 2
3 / 4
SL- 48
LT
RT
B
A / B LINE
10K / 5K
H I G H
M
I
D
L O W
S E N D S
11
14
11
14
11
14
2
2
A S S I G N
6
16
6
16 16
6
16
EQ IN
3
1
PRE IN
3
1
0
L R
B U S
-dB+
-dB+
-dB+
5
PGM
AUD
C
303
H
6
I
11
G
14
H
16
303
6
M
11
I
D
14
303
6
L O
11
W
14
16
64
7
8
BAL
9
S
S2S1
LEVEL
E N
654
D
7
S
8
9
10
B A L
1 / 2
3 / 4
5 / 6
7 / 8
SP-4 / Dec 92
0
ON
Mono Input
SP-42
0
ON
Mono Input
SP-44
Mono Input
SP-48
Stereo Input
SP-42
Stereo Input
SP-44
Input Modules – SP-40 Series Audio Consoles
ON
Stereo Input
SP-48
Page 1 - 3
C
ONSOLE OVERVIEW
STANDARD MODULES

Mono Mic/Line Input (ML-48)

This module brings mic signals into the console; when switched to line input
it is used to play individual tracks from the multi-track machine.
Familiar PGM and AUD switches are provided for on-air application and rapid learning curves. They also make easy work of routine 2–track transfers and dubs. Bus assign switches are also provided for 8–track production sessions. Additionally, there is an internal dipswitch feeding a mix-minus bus—perfect for call-in production work. A powerful three-band equalizer permits total creative freedom (the EQ may be switch bypassed). The panpot pans between the left and right PGM and AUD buses or Odd and Even pairs on the bus assign switches. Three auxiliary sends are provided. Sends 1 and 2 appear on a concentric knob pair (Level and Pan 1/2); they may be switched pre or post. Send 3 can be internally selected pre or post. A CUE switch (w/ LED) is also provided. CUE is automatically released when the channel on button is activated or when CUE is pressed again. CUE may be programmed to automatically interrupt control room or headphone feeds.
Other features include dipswitch selected phantom power, a phase reverse switch and a mic/line selector switch. Separate mic gain and line trim controls are provided.
The lower section of the module includes a P&G fader. Channel ON/OFF switches interface to the console’s dipswitch programmed logic system, which allows remote channel on, off, tally and cough. Console command functions include control room and studio mute, and timer restart. Of course, control room and studio tally relays are included. These permit an on-air type production environment as well as direct-to-air capability.
SP-4 / Dec 92

Stereo Line Input (SL–48)

This module is used for stereo sources such as CDs, tape recorders, and cassette players. Its A/B source selector switch doubles the module’s input capacity. Calibration procedures are made easy with the multi-turn front panel gain trims. The 3-band EQ section (with switchable center frequencies) provides reciprocal curves, allowing easy removal of previously applied equalization—a real plus for last minute afterthoughts. EQ bypass is provided.
Assign switches route signal to the stereo and 8-track machine in stereo pairs, and are provided with a balance control. The SP-48’s unique stereo/ mono send section provides for mono or stereo effects. Pre/post selector switches increase production flexibility. Like the mono mic module, a sophisticated automatic CUE system is included. A P&G stereo fader provides smooth, troublefree mixing.
Channel ON/OFF buttons are coupled to an on-air type machine and console logic system. Each color-coded button is illuminated. For long life and low maintenance, on/off lamps are solid state. When channel on status is selected, external machines, such as carts and CDs, may be started and can in turn send channel on/off commands back to the console. The logic system may be dipswitch selected to command control room and studio mute, and timer restart. A local or external ready command may signal back to the module.
Page 1 - 4
C
05101520
3040506070
0
0
CUE
VU
GAIN
N
1
1
GROUPS
1
2
R
R
TAPE TO PAN
CUE
CUE
2
1
G2
G1
PGM
1
2
05101520
3040506070
0
0
CUE
VU
GAIN
N
3
GROUPS
TAPE TO PAN
CUE
CUE
4
3
REC
REC
G4
G3
PGM
3
05101520
3040506070
0
CUE
GAIN
N
5
T A P E
L E V E
L
GROUPS
TAPE TO PAN
6
5
G6
G5
PGM
05101520
3040506070
0
0
CUE
GAIN
A
N
7
GROUPS
TAPE TO PAN
7
7
G8
G7
PGM
AUD
PGM
AUD
TAPE
AUD
05101520
3040506070
0
0
PGM
MASTER
AUD
AUD
TAPE
AUD
A U D
05101520
3040506070
0
PGM
MASTER
CUE
CUE
1
2
GP- 4
654
7
3
S E
8
2
1
2
2
2
3
1
G1 / S1
G2 / S2
3
1
3
1
A S S
I G N
0
0
GRP SND
0
0
2
C
L R
C
N
9
D
10
654
7
S E
8
N
9
D
10
S1
S2
G1
VU
G2
G1
G2
654
7
T
8
A P
9
10
E
L
654
E
7
V
8
E
9
L
10
P
P
M A S T E R S
GP- 4
654
7
3
S E
8
2
1
3
2
1
2
3
2
1
3
1
A S S
G N
G3 / S3
G4 / M–
I
0
0
GRP SND
0
3
0
4
C
L R
C
N
9
D
10
654
7
M
8
X M
9
10
S3
M–
G3
VU
G4
G3
G4
654
7
T
8
A
P
9
10
E L
654
E
7
V
8
E
9
L
10
P
P
P A
M A S T E R S
P A
GP- 4
3
2
1
3
2
1
A S S
G N
0
0
I
L R
GP- 4
G5
VU
G6
G5
G6
654
7
8
9
10
5
654
7
8
9
10
6
P
P
C
P A
C
3
2
1
3
2
1
A S S
G N
0
0
I
L R
G7
VU
G8
G7
G8
654
7
T
8
A P
9
10
E
7
L
654
E
7
V
8
E
9
L
10
8
P
P
C
P
C
M A S T E R S
GAIN
SM- 2
654
7
3
8
2
9
1
10
0
654
7
3
8
2
9
1
10
0
PGM
VU
PGM
654
7
3
8
2
9
1
10
0 MASTER
ONSOLE OVERVIEW
SM- 4
S E N D
654
GAIN
3
2
1
10
0 MASTER
PGM
VU
PGM
654
3
2
1
10
0 MASTER
S E N D
LT
RT
LT
RT
LT
RT
LT
RT
A U D
M
7
P
O
G
8
N
M
9
O
LT
RT
MONO
LT
RT
LT
RT
LT
RT
7
8
9
L R
2
MIX REC
MIX REC
G1
G2
L R
4
MIX
MIX
G3
G4
3 4
L R
6
R
R
MIX
R
REC
MIX
R
REC
G5
G6
5 6
0
L R
8
MIX
REC
MIX
REC
G7
G8
7 8
R
R
BUS
T
T
BUS
PGM
T
T
0
SP-4 / Dec 92
Group #1
SP-44/48
Group #2
SP-44/48
Group #3
SP-48 only
Group #4
SP-48 only
Stereo Master
SP-42
Stereo Master
SP-44/48
Group & Output Modules – SP-40 Series Audio Consoles
Page 1 - 5
C
ONSOLE OVERVIEW
Group Modules (GP)
These modules provide the record outputs to the tape recorder during the multi-track lay-up, and provide subgrouping functions during mixdown ses­sions.
Each fader (two to a panel) controls the level of one track sent to the multi­track recorder. By acting as a record level to the tape recorder modulation levels can be precisely controlled from one fader, rather than having to adjust individual or groups of different faders, thus greatly improving productivity and avoiding the chance of losing the mix balance.
Once the eight tracks are recorded, the mixdown session can be handled in one of two ways. First, Bus/tape switches are switched to select the tape playback signals, which are routed through the group faders and their associ­ated panpots to the PGM stereo output. In the second method the bus/tape switch is left in Bus mode and the mic/line modules are switched to line input (which are also connected to the tape machines playback); signals are then routed from the input module, grouped to the subgroups, and then mixed to the stereo output. This leaves the operator the choice of fast layups or more involved sessions when you’re looking for that major market polish.
A CUE switch allows quick checking of the recording or subgroup signal. The pan off switch allows the groups to operate independently of the stereo mix for mix-minus, IFB, or bilingual production requirements, or in applications where it is desirable to feed the multi-track while simultaneously using the stereo PGM buses for other applications, such as dubbing or even live use.
Master level controls for the three auxiliary sends and the internal mix-minus bus are located at the top of the first two group modules. Front panel gain and VU multi-turn trimmers allow easy calibration.
SP-4 / Dec 92

Stereo Master Output (SM–4)

This module provides master output level control for the PGM, AUD and PGM mono sum outputs. PGM master is provided with a stereo P&G fader that would normally be used as the record level control to your 2–track master or output level to your on-air feed. A pair of bus/tape switches are provided that allow you to bring the input of your 2–track back to the module so you may easily check your completed recordings. The AUD and PGM mono outputs are both provided with conductive plastic rotary level controls. Front panel multi­turn gain and VU trims allow easy calibration.

Control Room Monitor (CR-4)

This standard module handles source and level controls to the control room, headphone and cue circuits. The source selector can pick up the PGM, AUD, and MONO buses as well as two external balanced line inputs, such as tape recorders or air returns. The CUE circuit can be programmed to interrupt the control room or headphone feeds for automatic operation. A high quality conductive plastic headphone level control is provided to assure reliable operation. The under- counter headphone jack is driven by a built-in power amplifier to assure plenty of drive. An external headphone I/O port is also provided for an external power amp if desired. The CR pot is conductive plastic and drives an electronically balanced output.
Page 1 - 6
CUE
HDPN
CR
CR- 2
TB
STUDIO
TB
CUE
HDPN
CR
TB
STUDIO
TB
MON
C T
C T
C T
C T
AUTO
TIMER
AUTO
TIMER
CR- 4
SC- 2
SC- 4
C
ONSOLE OVERVIEW
EXT1
EXT2
PGM
AUD
3
2
1
0
RESTART
S O U R C E
S E L E
EXT1
EXT2
PGM
AUD
S O U R C E
S E L E
EXT1
EXT2
PGM
AUD
S O U R C E
S
E L E
EXT1
EXT2
PGM
AUD
S O U R C E
S E L E
MON
654
7
8
9
10
S
S
T
T
A
O
R
P
T
R
E S E T
H O
L
D
3
2
1
0
RESTART
654
7
8
9
10
S
S
T
T
A
O
R
P
T
R
E S E T
H O
L
D
654
7
3
8
2
9
1
10
0
654
7
3
8
2
9
1
10
0
SP-4 / Dec 92
5
6
4
7
3
8
2
9
1
10
0
5
6
4
7
3
1
0
SP-42
8
9
10
2
Control Room
5
6
4
7
3
8
2
9
1
10
0
5
6
4
7
3
1
0
SP-44/48
8
9
10
2
Control Room
5
6
4
3
2
1
10
0
Studio (opt.)
SP-42
7
8
9
5
6
4
7
3
2
9
1
10
0
Studio (opt.)
SP-44/48
8
Monitor Modules – SP-40 Series Audio Consoles
Page 1 - 7
U R C E
L
E
C T
LS- 4 SPN-4
RECORD
TRIM
ON
OFF
0
5
101520
30
40
50607000
AUD
MXM
CALL 1
CALL 2
CUE CALLER
BUSY
PRIVACY
TR- 4 ICM- 4
TR- 4
C
ONSOLE OVERVIEW
EXT
A S S
I G N
READY
MIC
PGM
1
2
S
O
S E
>>
<<
PLAY
REC
STOP
MIC
NULL
INTERCOM
SP-4 / Dec 92
>>
<<
PLAY
REC
STOP
Stereo Selector Tape Remote Superphone Intercom
Accessory Modules – SP-40 Series Audio Consoles
Page 1 - 8
C
ONSOLE OVERVIEW
The following programmable functions are available: CUE may be pro­grammed to interrupt HDPN or CR monitor; HDPN interrupt receives the CUE signal; CR interrupt provides a split feed, with PGM on left and CUE on the right (interrupts are dipswitch-selectable). This module also includes a control room mute circuit, which may be activated from an appropriately pre-pro­grammed input channel, and also includes an on-air tally relay. This module also houses the optional timer control panel. Controls include timer START/ STOP, RESET and HOLD buttons. An AUTO-RESTART enable switch links the timer to automatically restart from pre-programmed input channels.
OPTIONAL MODULES

Studio Module (SC–4)

The optional studio control module is provided with a source selector similar to the CR module, a conductive plastic studio level control (with electronically balanced output) and a talkback-to-studio circuit. The TB switch routes the announcer’s mic to the studio output and also an external TB out port. The TB level control is used to preset the TB level to the studio independently of the studio level pot. This module also includes a studio mute circuit, which may be activated from an appropriately pre-programmed input channel. An on-air tally relay is included.
SP-4 / Dec 92
SP-4 / June 93
Stereo Line Selector (LS–4)
A source select switchbank with 6 stereo inputs and one stereo output. The output may be fed (via the module’s standard DB-25 I/0 connectors) to any line input module, control room or studio module to increase its input source capacity.

Tape Remote Module (TR–4)

Available in two versions: Full Function (FF-2, with full control of two machines) and Start/Stop (SS-6, six pairs of start/stop buttons for control of six different machines). All buttons have LED indicators.

Superphone Module (SPN–4)

This module provides a new way of handling telephone segments: when a phone segment is desired, the announcer simply activates the module, and all mute, level and combining functions are handled automatically. It automati­cally selects the announcer’s mic and mix-minus sources with a press of its ON button and allows conferencing between two callers (each on their own fader) and the station’s microphones. Caller CUE switches provide a quick way to preview the callers, or even conduct the segment through the console’s cue speaker. The PGM assign switch permits live talk-ins. An AUD input switch allows callers to receive any additional channels that have been assigned to the AUD bus. The MXM internal programming switches can be preset for your
Page 1 - 9
C
ONSOLE OVERVIEW
normal talk segment, so the operator would hit the ON button and his mic and the MXM signals would be routed to the callers. It even has a balanced external input port—handy for remotes.
The module has logic circuitry linked to its ON/OFF switches that can start and stop an external tape machine, initiate record, activate cue, mute control room and studio, and restart the console timer—all from channel ON/OFF switches. It provides separate multitrack tape recorder feeds that route an­nouncer mics and program material to track 1, a composite announcer and caller sum to track 2, and callers only to tracks 3 & 4. By splitting the mics from the callers, the operator can edit by using simple track punch-ins rather than razor edits.

Intercom Module (ICM–4)

This module is a major advance beyond the simple control room talkback button. The operator can communicate with the studio (as with traditional TB), but he can also talk with other studios and control rooms throughout the entire station complex. It is part of an integrated intercom system; a family of modules available for all Wheatstone radio consoles, plus a rackmount version for equipment room installation. It also interfaces with the Wheatstone TS-500 Talent Station.
When a call button is pressed, the anxnouncer mic is routed to any one of six destinations. The operator at the receiving end will hear the caller’s voice through the cue speaker (unless, of course, he’s on-the-air) and he can answer hands free to the initiating caller. A tally lamp at the receiving end illuminates to indicate which intercom station is initiating the call. The privacy button will mute the announcer’s mic. Each module is self-powered from its host console, and a simple daisy chain interface is all that’s required for installation.
SP-4 / Dec 92
SP-4 / June 93
Page 1 - 10
ON
ON OFF ON TALLY OFF TALLY COUGH TB A - COMMON B - COMMON
CUE
ON
OFF
IN
PATCH
OUT
MIC
H L
LINE
H L
ON OFF START STOP READY
COMMON
CUE
ON
OFF
H
LT
L
A
H
RT
L
H
LT
L
B
H
RT
L
START STOP REC READY COMMON
EXT
IN
MIC
IN
MIX
MINUS
Monitor
AUD
Monitor
HYBRID
1 IN
HYBRID
2 IN
SUPER PHONE
OFF TB COUGH
TO MIC CHANNEL LOGIC PORT
LOGIC
F
H L
H L
+48v
D
I
P
A / B LOGIC
A B
S E L E C T
A D E R
GAIN
M / L
SW
TRIM
LOGIC
FOR A & B
SEPARATE
EQ -IN
L
TRIM
E Q
TRIM
R
STEREO LINE INPUT
ON
OFF
LOGIC
REC
READY
SW
H L
H L
L R
H L
H L
EXT
TRIM
MIC
TRIM
MXM
ON SW
AUD
ON SW CALL 1
FADER CALL 2
FADER
CALL 1
CUE SW
CALL 2
CUE SW
DIP SW
PRE
POST
ON
FET SW
PHASE
EQ
SW
EQ -IN
MIC / LINE INPUT
DIP SW
O N
F
F
E
A
T
D
S
E
W
R
DIP SW
PGM
SW
MICS to
CUE LOGIC
REMOTE
CONTROLS
CR MUTE STUDIO MUTE TIMER RESTART MIX-MINUS
TB TO STUDIO
CUE LOGIC
SEND
1 / 2
J
SEND
3
PAN
LOCAL READY
CR MUTE TIMER RESTART MIX-MINUS
CUE LOGIC
PRE
SEND
POST
1 / 2
SEND
3
J
L
B A L
R
CR MUTE CR MUTE W/PGM STUDIO MUTE STUDIO MUTE W/PGM TIMER RESTART CUE LOGIC ENABLE
TRIM
PGM
TRIM
TRIM
TRIM
TRIM
TRIM
MIC
CUE
FET SW
PAN
L
PGM
R
AUD
J
CUE
FET SW
PAN
L
PGM AUD
R
ON
FET SW
COMPOSITE
OUT
MICS TO
TRK 1
CALLERS
TO TRK
3 & 4
TO HYBRID
TO HYBRID
1 - 2 3 - 4 5 - 6 7 - 8
1
2
CUE
MUTE
FET SW
HDPN
INTRPT
SW
CR INTRPT FET SW
TB MUTE
FET SW
TB SW
STUDIO
/TB
INTRPT
FET SW
To Other Stations
CALL LINES
FM
AM
NEWS
PROD
BOOTH
ENG
L
EXT 1
R
L
EXT 2
R
L
EXT 3
R
L
EXT 4
R
L
EXT 5
R
L
EXT 6
R
LINE SELECT
CUE OUT
LT
HDPN JACK
RT
H
LT
CR
OUT
RT
ON-AIR
TALLY
OPTO
EXTERNAL
TB OUT
LT
STUDIO
OUT
RT
STUDIO
TALLY
OPTO
EDIT
L
H L
H L
H L
M U T E
M U T E
>> <<
PLAY
REC
STOP
EDIT
>> <<
PLAY
REC
L R
STOP
TAPE
REMOTE
L E V E L
STEREO MASTER
SENDS
CAL
CAL
GAIN
TO PAN
H L
GAIN GAIN
GAIN GAIN
CUE LOGIC
H L
H L
GAIN
TAPE
TO PAN
SW
TAPE
SW
VU
MONO
VU
VU
VU
VU
SEND
SEND
VU
VU
PGM
H L
PGM OUT
L H
H L
AUD OUT
L H
1
OUT
2
OUT
TAPE
OUT
H L
TAPE
OUT
H L
CUE
LEVEL
H
L
L
EXT 1
H
R
L H
L
L
EXT 2
H
R
L
H L
H L
H L
H L
DIPSW
TO
CUE
SPKR
TB MIC
IN
H
L
LINE IN
I/O PORT
2-WAY AUDIO
PGM
AUD
MONO
CUE
LOGIC
MUTE
LOGIC
L
EXT 1
R
L
EXT 2
R
PGM
AUD
MONO
MUTE
LOGIC
TRIM
J
L H
LT
RT
LT
RT
CLOCK
S / S
RESET
HOLD
AUTO
HDPN
LEVEL
CR
LT
L E V E L
RT
CR MONITOR
DIP SW
CUE MUTE ENABLE
SPLIT CUE CUE TO HDPN
STUDIO
LT
RT
LOGIC
LISTEN
FET SW
PRIVACY
SWITCH
TALK
FET SW
TIMER
TB
LEVEL
L E V E L
STUDIO MONITOR
MIC
NULL
INTERCOM
LEVEL
BUS / TAPE
BUS/
TAPE
SEND 1
CUE SW
SEND 2
CUE SW
LEVEL
LEVEL
GROUP
/SEND VU SW
GROUP
FADER
CAL
CAL
F A D E R
CAL
CAL
CAL
MONO
PROGRAM
H L
TAPE
IN
H L
1 2 3 4
AUDITION
TAPE
IN
H L
H L
CHANNEL 1
PAN
PGM
SW
GROUP
/SEND VU SW
GROUP FADER
TAPE
LEVEL
H L
TAPE IN
CHANNEL 2
PAN
PGM
SW
TAPE
LEVEL
H L
TAPE IN
GROUP MASTER #1
SP-40 CONSOLE SERIES
SYSTEM FLOW DIAGRAM
System Flow Diagram — SP-44 (48) Series Audio Console
Page 1 - 11
ON OFF ON TALLY OFF TALLY COUGH TB A - COMMON B - COMMON
CUE
ON
OFF
IN
PATCH
OUT
MIC
H
L
LINE
H
L
ON OFF START STOP READY
COMMON
CUE
ON
OFF
H
LT
A
H
RT
H
LT
B
H
RT
START STOP REC READY COMMON
EXT
IN
MIC
IN
MIX
MINUS
Monitor
AUD
Monitor
HYBRID
1 IN
HYBRID
2 IN
SUPER
PHONE
ON
L
L
L
L
OFF TB COUGH
TO MIC CHANNEL LOGIC PORT
H
L
H
L
GAIN
D
I
P
TRIM
+48v
SEPARATE
A / B LOGIC
A B
L
S
TRIM
E
TRIM
L
E
R
C
T
OFF
LOGIC
REC
READY
SW
H
L
H
L
L
R
H
L
H
L
DIP SW
LOGIC
PRE
POST
F
A
ON
D
FET SW
E
R
M / L
SW
EQ
EQ -IN
PHASE
SW
MIC / LINE INPUT
DIP SW
LOGIC
FOR A & B
EQ -IN
E Q
O N
L
F
F
E
A
T
D
S
E
W
R
R
STEREO LINE INPUT
PGM
SW
DIP SW
MICS to
PGM
CUE LOGIC
ON
EXT
TRIM
MIC
TRIM
MXM
ON SW
AUD
ON SW
CALL 1 FADER
CALL 2
FADER
CALL 1
CUE SW
CALL 2
CUE SW
REMOTE
CONTROLS
CR MUTE STUDIO MUTE TIMER RESTART MIX-MINUS TB TO STUDIO
CUE LOGIC
SEND
1
J
SEND
2
L
PAN
R
LOCAL READY
CR MUTE TIMER RESTART MIX-MINUS
CUE LOGIC
PRE
SEND
POST
1
SEND
2
J
L
R
B A L
CR MUTE CR MUTE W/PGM STUDIO MUTE STUDIO MUTE W/PGM TIMER RESTART CUE LOGIC ENABLE
TRIM
TRIM
COMPOSITE
TRIM
TRIM
TRIM
TRIM
MIC
CUE
CUE
FET SW
FET SW
PGM
AUD
CUE
FET SW
PGM AUD
ON
FET SW
OUT
MICS TO
TRK 1
CALLERS
TO TRK
3 & 4
TO HYBRID
1
TO HYBRID
2
PROGRAM
H L
TAPE
IN
H L
AUDITION
H L
TAPE
IN
H L
BUS / TAPE
BUS/
TAPE
SEND 1
CUE SW
SEND 2
CUE SW
LEVEL
LEVEL
CAL
F A D E R
CAL
CAL
L E V E L
CAL
STEREO MASTER
GAIN GAIN
GAIN GAIN
CUE LOGIC
SENDS
H L
H L
VU
H L
PGM OUT
L H
VU
VU
H L
AUD OUT
L H
VU
SEND
1
OUT
SEND
2
OUT
CUE
LEVEL
H
L
L
EXT 1
H
R
L H
L
L
EXT 2
H
R
L
LT
RT
LT
RT
PGM
AUD
CUE
LOGIC
MUTE
LOGIC
H
L
L
EXT 1
H
R
L H
L
L
EXT 2
H
R
L
PGM
AUD
HDPN
LEVEL
CR
LT
L E V E L
RT
CR MONITOR
DIP SW
CUE MUTE ENABLE
SPLIT CUE CUE TO HDPN
TB
LEVEL
STUDIO
LT
L E V E L
RT
CUE
MUTE
FET SW
HDPN
INTRPT
SW
RT
CR INTRPT FET SW
TB MUTE
FET SW
TB
SW
STUDIO
/TB
INTRPT
FET SW
LT
M U T E
EXTERNAL
M U T E
HDPN JACK
LT
CR
OUT
RT
ON-AIR
TALLY
OPTO
TB OUT
LT
STUDIO
OUT
RT
CUE OUT
H L
H L
H L
H L
STUDIO MONITOR
STUDIO
TALLY
OPTO
EDIT
>>
<<
PLAY
REC
STOP
EDIT
>>
<<
PLAY
REC
STOP
TAPE
REMOTE
DIPSW
TO
CUE
SPKR
TB MIC
IN
H L
LINE IN
I/O PORT
2-WAY AUDIO
CLOCK
MUTE LOGIC
TRIM
J
S / S
RESET
HOLD
AUTO
L H
LOGIC
LISTEN FET SW
PRIVACY
SWITCH
TALK
FET SW
TIMER
To Other Stations
MIC
NULL
INTERCOM
L
R
L
R
L
R
L
R
L
R
L
R
LINE SELECT
CALL LINES
FM
AM
NEWS
PROD
BOOTH
ENG
EXT 1
EXT 2
EXT 3
EXT 4
EXT 5
EXT 6
L R
SP-42 AUDIO CONSOLE
SYSTEM FLOW DIAGRAM
System Flow Diagram — SP-42 Audio Console
Page 1 - 12

Installation

CHAPTER CONTENTS
Placing the Console ......................................................................... 2-1
Console and Cut-out Dimensions .................................................... 2-1
Console Power Supply .................................................................... 2-2
Dual Failsafe Supply................................................................... 2-2
System Ground ................................................................................ 2-3
Typical Grounding Scheme (dwg) .............................................. 2-3
Further Grounding Details .......................................................... 2-4

PLACING THE CONSOLE

SP-40 series consoles come shipped in two parts: a cardboard carton containing the rackmount power supply and its connecting cable, and a wooden crate containing the console itself. The wooden crate also contains a small package (the console connector kit: DB-25 I/O connector hoods and an AMP brand insulation displacement crimp tool). Begin the installation by unpacking and locating these items. Set the connector kit aside for later (its use is discussed in the next chapter).
SP-40 consoles are designed to be dropped into a countertop cut-out. The drawing and table below call out the various console dimensions and required cut-out sizes.
SP-4 / Dec 92
25.7
1.1
5.2
1.4
SP-40 S
M
AINFRAME DIMENSIONS
ERIES CONSOLE
CW
20.3
MAINFRAME CW CUT–OUT
48
(24 inputs) 55 20.5 x 53.2
SP–
44
(24 inputs) 52 20.5 x 50.2
SP–
44
(16 inputs) 38.4 20.5 x 36.6
SP–
42
(12 inputs) 26.4 20.5 x 24.6
SP–
Bear in mind that final console placement should take into consideration avoiding proximity to any electromagnetic fields, such as large power trans­formers, motors, and flourescent lighting fixtures.
Make the required cut-out, and lower the unpacked console into place.
5.3
9.3
4.0
Page 2 - 1
The power feed recommended
in the text is often installed and
referred to in studios as an
"isolated AC ground" outlet.
It is usually orange in color.
I
NSTALLATION
THE CONSOLE POWER SUPPLY
The console power supply is a standard 19" rackmount unit. It should be mounted in an adjacent equipment rack within 15 feet (but preferably no closer than 3 feet) of the console. The mounting location should allow proper air circulation around the unit. Avoid locating any high gain equipment (such as phono preamps, tape recorders, etc.) too near the power supply, to avoid magnetic interference into that equipment.
The power supply is fitted with a 3-wire grounded AC cord that should be plugged into a clean 120V AC outlet (that is, an AC source that feeds only the control room audio gear). This AC source should be a separate feed from those powering lighting, air-conditioning, or any other non-audio machinery. The third pin ground wire of the AC source should be tied to the central system ground point (see SYSTEM GROUND below).
With the power supply in place, plug in the AC power cord. Note the power supply uses a 3-amp slo-blo fuse (back of chassis). The five LED indicators on the supply's front panel should light up (PHANTOM, +V, –V, +5V, and +24V). Unplug the power supply and connect it to the console, using the supplied multi-conductor cable. Note the cable plugs into the back of the supply chassis and into the bottom of the console (righthand end). With the console connected, re-energize the power supply. The display indicators should again light; the console's VU meters should light up, and individual module ON/OFF switches and green CUE LEDs will power up randomly.
SP-4 / April 95
SP-4 / Dec 92
Dual Failsafe Supply
Your console may have been ordered with a dual failsafe option; in this case you will have two separate rackmount supplies with a single combiner panel that mounts between them. If this is the case, then connect both supplies to the combiner panel with the two short cables supplied, and connect the combiner panel to the console with the regular long cable. Note that both supplies must be energized for the failsafe function to work.
The first major installation step is to make sure the console is properly grounded. Once this is accomplished, audio and control connections (next chapter) may be made.
Unplug the power supply, and proceed with the next section, "System Ground".
Page 2 - 2
I
CONSOLE
AC BREAKER
BOX
EQUIPMENT RACK
EFFECTS RACK
GROUNDING SCHEME

SYSTEM GROUND

Safety requirements dictate that a positive connection from the console mainframe to electrical ground be made in the completed installation.
The system ground serves two important purposes:
(1) Provide a zero signal reference point for the entire audio system; (2) Assure safety from electrical shock.
There exist two terms that one encounters in a discussion of ground:
(A) EARTH GROUND, which is usually a heavy copper rod driven into
the soil adjacent to the building (around 6 feet down) or a connection to the copper water pipes leading into the building. Either is acceptable, unless, of course, the water pipe is plastic.
(B) THE POWER COMPANY EARTH CONDUCTOR that enters the
building at the power line breaker box; this conductor should be (and is often by code) tied to the above-mentioned earth ground at one point. This point is the SYSTEM EARTH GROUND.
MIC PANEL
NSTALLATION
Tie the console mainframe ground to the system earth ground. Tie every piece of
equipment in the entire audio
system to the console
mainframe ground.
2-TRACK
MULTI-TRACK
POWER COMPANY
EARTH GROUND
COPPER ROD
3–5 ft.
GND
HEAVY (#4 or #6) COPPER
WIRE
SOIL
3-wire ground or separate wire run from chassis
DEVICE 1
DEVICE 2
etc.
DEVICE N
HIGH POWER
CONSOLE POWER SUPPLY
CONTROL ROOM POWER AMP
STUDIO POWER AMP
OTHER
TYPICAL SYSTEM
The grounding point on SP-40 consoles is a terminal lug strip located on the bottom of the mainframe, near the power connector. This is the central grounding point for the console mainframe. TIE THE CONSOLE MAINFRAME TO THE SYSTEM EARTH GROUND. TIE EVERY PIECE OF EQUIPMENT IN THE ENTIRE AUDIO SYSTEM TO THE CONSOLE MAINFRAME GROUND. If the system earth ground point is inaccessible, tie the console ground mainframe ground to the power company earth conductor at the main breaker box.
SP-4 / Dec 92
Page 2 - 3
The aforementioned "isolated
AC ground" (orange studio
outlet; see page 2-2) can also
be used to accomplish the
required grounding.
Each piece of equipment should be connected by its own ground wire (usually the round third pin on the AC cord). This means that every AC outlet must have a separate conductor run to the console ground lug terminal; the outlets cannot be daisy-chained as is normally encountered in commercial and residential AC systems. Any equipment not supplied with 3-wire AC cables must have individual ground wires (16 gauge or larger) connected to their chassis grounds and then run to the console mainframe ground.

Further Grounding Details

Check all equipment to be absolutely certain that each unit is power transformer isolated from the AC mains to prevent safety hazards.
It is assumed that in each piece of audio equipment the audio ground and the chassis are tied together at some point. Any piece of equipment lacking a grounded chassis is likely to be prone to interference problems.
Locate all unbalanced audio equipment in the same rack if possible, to minimize chassis ground potential differences. It may also be helpful to insulate each piece of unbalanced equipment from its mounting rails in the rack by means of nylon 10-32 screws and insulating washers between rails and faceplates.
Once the system is properly grounded, you may proceed with the audio and control input/output connections (next chapter).
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Console I/O Connections

CHAPTER CONTENTS
General .........................................................................................................3-2
AMP Tool Connector System ....................................................................3-2
Balanced vs Unbalanced I/O Connections.................................................3-3
Typical I/O Connections (wiring diagrams) ..............................................3-4
Mono Mic/Line Input Module (ML-4).......................................................3-5
Audio Connections.....................................................................................3-5
Control Ports ..............................................................................................3-5
Dipswitch Controlled Functions ................................................................3-6
Stereo Line Input Module (SL-4)...............................................................3-7
Audio Connections.....................................................................................3-7
Control Ports ..............................................................................................3-7
Dipswitch Controlled Functions ................................................................3-8
Group Module (GP-4) .................................................................................3-9
Audio Connections.....................................................................................3-9
Stereo Master Output Module (SM-4) ....................................................3-10
Audio Connections...................................................................................3-10
Control Room Monitor Module (CR-4)...................................................3-11
Audio Connections...................................................................................3-11
Auxiliary Control Ports............................................................................3-12
Dipswitch Controlled Functions ..............................................................3-12
Studio Monitor Module (optional) (SC-4)................................................3-13
Audio Connections...................................................................................3-13
Control Ports ............................................................................................3-13
Talkback Interrupt Jumpers .....................................................................3-13
Superphone Module (optional) (SPN-4)...................................................3-14
Audio Connections...................................................................................3-14
Control Connections ................................................................................3-14
Intercom Module (optional) (ICM-4)........................................................3-15
Audio Input connections ..........................................................................3-15
Control Connections ................................................................................3-15
Audio Output Connections.......................................................................3-15
Stereo Line Select Module (optional) (LS-4) ...........................................3-16
Audio Connections...................................................................................3-16
Tape Remote Module (optional) ...............................................................3-17
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GENERAL

All audio and control I/O connections to SP-40 series consoles are made through DB-25 multipin connectors located on the bottom of the console mainframe. All input and group module mainframe positions have one DB­25 I/O connector each; output and control room monitor modules, as well as all accessory module positions, have two each.
The Insulation Displacement Connector System
The I/O wiring interface system is based on insulation displacement technology. A special AMP wiring tool is included with each console; it is auto-indexing, and allows individual wire connections to be positively made with a single squeeze of the tool's trigger. The trigger action is ratchet controlled, and will not release until a full connection is made. Once released, the DB-25 connector held in the tool's jaw automatically indexes to the next connector pin. The technology is such that no stripping, soldering or tinning of wire ends is required; all that is needed is for the twenty-five wires destined for the connector be snub cut and laid out in order (although tubing should be used on bare drain wires).An empty DB-25 connector is
SP-4 / Dec 92
The AMP tool insulation displacement connector system. Note the right angle hood with self­locking tabs. The tool, DB-25 connectors (with gold plated pins) and latching hoods are supplied with each console.
inserted into the tool, indexed to the first pin, and the wires are inserted one by one into the jaw and the trigger squeezed.In this way a single multipin connector can be completely wired up in a minute or two.
In the event of a wiring error, connector pins may easily be removed from the shell with the wire still attached, and inserted into the correct position. Observe the side of the connector, with the metal part down.You'll see a row of "Vees"—simply
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press the top of the vee together with a scribe or other sharp instrument; this will unlock the pin from the shell, and it can be removed and inserted into the correct position. Spread the vee apart to lock the pin in the new position. It should never be necessary to discard a connector due to a wiring error.
Note that mating right angle hoods for each connector are also supplied with the console. These have locking tabs that hold the connectors securely to the bottom of the console mainframe.
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Factory Programming

As supplied from the factory, the console requires no logic connections to function. Therefore an orderly installation begins with the audio wiring. Once proper audio operation is verified (i.e., no ground loops),proceed with the control wiring.
Refer to the Module I/O Pinout text to connect the console to your equip­ment. Recommended setup is to have all microphone inputs connected to the first channels (mono mic/line type), with the remaining input channels used as stereo line inputs. It is good practice to group input types together. For example, if you have three cart machines, connect them to the inputs of three successive stereo line modules.
Stereo line inputs are factory programmed to restart the console's digital timer whenever a channel ON switch is pressed. This feature may be de­activated if desired (see "stereo line module dipswitch controlled functions", page 3-8)
Consoles are normally supplied with all mic channels pre-programmed to mute the control room speakers, so you won’t hear anything from the control room speakers or CUE if any mic channels are turned ON. This mute function can be re-programmed (see "mono mic/line module dipswitch controlled functions", page 3-6).
Note the console's microphone inputs are provided with insert points for external processing. If you do not wish to use these patch points, it will be necessary to bridge them at the appropriate connector(s) before signal will pass. See "mono mic/line module audio connections" for details (page 3-5).
SP-4 / Dec 92

Balanced vs Unbalanced I/O Connections

Probably the most-asked questions about installing a console have to do with connecting unbalanced equipment at the inputs and outputs. By now everyone knows (or should know) that balanced inputs and outputs are highly desirable
- they have an intrinsic ability to reject hum, noise, crosstalk, and RF, even if the shielding and grounding leave something to be desired. Telephone companies routinely pack hundreds of balanced lines into one cable, with no shielding, next to AC power lines and street lights, and if good balance is maintained, the individual circuits are completely free of noise and crosstalk.
Not all equipment used in stations is balanced, however, and the most cost­effective devices often don’t have +4 dBu output levels, either. Because of these realities, all Audioarts consoles are designed to accept balanced or unbalanced sources with levels as low as -10 dBu.
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The ability to use output HIGH or
Unbalanced
Source Output
SP-40 CONSOLE OUTPUTS
SP-40 CONSOLE INPUTS
LOW permits an easy phase re­versal of the console's output sig­nals, should this be desired.
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Connecting unbalanced inputs is simple - wire to the console with typical shielded two conductor cable (like Belden 9451), just as if you were connecting a balanced source. At the unbalanced machine’s output, connect the black wire (LOW) to the shield. This “pseudo-balanced” connection has proven to be the simplest and most trouble-free way to go. Another plus is that the wiring need not be changed out if a balanced output machine is subsequently installed in that position. If the machine has a -10 dBu output, don’t hesitate to turn your input trimmers as high as is needed.
SP-40 consoles use a new type of balanced output circuit, which behaves exactly like the secondary of a high-quality transformer, with no center tap - this output is both balanced and floating. Either the HIGH or LOW side of the output should be strapped to ground, with the output taken from the other side.(Normally you’d strap LOW to ground, and take HIGH to feed your unbalanced equipment.)
This type of self-compensating active-balanced output has been tried before, but it required costly hand-matching of resistors to maintain stability and low distortion. The 2142 balanced line driver IC uses laser-trimming of the on-chip resistors, under computer control, to achieve the desired results at a realistic price. A major advantage over the discrete component designs is the ability to replace the IC without the need for hand-picking resistors to restore the performance of the circuit. If lightning ever strikes in your neighborhood, you know that n
othing is totally immune to a close hit. It’s comforting to know that you can simply unplug the left or right Program output stage, and swap in another (let’s say, for example, from an Audition output or a group module Send output), and be back up and running in minutes.
ONNECTIONS
SP-4 / Dec 92
Balanced
Source Output
Tie low (black) and shield
CONSOLE OUTPUT
2142
CONSOLE OUTPUT
2142
RED
BLK
SHIELD
RED
BLK
SHIELD
together at source end
H
L
SH
CONSOLE INPUT
CONSOLE INPUT
H L
SH
+
BALANCED
OUTPUT
UNBALANCED
OUTPUT
BALANCED INPUT
UNBALANCED INPUT
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Typical DB-25 I/O connector.
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MONO MIC/LINE INPUT MODULE (ML-4)
Mono Mic/Line Audio Connections (Upper DB-25 Connector)
Pin 25 - MIC INPUT, SHIELD Pin 12 - MIC INPUT, LOW Pin 24 - MIC INPUT, HIGH Pin 11 - LINE INPUT, SHIELD Pin 23 - LINE INPUT, LOW Pin 10 - LINE INPUT, HIGH Pin 22 - PATCH INSERT OUT, SHIELD Pin 9 - PATCH INSERT OUT, LOW Pin 21 - PATCH INSERT OUT, HIGH Pin 8 - PATCH INSERT IN, SHIELD Pin 20 - PATCH INSERT IN, LOW Pin 7 - PATCH INSERT IN, HIGH
If you do not intend to use the electronically balanced insert patch loop, bridge pin 21 to pin 7 and pin 9 to pin 20 to preserve
the signal path gain structure. Pin 19 - AUDIO COMMON Pin 6 - AUDIO COMMON Pin 13 - AUDIO COMMON
SP-4 / Dec 92
Mono Mic/Line Module Control Ports
The following control functions, listed by pin number, are available at the DB­25 I/O connector of each mono mic/line input module:
PIN 16: ON - When user-supplied circuitry provides a closure to DIGITAL
COMMON (Pin 18; see below) this port turns the module ON.
PIN 3: OFF - When user-supplied circuitry provides a closure to DIGITAL
COMMON (Pin 18; see below) this port turns the module OFF.
PIN 1: COUGH - When user-supplied circuitry provides a momentary
closure to DIGITAL COMMON (Pin 18; see below) this port turns the module OFF for as long as the closure is maintained.
PIN 14: TALKBACK - When user-supplied circuitry provides a momentary
closure to DIGITAL COMMON (Pin 18; see below) this port sends the module's signal to the console's cue/talkback bus for as long as the closure is maintained.
PIN 18: DIGITAL COMMON - Used for remote ON, OFF, COUGH and
TALKBACK functions (see preceding).
NOTE: You can program the above remote functions to follow
the module's MIC/LINE switch if desired; instead of providing
a closure to Pin 18 (DIGITAL COMMON), make a closure to
either Pin 17 (MIC LOGIC COMMON) or Pin 4 (LINE LOGIC
COMMON). PIN 17: MIC LOGIC COMMON - Used for remote ON, OFF, COUGH and
TALKBACK functions (see preceding).
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Mix-minus assign is available only on SP-44 and SP-48 consoles. SP-42 consoles do not have a mix-minus ACN bus.
View of typical MLE-4 PCB mounted 4-position dipswitch. In this case position 2 has been activated. Assuming this is dipswitch #15, the module is now programmed to automatically mute control room whenever it is turned ON.
OFF ON
1
2 3 4
Note that a position is ON when the righthand side of the rocker switch is pressed DOWN; a position is OFF when the lefthand side is DOWN.
ST MUTE CR MUTE PHANTOM TALKBACK
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PIN 4: LINE LOGIC COMMON - Used for remote ON, OFF, COUGH
and TALKBACK functions (see preceding).
PIN 15: ON LAMP TALLY - This logic control pin provides sink for an
external tally lamp by going "low" when the module is ON. See mono mic/line input module schematic (page 5-3) for details.
PIN 2: OFF LAMP TALLY - This logic control pin provides sink for an
external tally lamp by going "low" when the module is OFF. See mono mic/ line input module schematic (page 5-3) for details.
PIN 5: +5V DIG - Used for ON and OFF TALLY functions (see preceding).
Mono MicLine Module Dipswitch Controlled Functions
There are two 4-position dipswitches on the printed circuit board of each mono mic/line input module. They may be user-programmed to provide the following functions:
Programmable Dipswitch "SW14"
Position 1: PRE FADER - When activated, takes the module's SEND 3 signal tap before the channel fader. Follows channel ON/OFF.
Position 2: POST FADER - When activated, takes the module's SEND 3 signal tap after the channel fader. Follows channel ON/OFF.
NOTE: Positions 1 and 2 are mutually exclusive; that is, activate one or the other, but not both.
Position 3: MIX-MINUS - When activated, sends the module's signal to the console's mix-minus bus. (The mix-minus signal tap is factory-programmed post fader.)
Position 4: RESTART - When activated, automatically sets the console's digital timer to zero and starts a count whenever the module's ON switch is pressed.
Programmable Dipswitch "SW15"
Position 1: ST MUTE - When activated, automatically mutes talkback out and the console's studio output whenever that input module is turned ON and MIC is selected as the input source. This is used to prevent feedback from the studio announcer's mic. Note the studio tally relay is also activated.
Position 2: CR MUTE - When activated, automatically mutes the console's control room and cue speaker output whenever that input module is turned ON and MIC is selected as the input source. This is to prevent feedback from the CR announcer's mic. Also mutes CUE and activates the control room monitor module's TALLY relay, which may be used to control a user powered "On-Air" light.
Position 3: PHANTOM PWR - When activated, sends +48V phantom power to the microphone input pins.
Position 4: TALKBACK TO STUDIO - When activated, sends the module's signal to the console's talkback bus. When the console's TALKBACK button (on the optional studio monitor module) is pushed, the signal is routed to the console's talkback output and the studio speakers are interrupted. Note the talkback feed is taken pre-fader, pre-ON/OFF, so it is not necessary for the module to be ON in order to talk back to the studio.
SP-4 / Dec 92
SP-4 / Apr 00
Once the dipswitch settings have been made, check that each ML-4 input module dipswitch is correctly programmed before continuing.
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STEREO LINE INPUT MODULE (SL-4)
Stereo Line Module Audio Connections (Upper DB-25 Connec­tor )
Pin 25 - LINE A INPUT LEFT, SHIELD
Pin 12 - LINE A INPUT LEFT, LOW
Pin 24 - LINE A INPUT LEFT, HIGH
Pin 11 - LINE A INPUT RIGHT, SHIELD
Pin 23 - LINE A INPUT RIGHT, LOW
Pin 10 - LINE A INPUT RIGHT, HIGH
Pin 22 - LINE B INPUT LEFT, SHIELD
Pin 9 - LINE B INPUT LEFT, LOW
Pin 21 - LINE B INPUT LEFT, HIGH
Pin 8 - LINE B INPUT RIGHT, SHIELD
Pin 20 - LINE B INPUT RIGHT, LOW
Pin 7 - LINE B INPUT RIGHT, HIGH
Pin 13 - AUDIO COMMON
SP-4 / Dec 92
Stereo Line Module Control Ports
The following control functions, listed by pin number, are available at the DB­25 I/O connector of each stereo line input module:
PIN 16: "A" ON - When user-supplied circuitry provides a closure to DIGITAL COMMON (Pin 1; see below) this port turns the module ON.
PIN 3: "A" OFF - When user-supplied circuitry provides a closure to DIGITAL COMMON (Pin 1; see below) this port turns the module OFF.
PIN 19: "B" ON - When user-supplied circuitry provides a closure to DIGITAL COMMON (Pin 1; see below) this port turns the module ON.
PIN 6: "B" OFF - When user-supplied circuitry provides a closure to DIGITAL COMMON (Pin 1; see below) this port turns the module OFF.
PIN 1: DIGITAL COMMON - Used for remote ON and OFF functions (see preceding).
PIN 15: "A" START - Provides a closure via the LOGIC COMMON pin (see below) when the module's ON switch is pressed. Used to start remote source machines (cart and tape machines, CD players, etc.).
PIN 2: "A" STOP - Provides a closure via the LOGIC COMMON pin (see below) when the module's OFF switch is pressed. Used to stop remote source machines (cart and tape machines, CD players, etc.).
PIN 18: "B" START - Provides a closure via the LOGIC COMMON pin (see below) when the module's ON switch is pressed. Used to start remote source machines (cart and tape machines, CD players, etc.).
PIN 5: "B" STOP - Provides a closure via the LOGIC COMMON pin (see below) when the module's OFF switch is pressed. Used to stop remote source machines (cart and tape machines, CD players, etc.).
PIN 4: LOGIC COMMON
External START and STOP functions will follow the module's A/B source selector switch when provided with a closure to this pin.
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PIN 14: READY "A" - Used to light the indicator lamp in the module's OFF
button with an external source machine. The switch lamp then functions as a tally for the machine. The machine's READY (or tally) lines must also be hooked up to DIGITAL COMMON (Pin 1) to complete the lamp circuit.
PIN 17: READY "B" - Used to light the indicator lamp in the module's OFF
button with an external source machine. The switch lamp then functions as a tally for the machine. The machine's READY (or tally) lines must also be hooked up to DIGITAL COMMON (Pin 1) to complete the lamp circuit.
NOTE: There is a PCB mounted dipswitch ("SW15") on stereo line modules with a LOCAL READY programming position on it. When the position (#1 on the switch) is activated the module's OFF SW indicator lamp will light whenever the module is turned OFF. If the dipswitch position is de-activated, then the lamp will light only from an external machine.
Stereo Line Module Dipswitch Controlled Functions
There are two 4-position dipswitches on the printed circuit board of each stereo line input module. They may be user-programmed to provide the following functions:
Mix-minus assign is available only on SP-44 and SP-48 con­soles. SP-42 consoles do not have a mix-minus ACN bus.
OFF ON
1 2 3 4
View of typical PCB mounted 4-position dipswitch. Note that a position is ON when the righthand side of the rocker switch is pressed DOWN; a po­sition is OFF when the left-hand side is DOWN.
Programmable Dipswitch "SW14"
Position 1: PRE FADER - When activated, takes the module's SEND 3 signal tap before the channel fader. Follows channel ON/OFF.
Position 2: POST FADER - When activated, takes the module's SEND 3 signal tap after the channel fader. Follows channel ON/OFF.
NOTE: Positions 1 and 2 are mutually exclusive; that is, activate one or the other, but not both.
Position 3: MIX-MINUS - When activated, sends a summed (L+R) version of the module's signal to the console's mix-minus bus. (The mix-minus signal tap is factory-programmed post fader.)
Position 4 is not used.
Programmable Dipswitch "SW15"
Position 1: LOCAL READY - When activated the module's OFF SW indicator lamp will light whenever the module is turned OFF. If the dipswitch position is de-activated, then the OFF SW lamp will light only from an external machine. See Pin 14 ("Ready") above.
Position 2: CUE DROPOUT - When activated, causes the module's CUE function to be dis-engaged whenever the module's ON SW is pressed.
Position 3: RESTART - When activated, automatically sets the console's digital timer to zero and starts a count whenever the module's ON switch is pressed.
Position 4: CR MUTE - When activated, causes the console's control room output to be muted whenever the module is ON. The console cue speaker is also muted (though this may be bypassed; see dipswitch 8, position 4, on control room monitor module schematic, page 5-10), and the console tally opto relay is activated.
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GROUP MODULE (GP-4)
SP-40 series group module complements vary according to console model number. SP-42 consoles have no group modules at all. SP-44 consoles have two group modules; each module houses circuitry for two subgroup channels. SP-48 consoles have four group modules for a total of eight subgroup channels. Thus the pinouts that follow will vary according to which group module you are connecting to. On an SP-44 console I/O pin #15 will be "group 1 output high" for the first group module and "group 3 output high" for the second group module. Likewise Sends 1 and 2 on the first group module become send 3 and mix-minus on the second module. Note that on SP-48 consoles the last two group modules do not have send or mix-minus outputs at all. The pins associated with these outputs would be "no connection".
Group Module Audio Connections (Upper DB-25 Connec­tor)
Pin 25 - TAPE 1 INPUT, SHIELD Pin 12 - TAPE 1 INPUT, LOW Pin 24 - TAPE 1 INPUT, HIGH Pin 11 - TAPE 2 INPUT, SHIELD Pin 23 - TAPE 2 INPUT, LOW Pin 10 - TAPE 2 INPUT, HIGH Pin 16 - GROUP 1(3/5/7) OUT, SHIELD Pin 3 - GROUP 1(3/5/7) OUT, LOW Pin 15 - GROUP 1(3/5/7) OUT, HIGH Pin 2 - GROUP 2(4/6/8) OUT, SHIELD Pin 14 - GROUP 2(4/6/8) OUT, LOW Pin 1 - GROUP 2(4/6/8) OUT, HIGH Pin 19 - SEND 1(3) OUT, SHIELD Pin 6 - SEND 1(3) OUT, LOW Pin 18 - SEND 1(3) OUT, HIGH Pin 5 - SEND 2(MIX-MINUS) OUT, SHIELD Pin 17 - SEND 2(MIX-MINUS) OUT, LOW Pin 4 - SEND 2(MIX-MINUS) OUT, HIGH Pins 8,22 - AUDIO COMMON Pins 7,9,20,21 - NO CONNECTION
SP-4 / Dec 92
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MASTER OUTPUT MODULE (SM-4 or SM-2)
SP-40 series output modules have two DB-25 I/O connectors: Upper ("U­DB"; for inputs) and Lower ("L-DB"; for outputs).
Master Output Module Audio Connections
Inputs; Upper DB-25 Connector
Pin 25 - TAPE 1 INPUT LT, SHIELD Pin 12 - TAPE 1 INPUT LT, LOW Pin 24 - TAPE 1 INPUT LT, HIGH Pin 11 - TAPE 1 INPUT RT, SHIELD Pin 23 - TAPE 1 INPUT RT, LOW Pin 10 - TAPE 1 INPUT RT, HIGH Pin 22 - TAPE 2 INPUT LT, SHIELD Pin 9 - TAPE 2 INPUT LT, LOW Pin 21 - TAPE 2 INPUT LT, HIGH Pin 8 - TAPE 2 INPUT RT, SHIELD Pin 20 - TAPE 2 INPUT RT, LOW Pin 7 - TAPE 2 INPUT RT, HIGH Pins 2,5,16,19 - AUDIO COMMON Pins 1,3,4,6,8,14,15,17,18 - NO CONNECTION
Master Output Module Audio Connections
Outputs; Lower DB-25 Connector
Pin 25 - PROGRAM OUT LT, SHIELD Pin 12 - PROGRAM OUT LT, LOW Pin 24 - PROGRAM OUT LT, HIGH Pin 11 - PROGRAM OUT RT, SHIELD Pin 23 - PROGRAM OUT RT, LOW Pin 10 - PROGRAM OUT RT, HIGH Pin 22 - AUDITION OUT LT, SHIELD Pin 9 - AUDITION OUT LT, LOW Pin 21 - AUDITION OUT LT, HIGH Pin 8 - AUDITION OUT RT, SHIELD Pin 20 - AUDITION OUT RT, LOW Pin 7 - AUDITION OUT RT, HIGH Pin 19 - SEND 1 OUT, SHIELD* Pin 6 - SEND 1 OUT, LOW* Pin 18 - SEND 1 OUT, HIGH* Pin 5 - PROGRAM MONO (SEND 2*) OUT, SHIELD Pin 17 - PROGRAM MONO (SEND 2*) OUT, LOW Pin 4 - PROGRAM MONO (SEND 2*) OUT, HIGH Pins 2,16 - AUDIO COMMON Pins 1,3,14,15 - NO CONNECTION
SP-4 / Dec 92
*SP-42 consoles only
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CONTROL ROOM MONITOR MODULE (CR-4)
Control Room Module Audio Connections
Lower DB-25 Connector
Pin 25 - EXTERNAL LINE 1 IN LEFT, SHIELD Pin 12 - EXTERNAL LINE 1 IN LEFT, LOW Pin 24 - EXTERNAL LINE 1 IN LEFT, HIGH Pin 11 - EXTERNAL LINE 1 IN RIGHT, SHIELD Pin 23 - EXTERNAL LINE 1 IN RIGHT, LOW Pin 10 - EXTERNAL LINE 1 IN RIGHT, HIGH Pin 22- EXTERNAL LINE 2 IN LEFT, SHIELD Pin 9 - EXTERNAL LINE 2 IN LEFT, LOW Pin 21 - EXTERNAL LINE 2 IN LEFT, HIGH Pin 8- EXTERNAL LINE 2 IN RIGHT, SHIELD Pin 20 - EXTERNAL LINE 2 IN RIGHT, LOW Pin 7 - EXTERNAL LINE 2 IN RIGHT, HIGH Pin 19 - CR OUTPUT LEFT, SHIELD Pin 6 - CR OUTPUT LEFT, LOW Pin 18 - CR OUTPUT LEFT, HIGH Pin 5 - CR OUTPUT RIGHT, SHIELD Pin 17 - CR OUTPUT RIGHT, LOW Pin 4 - CR OUTPUT RIGHT, HIGH
Control Room Output is electronically balanced, low source impedance; load impedance is 600 or greater.
Pin 16 - CUE OUTPUT, SHIELD Pin 3 - CUE OUTPUT, LOW Pin 15 - CUE OUTPUT, HIGH
SP-4 / Dec 92
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Control Room Module Auxiliary Ports
Lower DB-25 Connector
Pin 1 - ON-AIR TALLY opto collector
Pin 14 - ON-AIR TALLY opto emitter
The On-Air Tally opto is activated by input module ON switches that have been programmed to Mute CR (page 3-6).
Pin 2 - N/C
Control Room Module Dipswitch Controlled Functions
There is a PCB-mounted 4-position dipswitch on the printed circuit board of the control room monitor module. It may be user-programmed to provide three special functions:
OFF ON
1 2 3 4
View of typical PCB mounted 4-position dipswitch. Note that a position is ON when the righthand side of the rocker switch is pressed DOWN; a po­sition is OFF when the left-hand side is DOWN.
Control Room Module Programmable Dipswitch "SW8"
Position 1: SPLIT CUE - When activated, causes CUE mode to interrupt the console's regular control room output. How the signal is interrupted depends on four programming jumpers ("J1 thru J4") on the CR PCB. These jumpers allow a summed (L+R) version of the regular program (determined by the SOURCE SELECT switchbank on the module) to be sent to one side of the CR monitor stereo output, while CUE is sent to the other. See control room monitor module schematic (page 5-10) for exact details. NOTE that consoles are normally programmed at the factory for CUE to appear on the right channel, while L+R source select sum appears on the left.
Position 2: HDPN - When activated, causes CUE mode to interrupt the console's headphone output. The headphone signal (which follows the CR module source select switchbank) is replaced by CUE in both left and right channels. OPERATIONAL NOTE: the headphone level control is bypassed, and the CUE level is determined by the setting of the CUE master control level pot.
Position 3: unused
Position 4: CUE MUTE ENABLE - When activated, CR mute logic (see page 3-6) will mute the console's Cue signal.
SP-4 / Dec 92
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OPTIONAL STUDIO MONITOR MODULE (SC-4)
Studio Module Audio Connections (Lower DB-25 Connec­tor)
Pin 25 - EXTERNAL LINE 1 IN LEFT, SHIELD Pin 12 - EXTERNAL LINE 1 IN LEFT, LOW Pin 24 - EXTERNAL LINE 1 IN LEFT, HIGH Pin 11 - EXTERNAL LINE 1 IN RIGHT, SHIELD Pin 23 - EXTERNAL LINE 1 IN RIGHT, LOW Pin 10 - EXTERNAL LINE 1 IN RIGHT, HIGH Pin 22- EXTERNAL LINE 2 IN LEFT, SHIELD Pin 9 - EXTERNAL LINE 2 IN LEFT, LOW Pin 21 - EXTERNAL LINE 2 IN LEFT, HIGH Pin 8- EXTERNAL LINE 2 IN RIGHT, SHIELD Pin 20 - EXTERNAL LINE 2 IN RIGHT, LOW Pin 7 - EXTERNAL LINE 2 IN RIGHT, HIGH Pin 19 - STUDIO OUTPUT LEFT, SHIELD Pin 6 - STUDIO OUTPUT LEFT, LOW Pin 18 - STUDIO OUTPUT LEFT, HIGH Pin 5 - STUDIO OUTPUT RIGHT, SHIELD Pin 17 - STUDIO OUTPUT RIGHT, LOW Pin 4 - STUDIO OUTPUT RIGHT, HIGH
Studio Output is electronically balanced, low source impedance; load impedance is 600 or greater.
Pin 16 - TB OUTPUT, SHIELD Pin 3 - TB OUTPUT, LOW Pin 15 - TB OUTPUT, HIGH
SP-4 / Dec 92
Studio Module Auxiliary Ports (Lower DB-25 Connector)
Pin 1 - ON-AIR TALLY 2 opto collector Pin 14 - ON-AIR TALLY 2 opto emitter
The On-Air Tally 2 opto is activated by mono mic/line input module ON switches that have been programmed to Mute Studio. See page 3-6.
Pin 2 - N/C
Studio Module Programmable Talkback Interrupt Jumpers
When the module's TALKBACK switch is pressed, the TB signal interrupts the console's regular studio monitor output. How the signal is interrupted depends on four programming jumpers ("J1 thru J4") on the module's PCB. These jumpers allow a summed (L+R) version of the regular program (determined by the SOURCE SELECT switchbank on the module) to be sent to one side of the studio monitor stereo output, while TB is sent to the other. See studio monitor module schematic (page 5-12) for exact details. NOTE that consoles are normally programmed at the factory for TB to appear on the right channel, while L+R source select sum appears on the left. NOTE that the TB interrupt signal level is determined by the TB level control, NOT the STUDIO level pot.
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OPTIONAL SUPERPHONE MODULE (SPN-4)
Superphone Module Audio Connections
Upper DB-25 connector (inputs)
Ext input high is pin #24
Ext input low is pin #12
Ext input shield is pin #25
Mic input high is pin #10
Mic input low is pin #23
Mic input shield is pin #11
The mic input is intended for medium level signals; such as
those found at a mic input module insert point Hybrid 1 input high is pin #21 Hybrid 1 input low is pin #9 Hybrid 1 shield is pin #22 Hybrid 2 high is pin #7 Hybrid 2 low is pin #20 Hybrid 2 shield is pin #8 Audio Common is on pins 19,5,16 and 2 Pins 18,6,4,17,15,3,1 and 14 are N/C
Lower DB-25 connector (outputs)
Composite output high is pin #24 Composite output low is pin #12 Composite output shield is pin #25
The Composite Output is the sum of ALL inputs to the
Superphone module. It may be connected directly to a recorder
input if desired. Mics to Track 1 output high is pin #10 Mics to Track 1 output low is pin #23 Mics to Track 1 output shield is pin #11 Caller Sum output high is pin #21 Caller Sum output low is pin #9 Caller Sum output shield is pin #22 Hybrid 1 output high is pin #7 Hybrid 1 output low is pin #20 Hybrid 1 output shield is pin #8 Hybrid 2 output high is pin #18 Hybrid 2 output low is pin #6 Hybrid 2 output shield is pin #19
SP-4 / Dec 92
SP-4 / April 96
Superphone Module Control Connections
Lower DB-25 connector
The superphone module ON and OFF switches can be used to start and stop a remote tape recorder. A RECORD READY switch is also provided. DB-25 control pin numbers are as follows:
Control logic COMMON is pins #4 and #17
STOP is pins #3 and #16
START (PLAY) is pins #2 and #15
RECORD READY is pins #1 and #14
Page 3 - 14
C
ONSOLE
I/O C
ONNECTIONS
OPTIONAL ICM-4 INTERCOM MODULE
Intercom Module INPUT AUDIO connections
Upper DB-25 connector
Balanced line in/out high is pin #15 Balanced line in/out low is pin #3 Balanced line in/out shield is pin #16 Optional speaker output high is pin #1 Optional speaker output low is pin #14 Optional speaker output shield is pin #2
Intercom Module OUTPUT AUDIO connections
Lower DB-25 connector
Balanced line in/out high is pin #15 Balanced line in/out low is pin #3 Balanced line in/out shield is pin #16
Intercom Module CONTROL connections
Upper DB-25 connector
External digital + power feed is pin #10 External digital common is pin #23 Station call line 1 is pin #4 Station call line 2 is pin #17 Station call line 3 is pin #18 Station call line 4 is pin #6 Station call line 5 is pin #7 Station call line 6 is pin #20 External +V feed is pin #24 External -V feed is pin #12 Additional audio commons at pins #5, 8, 11, 19, 22 & 25
Intercom Module REDUNDANT CONTROL connections
Lower DB-25 connector
External digital + power feed is pin #10 External digital common is pin #23 Station call line 1 is pin #4 Station call line 2 is pin #17 Station call line 3 is pin #18 Station call line 4 is pin #6 Station call line 5 is pin #7 Station call line 6 is pin #20 External +V feed is pin #24 External -V feed is pin #12 Additional audio commons at pins #5, 8, 11, 19, 22 & 25
SP-4 / Dec 92
Page 3 - 15
C
ONSOLE
I/O C
ONNECTIONS
OPTIONAL STEREO LINE SELECT MODULE (LS-4)
Upper DB-25 Audio Connections
Pin 24 - LINE 1 IN LT high Pin 12 - LINE 1 IN LT low Pin 25 - LINE 1 IN LT shield Pin 10 - LINE 1 IN RT high Pin 23 - LINE 1 IN RT low Pin 11 - LINE 1 IN RT shield Pin 21 - LINE 2 IN LT high Pin 9 - LINE 2 IN LT low Pin 22 - LINE 2 IN LT shield Pin 7 - LINE 2 IN RT high Pin 20 - LINE 2 IN RT low Pin 8 - LINE 2 IN RT shield Pin 18 - LINE 3 IN LT high Pin 6 - LINE 3 IN LT low Pin 19 - LINE 3 IN LT shield Pin 4 - LINE 3 IN RT high Pin 17 - LINE 3 IN RT low Pin 5 - LINE 3 IN RT shield Pin 15 - LINE 4 IN LT high Pin 3 - LINE 4 IN LT low Pin 16 - LINE 4 IN LT shield Pin 1 - LINE 4 IN RT high Pin 14 - LINE 4 IN RT low Pin 2 - LINE 4 IN RT shield
SP-4 / Dec 92
Lower DB-25 Audio Connections
Pin 24 - LINE 5 IN LT high Pin 12 - LINE 5 IN LT low Pin 25 - LINE 5 IN LT shield Pin 10 - LINE 5 IN RT high Pin 23 - LINE 5 IN RT low Pin 11 - LINE 5 IN RT shield Pin 21 - LINE 6 IN LT high Pin 9 - LINE 6 IN LT low Pin 22 - LINE 6 IN LT shield Pin 7 - LINE 6 IN RT high Pin 20 - LINE 6 IN RT low Pin 8 - LINE 6 IN RT shield Pin 15 - OUTPUT LT high Pin 3 - OUTPUT LT low Pin 16 - OUTPUT LT shield Pin 1 - OUTPUT RT high Pin 14 - OUTPUT RT low Pin 2 - OUTPUT RT shield
Page 3 - 16
1B2B3B4B5B
6B
1A2A3A4A5A
6A
SW 6A COM
SW 5A COM
SW 4A COM
SW 3A COM
SW 2A COM
SW 1A COM
SW 6B COM
SW 5B COM
SW 4B COM
SW 3B COM
SW 2B COM
SW 1B COM
TR- 4
>>
<<
PLAY
REC
STOP
C
ONSOLE

Tape Remote Module

I/O Connector Pinouts
N/C
13
SW 6A LED–
SW 5A LED–
SW 4A LED–
SW 3A LED–
SW 2A LED–
SW 1A LED–
25 24 23 22 21
20 19 18 17 16 15 14
12 11 10
9 8 7 6 5 4 3 2 1
SW 6A N.O. SW 6A LED+ SW 5A N.O. SW 5A LED+ SW 4A N.O. SW 4A LED+ SW 3A N.O. SW 3A LED+ SW 2A N.O. SW 2A LED+ SW 1A N.O. SW 1A LED+
I/O C
ONNECTIONS
I/O PORTS
(Upper DB-25)
SP-4 / Dec 92
SP-4 / Feb 97
>>
<<
PLAY
REC
STOP
SW 6B LED–
SW 5B LED–
SW 4B LED–
SW 3B LED–
SW 2B LED–
SW 1B LED–
25
24
23
22
21
20 19 18 17 16 15 14
13 12
11 10
9 8 7 6 5
4 3
2 1
N/C SW 6B N.O.
SW 6B LED+ SW 5B N.O. SW 5B LED+
SW 4B N.O. SW 4B LED+ SW 3B N.O. SW 3B LED+ SW 2B N.O. SW 2B LED+ SW 1B N.O. SW 1B LED+
I/O PORTS
(Lower DB-25)
Page 3 - 17

Operational Notes

Chapter Contents
Fader and Level Controls ................................................................ 4-1
Input Assign and Monitor Select Switches ..................................... 4-1
Cueing.............................................................................................. 4-2
Sends................................................................................................ 4-2
Subgroups ........................................................................................ 4-2
Talkback .......................................................................................... 4-2
Note that individual module controls and general uses are explained in the earlier chapter "Console Overview". The following notes are provided as additional information regarding console operation.

FADER AND LEVEL CONTROLS

Normally, the faders will be run at the “in-hand” setting indicated by the darts on the fader scale, corresponding to about 12 dB below maximum fader setting. If you find yourself continually running a channel with the fader all the way to the top, the signal source is probably at too low a level. If the source has its own level control, that control may need to be turned up.
Except for the headphone level, the console’s output level controls will generally be run at a 2 o’clock setting. If this results in the control room speaker amplifier having to be run close to minimum, then turn the console’s CR level control down some, or use external pads to attenuate the input signal to the power amplifier.
Run the headphone level at a setting that is comfortable for you, but remember,
If there is no headphone out­put check to make sure no input
module CUE switches are acti­vated, as they will automatically interrupt the regular headphone program.
LOUD SOUNDS CAN DAMAGE YOUR HEARING. Remember that a signal source may be at a higher level than you think it is. Be careful when switching channels ON or into CUE, especially if they will be heard in the headphones. NOTE the CUE level control bypasses headphone volume settings for channels that are in CUE. If CUE is turned up, you could get hit with very loud signals, even if the headphone level control is turned down.
SP-4 / July 92

INPUT ASSIGN & MONITOR SELECT SWITCHES

The console is provided with two stereo output busses. The busses are utilized by assigning input channels to them. For example: An input module is assigned to AUD if the AUD button for that channel is down. Further, the AUD bus is selected by the control room monitor speakers when the AUD source select button on the CR-4 module is down. Because of these two actions, the input channel signal is heard in the control room speakers.
The PGM, (or Program) bus is generally used for the on-air signal. For example, if the commercial spot recorded on the cart machine connected to channel 7 is supposed to be heard on the air, then channel 7 should be assigned to PGM. On the other hand, if you have two studio mics that should both be on-air, those two channels should be assigned to PGM.
Even though, at a particular time, only one or two inputs may be assigned to the PGM bus, the other inputs may still be used. For example, while a channel 2 studio mic is on-air, with a CD being played on channel 6 as background to the studio mic, the operator can assign the tape recorder on channel 9 to the AUD (or Audition) bus, with AUD then being selected at the CR (Control Room), so the operator can locate a certain song on the tape without interfering with the on-air signal. Note that input module CUE functions may also be used for the same purpose (see below).
The on-air signal from a modulation monitor or a high-quality tuner can be connected to one of the EXT (External) inputs of the CR module, to allow the operator to hear monitor off-air by using the EXT selector for that module.
Page 4 - 1
O
PERATIONAL NOTES

CUEING

In addition to the assignment features described above, the console has an additional mono CUE bus that can be used by the operator when he or she needs to be sure that, for example, the cart machine on channel 7 is set to play the right jingle. Channel 7 CUE button is pushed, and the associated LED lights. The material on that channel appears at the console CUE output, and (if so programmed) also on the headphones. Meanwhile, the on-air signal is uninterrupted. Once the cart selection is verified, the CUE button is pressed again to take the channel out of CUE. At the proper time, the channel ON button is pushed. If the external logic to the cart is connected to the module logic port, pushing the ON button will also activate the cart machine. Note it is not necessary for the module fader to be up to activate channel ON functions.

SENDS

The console's send bus outputs allow input channel signals to be used for specialized purposes without interfering with normal output and subgroup routing operations. Typical uses might be for feeds to processing or effects devices, communication links, remote monitors, dedicated sub-mixes, mix­minus work, etc.

SUBGROUPS

The console's group modules (SP-44 and SP-48 consoles only) are designed to be used as individual track outputs for multi-track tape recording. Track playbacks may be easily accomplished by front panel BUS/TAPE switching for each subgroup channel. It is also possible to bring track playbacks to individual input modules, which permits the addition of EQ during playback. Normally this routing is done through the line inputs of mono mic/line modules or Line Source B of stereo line inputs.

TALKBACK

On consoles equipped with an optional SC-4 Studio Monitor Module, the console's Talkback bus allows the operator's microphone to act as an outgoing intercom signal. By programming the input module controlling this microphone to feed the TB bus (see page 3-6), whenever the console TB button is pressed that microphone's signal will be sent to the console's Talkback output. This output can then be used to feed a remote amp/speaker (or headphone, telephone hybrid, or order wire).
SP-4 / July 92
SP-4 / June 93
Page 4 - 2

Schematic Drawings

CHAPTER CONTENTS
Typical module printed circuit board .............................................. 5-2
Mono mic/line input module (SP-44/48)......................................... 5-3
Mono mic/line input module (SP-42).............................................. 5-4
Dual mic input module (SP-44/48 ..................................................5-4a
Stereo line input module (SP-44/48) ............................................... 5-5
Stereo line input module (SP-42) .................................................... 5-6
Group Module ................................................................................. 5-7
Master Output Module (SP-44/48) .................................................. 5-8
Master Output Module (SP-42) ....................................................... 5-9
Control Room Monitor Module (SP-44/48) .................................. 5-10
Control Room Monitor Module (SP-42) ....................................... 5-11
Studio Monitor Module (SP-44/48) (optional).............................. 5-12
Studio Monitor Module (SP-42) (optional) ................................... 5-13
Stereo Line Select Module (optional)............................................ 5-14
Multi-phone Module (optional) ..................................................... 5-15
Intercom Module (optional) .......................................................... 5-16
Tape Remote Module (optional) ................................................... 5-17
Digital Timer ................................................................................. 5-18
Power Supply................................................................................. 5-19
Failsafe Switchover Panel (optional)............................................. 5-20
SP-4 / July 92
SP-4 /April 95
Page 5 - 1
Upper DB I/O edgecard con­nector pins. Odd pins 1 (bottom) thru 13 (top) are on the component side (shown). Even pins 2 (bottom) thru 14 (top) are on the solder side of the card. These feed a DB-25 multipin connector mounted on the bottom pan of the console mainframe.
SP-40 series input and group modules have one I/O con­nector per module; output, control room monitor and all accessory modules each two I/O connectors. (The sec-
ond connector will be located directly beneath the one shown.)
Upper bus connector pins (50). Even pins 2 (top) thru 50 (bottom) are on the com­ponent side (shown). Odd pins 1 (top) thru 49 (bottom) are on the solder side of the card.
4-position programming dipswitch
Fuse link resistors (3.3) These may be identified on each module by their stand­offs (see page 6-2).
Lower bus connector pins (50). Even pins 2 (top) thru 50 (bottom) are on the com­ponent side (shown). Odd pins 1 (top) thru 49 (bottom) are on the solder side of the card.
5-pin fader connector
Typical Printed Circuit Board (mic/line input shown)
SP-4 / July 92
4-position programming dipswitch
Channel ON/OFF switch connector (14-pin dip socket)
Page 5 - 2
876543 1
2
LS-4 IN/OUTS
DB Connector PinoutsDB Connector Pinouts
AGND
AGND
LINE1INLTHI
R1
LINE1INLTLO
LINE1INRTHI
LINE1INRTLO
LINE2INLTHI
C
B
LINE2INLTLO
LINE2INRTHI
LINE2INRTLO
LINE3INLTHI
LINE3INLTLO
LINE3INRTHI
LINE3INRTLO
LINE4INLTHI
LINE4INLTLO
LINE4INRTHI
LINE4INRTLO
10.0K
R2
10.0K
R3
10.0K
R4
10.0K
R5
10.0K
R6
10.0K
R7
10.0K
R8
10.0K
LINE 1
1
5
2
6
8
12
7
11
LINE 2
1
5
2
6
8
12
7
11
LINE 3
1
5
2
6
8
12
7
11
LINE 4
1
5
2
6
8
12
7
11
SW1
3
SW1
4
SW1
10
SW1
9
SW2
3
SW2
4
SW2
10
SW2
9
SW3
3
SW3
4
SW3
10
SW3
9
LINE5INLTHI
LINE5INLTLO
LINE5INRTHI
LINE5INRTLO
LINE6INLTHI
LINE6INLTLO
LINE6INRTHI
LINE6INRTLO
LINE7INLTHI
LINE7INLTLO
LINE7INRTHI
LINE7INRTLO
R9
10.0K
R10
10.0K
R11
10.0K
R12
10.0K
R13
10.0K
R14
10.0K
1
5
2
6
8
12
7
11
LINE 6
1
5
2
6
8
12
7
11
LINE 7
1
5
2
6
8
12
7
11
SW5
3
SW5
4
SW5
10
SW5
9
SW6
3
SW6
4
SW6
10
SW6
9
SW7
3
SW7
4
SW7
10
SW7
9
UPPER DB-25 CONNECTOR
AGND
UDB25
LINE1INLTHI
UDB24
LINE1INRTLO
UDB23
AGND
UDB22
LINE2INLTHI
UDB21
LINE2INRTLO
UDB20
AGND
UDB19
LINE3INLTHI
UDB18
LINE3INRTLO
UDB17
AGND
UDB16
LINE4INLTHI
UDB15
LINE4INRTLO
UDB14
LOWER DB-25 CONNECTOR
AGND
LDB25
LINE5INLTHI
LDB24
LINE5INRTLO
LDB23
AGND
LDB22
LINE6INLTHI
LDB21
LINE6INRTLO
LDB20
AGND
LDB19
LINE7INLTHI
LDB18
LINE7INRTLO
LDB17
AGND
LDB16
LINEOUTLTHI
LDB15
LINEOUTRTLO
LDB14
CT1
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
CT2
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
UDBPIN13
LINE1INLTLO
LINE1INRTHI
LINE2INLTLO
LINE2INRTHI
LINE3INLTLO
LINE3INRTHI
LINE4INLTLO
LINE4INRTHI
LDBPIN13
LINE5INLTLO
LINE5INRTHI
LINE6INLTLO
LINE6INRTHI
LINE7INLTLO
LINE7INRTHI
LINEOUTLTLO
LINEOUTRTHI
I/O CONNECTORS
AGND
AGND
AGND
AGND
AGND
AGND
AGND
AGND
UDB13
UDB12
UDB11
UDB10
UDB9
UDB8
UDB7
UDB6
UDB5
UDB4
UDB3
UDB2
UDB1
LDB13
LDB12
LDB11
LDB10
LDB9
LDB8
LDB7
LDB6
LDB5
LDB4
LDB3
LDB2
LDB1
LINE 1 LT IN SH
LINE 1 LT IN HI
LINE 1 RT IN LO
LINE 2 LT IN SH
LINE 2 LT IN HI
LINE 2 RT IN LO
LINE 3 LT IN SH
LINE 3 LT IN HI
LINE 3 RT IN LO
LINE 4 LT IN SH
LINE 4 LT IN HI
LINE 4 RT IN LO
INPUT/OUTPUT PORTSINPUT/OUTPUT PORTSINPUT/OUTPUT PORTS
INPUT/OUTPUT PORTSINPUT/OUTPUT PORTS
LINE 5 LT IN SH
LINE 5 LT IN HI
LINE 5 RT IN LO
LINE 6 LT IN SH
LINE 6 LT IN HI
LINE 5
SW4
3
SW4
4
SW4
10
SW4
9
LINEOUTLTHI
LINEOUTLTLO
LINEOUTRTHI
LINEOUTRTLO
LDB/15
LDB/3
LDB/1
LDB/14
CHART
LINE 6 RT IN LO
LINE 7 LT IN SH
LINE 7 LT IN HI
LINE 7 RT IN LO
LINE LT OUT SH
LINE LT OUT HI
LINE RT OUT LO
INPUT PORTSINPUT PORTSINPUT PORTS
INPUT PORTS
INPUT PORTSINPUT PORTS
(Upper DB-25)(Upper DB-25)
13
25
24
23
22
21
20
19
18
17
16
15
14
N/C
12
LINE 1 LT IN LO
11
LINE 1 RT IN SH
10
LINE 1 RT IN HI
9
LINE 2 LT IN LO
8
LINE 2 RT IN SH
7
LINE 2 RT IN HI
6
LINE 3 LT IN LO
5
LINE 3 RT IN SH
4
LINE 3 RT IN HI
3
LINE 4 LT IN LO
2
LINE 4 RT IN SH
1
LINE 4 RT IN HI
INPUT/OUTPUT PORTS
(Lower DB-25)(Lower DB-25)
13
25
24
23
22
21
20
19
18
17
16
15
14
N/C
12
LINE 5 LT IN LO
11
LINE 5 RT IN SH
10
LINE 5 RT IN HI
9
LINE 6 LT IN LO
8
LINE 6 RT IN SH
7
LINE 6 RT IN HI
6
LINE 7 LT IN LO
5
LINE 7 RT IN SH
4
LINE 7 RT IN HI
3
LINE LT OUT LO
2
LINE RT OUT SH
1
LINE RT OUT HI
DD
C
B
AGND
AGND
A
Line Select Module Schematic - Sheet 1 of 1
SP-4/Aug 1999
Page 5-5
CONTRACT NO.
LS-4
DRAWN
CHECKED
ISSUED
W# 700150
345678
DATEAPPROVALS
8-20-99
SA
D
SCALE
600 Industrial Drive New Bern, NC 28562
DWG. NO.FSCM NO.
LS-4 PCB
11S000X
SHEET
1 OF 1
21
A
REVSIZE
876543 1
2
START/ STOP
1 HZ OUTPUT
1 HZ INPUT
CT1/3
CT2/3
CT2/2
START/STOP
1HZOUT
1HZIN
C
74AC00
VCC
R39
4.99K
475
C14
1uF
GND
56
74AC14
R38
VCC
U10
U11
4
PR
5
Q
3
CK
2
D
6
Q
1
CLR
4148D2
74LS74
C6
J2
9
8
10
U12
10pF
74ACT08
VCC
U10
U9
D
LD
UP
DN
CL
74HC192
10
PR
9
Q
11
CK
12
D
8
1HZ
Q
13
CLR
74LS74
VCC VCC VCC VCC
U5
3
QAA
21
QBB
6
QCC
QD
13
BO
12
CO
7
1
2
6
3
4
GND GND
5
13
QAD0
12
QBD1
11
QCD2
10
QDD3
9
QE
LT
15
QF
BI
14
QGLE
74HC4511
0-5
U11
13 12
74AC14
J1
VCC VCC
15
10
97
GND GND GND GND
11
5
4
14
10M
R19
Y1
32.768kHz
GND GND
R13
R12
R32
475
475
475
10M
R18
10M
R17
TP1
C5
50pF
330K
R16
C4
10pF
GND
MINUTES
16
a1
15
b1
3
c1
f
2
d1
1
e1
f1
e
17
g1
4
dp1
14
COM1
GND GND GND
R33
R34
R15
R14
475
475
475
VCC VCC
475
15
12
10
D
11
LD
5
UP
4
DN
14
CL
74HC192
g
d
U8
12
11
9
10
RTC
74HC4060
DS1
a
b
c
dp
3
QAA
QBB
6
QCC
79
QD
13
BO
12
CO
U1
7
Q4RST
5
Q5CLK
4
Q6
6
Q7
14
Q8CTC
13
Q9
15
Q10
1
Q12
2
Q13
3
Q14
VCC
R27
475
11
a2
a
10
b2
8
c2
b
f
g
e
d
6
d2
5
e2
1218
f2
c
7
g2
dp
9
dp2
13
COM2
R10
U4
7
1
2
6
3
LT
4
BI
5
475
13
QAD0
12
QBD1
11
QCD2
10
QDD3
9
QE
15
QF
14
QGLE
74HC4511
0-9
IC PINOUT
VIEWED FROM ABOVE (COMPONENT SIDE)
I1a 14
1
I2a
2
Oa
3
I1b
4
I2b
5
6
VSS
R28
R30
475R9475
475
VCC
I2d
13
I1d
12
Od
11
I2c
10
I1cOcOb
9
87
VCC
GND
R31
R11
475
475
VIEWED FROM ABOVE (COMPONENT SIDE)
C2
0.1uF
R29
475
74AC08 IC PINOUT
VCC
I1a 14
1
I2d
I2a
13
2
I1d
Oa
12
3
Od
I1b
11
4
I2c
I2b
10
5
I1cOcOb
9
6
87
VSS
VCC
GND
VCC
C10
0.1uF
C11
0.1uF
GND
7 SEGMENT DISPLAY PINOUT
VIEWED FROM ABOVE (COMPONENT SIDE)
18 17 16 15 14 13 12 11 10
f1
g1
b1
a1
a
f
b
g
e
c
d
dp1
e1d1c1
U7
15
QAA
12
QBB
10
QCC
D
QD
11
LD
5
4
14
13
BO
UP
12
CO
DN
CL
74HC192
74AC14 IC PINOUT
VIEWED FROM ABOVE (COMPONENT SIDE)
1
2
3
4
5
6
VCC
C12
0.1uF
GND
f2
a2
a
COM1
COM2
f
b
g
e
c
d
dpdp
e2
c2
d2
g2
3
6
79
Ia
Oa1413
IbIdOf
Ob
O2c
VSS
b2
dp2
987654321
7
1
2
6
3
4
5
VCC
If
12
11
10
OeIeIc
9
87
Od
VCC
GND
U3
LT
BI
74HC4511
0-5
QAD0
QBD1
QCD2
QDD3
QE
QF
QGLE
C13
0.1uF
13
12
11
10
9
15
14
475R5475R4475
74LS74 IC PINOUT
VIEWED FROM ABOVE (COMPONENT SIDE)
VCC 14
1
CLRa
2
Da
CLRb
3
CKa
Db
4
PRa
CKb
5
Qa
PRb
Qa
6
Qb
Qb
VSS
VCC
C16
0.1uF
GND
R24
13
12
11
10
9
87
VCC
GND
R25
475
C17
0.1uF
74HC4511 IC PINOUT
VIEWED FROM ABOVE (COMPONENT SIDE)
VCC
C18
0.1uF
GND
R26
R6
475
475R7475
16
1 VDD
D1
15
2
D2
QF
14
3
LT
QG
13
4
BI
QA
12
5
LE
QB
11
6
D3
QC
10
7
D0QEQD
98
VSS
VCC
C19
0.1uF
GND
VCC
R8
475
13
COM2
9
dp2
7
dp
g2
12
f2
5
e2
6
d2
b
8
c2
10
b2
11
a2
15
12
10
D
11
LD
5
UP
4
DN
14
CL
SECONDS
c
a
U6
74HC192
VCC
C20
0.1uF
GND
d
g
f
QAA
QBB
QCC
QD
BO
CO
DS2
e
3
6
79
13
12
74HC4060 IC PINOUT
VIEWED FROM ABOVE (COMPONENT SIDE)
dp
b
1 VDD
Q12
2
Q13
3
Q14
4
Q6
5
Q5
6
Q7
7
Q4
VSS
VCC
GND
c
a
16
15
Q10
14
Q8
13
Q9
12
RST
11
CLK
10
RTC
98
CTC
C21
0.1uF
COM1
dp1
d
g1
e
f1
e1
g
d1
f
c1
b1
a1
7
1
2
6
3
LT
4
BI
5
74HC4511
0-9
VCC
GND
14
4
17
18
1
2
3
15
16
GND
U2
QAD0
QBD1
QCD2
QDD3
QE
QF
QGLE
VIEWED FROM ABOVE (COMPONENT SIDE)
C23
0.1uF
13
12
11
10
9
15
14
74HC192 IC PINOUT
1 VDD
B
2
A
QB
3
QA
CL
4
DN
BO
5
UP
CO
6
LD
QC
7
C
QD
D
VSS
VCC
C25
0.1uF
GND
475R2475R1475
16
15
14
13
12
11
10
98
DD
C
R20
R22
R23
475
R21
475
475R3475
AGND
AGND
AGND
AGND
B
RESET
RESTART
A
VCC
HOLD
CT1/1
CT1/8
CT1/2
RESET
RESTART
HOLD
1
2
U12
74ACT08
VCC
VCC
R40
R36
10.0K
10.0K
R35
R37
R41
100
100
100
GND
12
13
U12
74ACT08
4148 D3 4148 D1
C15
1uF
R43
11
C3
100uF
GND
R42
1.00K
GND
U11
1.00K 12
74AC14
C22
1uF
GND
VCC
U11
11 10
74AC14
12
13
74ACT00
9
10
74ACT00
11
U13
8
U13
R44
3
0.001uF
U11
100
C24
74AC14
GND
1
3
U13
2
43
74ACT00
CT1
RESET
1
2
3
4
5
6
7
8
TO TIMER CONTROL
HOLD
START/STOP
VCC
+DIGin
GND
GND
RESTART
CT1/1
CT1/2
CT1/3
CT1/4
CT1/5
CT1/6
CT1/7
CT1/8
RESET
HOLD
START/ STOP
+5V
+DIG IN
DIG.COM
DIG.COM
RESTART
4
5
CT2
1
2
3
4
5
6
7
8
TO CLOCK
U12
74ACT08
6
1HZIN
1HZOUT
GND
GND
+DIGin
+DIGin
R45
0.001uF
U11
100
98
C26
74AC14
GND
CT2/1
N/C
CT2/2
1HZ INPUT
CT2/3
1HZ OUTPUT
CT2/4
N/C
CT2/5
DIG.COM
CT2/6
DIG.COM
CT2/7
+DIG IN
CT2/8
+DIG IN
345678
+DIG IN
DIG.COM
DIG.COM
4
6
U13
5
74ACT00
+DIGin +DIG
CT1/5
GND
CT1/6
CT1/7
CONTRACT NO.
DRAWN
CHECKED
ISSUED
F1
POLYSW
.3A
W# 700248
B
1N4002WD5
C8
0.1uF
C7
330uF
D4 1N4002W
POWER INTERFACE
Q1
1
3
OUTVIN
GND
LM2940
2
TM-6
C9
0.1uF
VCC
C1
100uF
GND
5
4
A
DATEAPPROVALS
SA
10-24-00
D
SCALE
600 Industrial Drive New Bern, NC 28562
DWG. NO.FSCM NO.
TM-6SD PCB
00S0008D
SHEET
REVSIZE
1 OF 1
21
Wheatstone/Oct 2000
Timer Schematic - Sheet 1 of 1
Page 6-9
8
AUDIO
16V
ADJ
+16V
TEST
C6
LM1085
1
C7
COMMON
A
BLK
WP18
-
OUTPUT
POINT
-
TP3
1uF
47
R4
1uF
WP21
AGND
WP20
D3
+V AUDIO
B
10 PIN
OUTPUT
DC
WP16
CONNECTOR
RED
MB3510
WP17
+
1.0K
R1
+
TP4
.05
R2
3
6A4
D1
Q1
2
.05
R3
1uF
C2
3
LM1085
OUT
Q2
ADJ
1
VIN
2
1uF
C1
.05
R7
1uF
C3
3
LM1085
OUT
VIN
OUT
Q3
ADJ
1
VIN
2
1uF
C5
WP22
1N4002
R5
WP9
NOT
470
7
WP19
INSTALLED
DS6
DS5
D2
C26
500
R6
C4
WP12
+7.5/5V
LED
+16V
LED
6A4
2200uF
+18V
TRIM
123
CR1
620
1uF
WP15
D14
6A4
6
-V AUDIO
C
BLU
MB3510
WP24
1.0K
R20
.05
R14
3
Q5
2
.05
R18
1uF
C13
3
LM1085
OUT
Q6
ADJ
1
VIN
2
1uF
C12
.05
R19
1uF
C16
3
LM1085
OUT
Q7
ADJ
1
VIN
2
1uF
C14
WP25
16V
C17
LM1085 1
C18
-16V
OUTPUT
TEST
POINT
-
TP7
1uF
47
R17
1uF
-
D12
1N4002
R16
470
+
+
TP8
OUT
ADJ
VIN
NOT
INSTALLED
DS4
DS3
D13
C28
321
500
R15
C15
+11V
-16V
6A4
2200uF
-18V
CR3
620
1uF
WP26
LED
LED
TRIM
D11
1N4002
SW1
1
2
3
Q4
D10
1N4002
4
3
OUT
VIN
2
R13
R12
R11
PHANTOM
POWER ON
DIP SWITCH
C10
LM317
ADJ
1
C9
C8
5
PHANTOM
E
VIO
WP23
+
10K
10K
10K
+
TP6
0.0047uF
D8
1N4002
63V
10uF
0.0047uF
4OV
TEST
+40V
WP14
-
OUTPUT
POINT
-
TP5
220
R10
+LAMP
H
YLW
WP24
+
TP8
2
MB3510
+11V
+
11V
TEST
LAMP
COMMON
D
GRN
WP25
-
OUTPUT
POINT
-
TP7
47
R17
WP26
+11V
LED
DS4
DS3
-16V
LED
NOT
INSTALLED
D13
6A4
C28*
2200uF
+11V
D12
1N4002
R16
220
TRIM
123
500
CR3
R15
620
C15
1uF
WP22
1N4002
R5
WP9
NOT
100
3
WP19
DS6
DS5
INSTALLED
D2
C26
+7.5/5V
321
500
R6
C4
+7.5/5V
+16V
6A4
2200uF
TRIM
CR1
620
1uF
WP12
LED
LED
WP15
D14
6A4
R20
620
C17
1uF
3
LM1085
OUT
Q7
ADJ
1
VIN
2
C18
1uF
4
DIGITAL
+7.5/5V
OUTPUT
7.5/5V
TEST
C6
LM1085
ADJ
1
C7
F
BRN
WP18
POINT
-
TP3
1uF
47
R4
1uF
COMMON
WP21
WP20
-
D3
WP13
N/C
J
WP16
N/C
I
+DIG
G
ORG
MB3510
WP17
+
+40V
LED
NOT
INSTALLED
DS2
DS1
+40V
LED
D9
1N4002
63V
10uF
C11
+40V
TRIM
R9
123
10K
CR2
470
R8
100K
63V
C22
10uF
D1
6A4
1.5K
R1
+
TP4
.05
R2
C2
1uF
3
LM1085
OUT
Q1
ADJ
1
VIN
2
C1
1uF
.05
R7
3
OUT
Q3
VIN
2
1
600 Industrial Drive
PSC-340S
CONTRACT NO.
New Bern, NC 28562
8-31-01
SA
APPROVALS DATE
CHECKED
DRAWN
5 OF 7
SHEET
00S0018E
PS-410E PCB
FSCM NO. DWG. NO.
D
SCALE
SIZE REV
W# 700259
ISSUED
CD
TP1
B
WP1
WP2
+
C19
=21V
DC
50V
10000uF
WP3
TP4
-
+
~
~18.5V
Z15L390
BLACK
A
~
MB3510
-
WHT-BLK
~18.5V
Z15L390
BLACK
~37VAC CT~37VAC CT
8
PS-410 PCB
(LEFT)
WP5
~18.5V
BROWN
7
F1
TP2
10000uF
C23
=21V
DC
WP7
WP6
+
WP8
-
+
~
~
MB3510
-
Z15L390Z15L390Z15L390Z15L390Z15L390
WHT-BRN
~18.5V
Z15L390
BROWN
~115VAC
BLACK
105-120
VAC
60Hz
INPUT
.0047uF
.0047uF
A.C.
SUPPLY
CABLE
BLACK
3A
6
.4A
POLYSW
100V
C21
470uF
+58V
D4
WP10
1N4002
V1
C27
82V
D5
82ZA2
0.47uF
D7
1N4002
~
1N4002
D6
WP11
50V
C19
1N4002
WP1
~
+
10000uF
=13V
DC
WP2
WP3
+
MB3510
-
YELLOW
~
~11V
ORANGE
~22VAC CT
~
~11V
VIO
GRN
5
VIO
~42VAC
ORANGE
4
TP1
C23
PS-410 PCB
(RIGHT)
TP4
-
WP5
WP6
+
=17V
+
MB3510
-
GREEN
~
~27VAC CT
~
~13.5V
RED
3
10000uF
WP7
DC
~13.5V
RED
GRN
LM1085/
LM350/LM317
WP8
-
2
1
IC PINOUT
VIEWED FROM BOTTOM
(SOLDER SIDE)
2
TP2
B
IMPORTANT:
FOR Q1-Q7 USE HIGHT THERMAL CONDUCTIVITY
CERAMIC FILM INSULATOR!
A) AUDIO/PHANTOM COMMON
E) +PHANTOM
D) LAMP COMMON
B) +V AUDIO
C) -V AUDIO
J) N/C
F) DIGITAL COMMON
I) N/C
H) +LAMP
G) +DIGITAL
A
F
G
ED
H
I
IN
ADJ
CASE
OUT
3
J
A
C
B
POWER SUPPLY CONNECTOR
1
A-300/Aug 2001
Power Supply Schematic - Sheet 1 of 1
Page 5-35

Troubleshooting

CHAPTER CONTENTS
Basic Troubleshooting Procedures .................................................. 6-1
Integrated Circuits ........................................................................... 6-2
Other Details.................................................................................... 6-3
Technical information for the console is contained on the schematic drawings. Installation and hook up information is summarized in the text of this manual (see "Installation" and "Console I/O Connections" chapters).
BASIC TROUBLESHOOTING PROCEDURES
If you have encountered difficulty in testing your installation, check the
items listed below before opening the console. Note that some items may seem
very obvious; it is often the most obvious things that we overlook.
1. Check that the AC power source for the console is live, and that the console
power cable is connected to the AC source.
2. Make sure that the sources you are using to test the console installation are producing normal, line level signals. For example, if a cart machine is the source, is the cart playing? Is the output of it connected to the console?
3. When checking for sound from the control room speakers, is the amplifier on? Is the amplifier volume turned up to a normal level? Are the speakers connected to the amplifier outputs?
4. If you have checked external devices and connections, and feel that the problem is within the console, double check all wiring before attempting to troubleshoot the console itself.
SP-4 / Dec 92
NOTE: THE FOLLOWING PRECAUTIONS SHOULD BE TAKEN WHILE TROUBLE­SHOOTING OR TESTING A “LIVE” (I.E., POWERED-UP) CONSOLE.
(1) Use extreme care when removing or replacing modules, to prevent shorting
switchboard traces against an exposed metal surface. If a module must be removed, but remain connected while troubleshooting, place a piece of card­board or other non-conducting material across the console where the module will be placed. This will prevent shorting, and also avoid scratching or marring the faceplates.
(2) Be extremely careful when using meter or oscilloscope test probes, to avoid
shorting a test point to an adjacent connection. This is especially important when probing a pin 7 op-amp output, since the adjacent pin 8 is at 18 volts.
(3) NEVER remove or insert an integrated circuit while the console is powered up.
Page 6 - 1
T
ROUBLESHOOTING

INTEGRATED CIRCUITS

The audio circuits of the console consist almost entirely of plug-in IC op­amps. The types called out in the schematic drawings and parts lists are chosen for optimum performance; in an emergency situation other types of known matching pin-out and capability can be temporarily substituted. Some useful troubleshooting hints for these circuits follow.
(1) Resistors and capacitors, including electrolytic capacitors, have a vanish­ingly small failure rate in this equipment.
(2) Do not attempt to put any significance to the fact that you can measure very low signal levels on the inverting or "minus" input of an op-amp stage. Due to the large open-loop gain of the typical op-amp, the inverting input of an amplifier, configured as an inverter with its non-inverting input grounded, acts as a “virtual ground,” and signal levels at this point can be expected to be extremely low. However, a circuit fault could result in a large signal level at the inverting input, so it may be worth checking.
(3) When one of these ICs fails, it commonly swings its output to one of the power supply rails. This should be a first check when a bad IC is suspected. Measure the output pin of the IC directly (as opposed to measuring after a coupling capacitor) under a no-signal condition and look for a large DC offset at the output. Note that this test is not valid for those op-amps used in non-audio circuits such as integrators and relay drivers.
(4) The capacitive loading effect of a test probe may occasionally cause oscillations in a high gain amplifier circuit. For this reason it is advisable, when using meter probes to measure DC voltage in an amplifier circuit, to isolate the “hot” lead from the circuit under test with a 10K resistor. This introduces a slight measurement error, depending on the meter input impedance, but this error is slight compared to the error that occurs if the amplifier is oscillating. If signal tracing with an oscilloscope, use a low capacity probe.
(5) Because of the feedback loop in the op-amp circuit, sometimes a signal can be measured or heard even when the IC is defective or even removed. Generally this signal will become more and more distorted as the level increases; also the gain of the affected path will be incorrect. Don’t assume that because you can observe an output signal the IC must be working properly.
(6) This console has self-compensating active-balanced outputs on its main output channels (i.e., SENDS, GROUPS, Program, Audition and Mono OUTPUTS plus optional Superphone module outputs). These circuits behave exactly like the secondary of a high-quality transformer, with no center tap— the output is both balanced and floating. When connecting unbalanced equipment, either the HIGH or LOW side of the console output should be strapped to ground, with the output taken from the other side. (Normally you'd strap LOW to ground, and take HIGH to feed your unbalanced equipment; but the ability to use output HIGH or LOW permits an easy phase reversal of the console's output signals should this be desired).
(7) All of the console modules pick up their power supply voltage from the main distribution busses by means of small value (typically 3.3) resistors. These resistors are provided to limit the current drawn by the module under fault conditions and prevent a module level fault from becoming a console level fault. These resistors will generally become open circuits when an IC fails, often with no visual indication. Whenever a fault if suspected check the voltage
SP-4 / Dec 92
SP-4 / May 96
Page 6 - 2
T
ROUBLESHOOTING
on the module side of these resistors. If one needs replacement (there are extras in the spare parts kit) be sure to stand it up from the circuit card as it can become hot enough to burn the card under fault conditions. When all of the circuits in a module indicate the same fault (all outputs have no audio and a large DC value, or all meters are pegged under no signal conditions, etc.) it is generally due to one of these fusing resistors being open. Do not defeat the protection offered by these resistors by replacing them with wires. In a pinch any low value 1/4 watt resistor can be used.

OTHER DETAILS

In general, SP-40 consoles are rugged and user friendly. I/O connections can be unplugged or plugged in while powered up with no damage, provided the precautions described above concerning removal and replacement of modules are carefully followed. Occasionally, this will cause a transient in the logic system that may be sufficient to affect a channel’s ON/OFF status, but this is rare. (Note that mic module ON/OFF status and CUE switches power up randomly when the console is energized; this is normal, and does not indicate anything wrong with the logic system.)
If the power cable is being unplugged from the mainframe or the power supply, be sure to first turn the power off to avoid arcing the connector pins. The Lexan panel overlays are durable, and can be easily cleaned with Windex. If they become burned or torn through carelessness they can be replaced; consult Wheatstone for details. Care should be taken with the plexiglas covering the VU meters, as it is easily scratched. Fader knobs should be removed or installed only when the fader is at the end of its travel, to avoid "bowing" the internal fader structure.
SP-4 / Dec 92
Wheatstone maintains an active program of user support and technical assistance. You are encouraged to call the factory with any questions, problems, ideas, or suggestions regarding your SP-4 console.
Page 6 - 3
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