Whalen WMFP60FH-9 Instructions Manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Whalen Furniture Manufacturing Page 1 Factory No.

16015

Date 2015-05-24 Rev. 1 Factory: HECFUR

60" Fall Harvest Fireplace

Stock # WMFP60FH-9

ADULT ASSEMBLY REQUIRED

If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:

1-866-942-5362

Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday

Or visit our web site 24 hours a day, 7 days a week for product assistance at

www.whalenstyle.com

Or e-mail your request to [e-mail]

LOT NUMBER:
DATE PURCHASED:

/ /

Stock # WMFP60FH-9

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MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: 60" Fall Harvest Fireplace (WMFP60FH-9)
DATE OF MANUFACTURE: June 2015
MADE IN CHINA

How to adjust the European adjustable hinges on doors

Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.

1. TO ADJUST DOOR FORWARD OR BACKWARD.

2. TO ADJUST DOOR TO RIGHT OR TO LEFT.

3. TO ADJUST DOOR UP OR DOWN.

PLACE TV BEHIND THE STOPPER

IMPORTANT INFORMATION

MAXIMUM LOAD 50 lb. (22.6 kg)

FITS UP TO MOST 70” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 k g)

THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT
LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR
EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTRE OF THE UNIT;
THE BASE OF THE TELEVISION MUST B E ABLE TO REST O N THE SUPPORT ING SURFACE O F
THE UNIT WITHOUT OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL
TVS, OR FLAT PANEL TVS OR OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND
WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY.

1

3

2

Stock # WMFP60FH-9

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Important

Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-

abrasive surface. You will nee d the pa rts identified on page 4 and 5 of this instr uction manual.

NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF

WITH DAMP CLOTH.

Insert Dowel at least hal f way by tapping light l y with a rubber mallet IF NECESS ARY.

CAM LOCK SYSTEM OPERATION

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS

1. Screw Cam Bolt into the pre-drilled small holes on panel. Connect both panels together; making sure Cam

Bolt goes into pre-drille d hol e on the end of panel with Cam Lock.

2. Insert Cam Lock into pre-drilled large hole on panel. Make sure arrow on Cam Lock is pointed toward

Cam Bolt.

3. Once Cam Bolt is connected inside Cam Lock, take a Phillips screwdriver and tighten Cam Lock clockwise.

4. Plug Cam Cap into the cross slot of the Cam Locks to conceal the cam.

You are now ready to assemble t he KD un it.

Stock # WMFP60FH-9

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Parts and Hardware List

Please read completely through the instructions an d ve rify that all listed parts and hardware are present
before beginning assembly.

A- Top Panel (1) B- Bottom Panel (1) C- Left Side Panel (1)

D- Right Side Panel (1) E- Left Partition Panel (1) F- Right Partition Panel (1)

G- Partition Panel Molding (2) H- Fixed Shelf (1) I- Middle Crossbar (1)

J- Front Skirting (1) K- Side Skirting (2) L- Base Rear Stretcher (1)

M- Base Front Stretcher (1) N- Left Door (1) O- Right Door (1)

P- Adjustable Shelf (4) Q- Center Back Panel (1) R-Side Back Panel (2)

S- Firebox Support (1) Fireplace Insert (1) Remote Control with Battery (1)

Stock # WMFP60FH-9

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16015

Parts and Hardware List

Please read completely through the instructions an d ve rify that all listed parts and hardware are present
before beginning assembly.

(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel

(37+1 extra)

(37+1 extra) (44+2 extra)

(4) M3 x 12 mm Screw (5) M4 x 38 mm Wood Screw (6) M3 x 15 mm Pan Head Screw

(4+1 extra) (24+1 extra) (4+1 extra)

(7) M3 x 15 mm

Washer Head Screw (8) M7 x 50 mm Shoulder Screw (9) Metal Bracket

(36+1 extra) (2) (2)

(10) Magnetic Catch (11) Shelf Support (12) Cam Lock Cover

(2) (16+1 extra) (20+1 extra)

(13) Knob (2) (14) 32 mm Knob Bolt (2) (15) Acrylic Stopper (1)

Glue (1) Touch-up Pen (1) Tipping Restraint Hardware Kit (2)

(Included in plastic bag)

Tools required: Phillips screwdriver and Hammer (not provided).

Stock # WMFP60FH-9

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Assembly Instruct i o ns

1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a

carpeted floor or the empty carton to avoid any scratch.

2. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A), Bottom Panel

(B), Partition Panels (E and F), Partition Panel Moldings (G) and Front Crossbar (I) by a Phillips
screwdriver, as shown in the illustration.

Cam Bolt

(31 used in this step)

②

2

B

A

I

G

E

F

G

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Assembly Instruct i o ns

3. Insert two Wood Dowels (3) into the inner holes on the end of Left Partition Panel (E). Tap in with a

rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.

4. Align the drilled holes on one Partition Panel Molding (E) with the inserted Wood Dowel (3) on the

Left Partition Panel (E), and then press them together as shown. Attach the Partition Panel Molding (G)
in place by engaging three Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).

5. Repeat the same procedure to combine the Right Partition Panel (F) and the other Partition Panel

Molding (G), the Fixed Shelf (H) and the Middle Crossbar (I) together.

E

G

F

G

I

H

1

3

Wood Dowel

(6 used in this step)

③

Cam Lock

(9 used in this step)

①

Stock # WMFP60FH-9

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Assembly Instruct i o ns

6. Align and attach the Base Rear Stretcher (L) to the Bottom Panel (B) with four wood dowels (3) and

five cam locks (1). As shown.

B

L

1

3

Wood Dowel

(4 used in this step)

③

Cam Lock

(5 used in this step)

①

Stock # WMFP60FH-9

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Assembly Instructions

7. Insert four Wood Dowels (3) into the inner holes of Fixed Shelf (H) at both e nds.

8. Align and attach the assembled Fixed Shelf (H) between the Left and Right Partition Panels (E and F)

(3) keep the Middle Crossbar (I) facing the bottom edge, using four Cam Locks (1) as shown.

NOTE:

There are cam bolt holes on the bottom edge of partition panels.

Wood Dowel

(4 used in this step)

③

Cam Lock

(4 used in this step)

①

H

E

F

1

3

I

Stock # WMFP60FH-9

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Assembly Instruct i o ns

9. Insert four Wood Dowels (3) into the bottom inner holes of assembled Partition Panels (E and F) and

attach them to the Bottom Panel (B) with four 38 mm Scr ews (5) as shown. Tighten the screws with a
Phillips screwdriver.

E

F

B

5

5

5

5

3

3

Wood Dowel

(4 used in this step)

③

M4 x 38 mm Screw

(4 used in this step)

⑤

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Assembly Instruct i o ns

10. Using the pilot holes as a guide, attach one Magnetic Catch (10) to each Partition Panel (E and F) with

two 15 mm Screws (6) as shown. Make sure that the ma gnet fa ce s t he Partition Panel Molding (G).

E

F

B

10

6

M3 x 15 mm Screw
(4 used in this step)

⑥

Magnetic Catch

(2 used in this step)

⑩

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Assembly Instruct i o ns

11. Securely screw the Cam Bolts (2 ) into the designated small holes on Side Panels (C and D) as shown.

Cam Bolt

(6 used in this step)

②

C

D

2

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Assembly Instruct i o ns

12. Insert two Wood Dowels (3) into the cen ter hole s of on e Side Skirting (K) and fast en it to th e Left Side

Panel (C) with two 38 mm Wood Screws (5). As shown.

13. Repeat last step to attach the other Side Skirting (K) to Right Side Panel (D).

5

C

D

5

K

K

3

3

3

3

M4 x 38 mm Wood Screw

(4 used in this step)

⑤

Wood Dowel

(4 used in this step)

③

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Assembly Instruct i o ns

14. Insert six Wood Dowels (3) into the large end holes on the Bottom Panel (B) and Back Bottom

Stretcher (L).

15. Align the large holes on the Left Side Panel (C) with the inserted Wood Dowels (3), then firmly press

them together and fasten in place by engaging three Cam Locks (1).

16. Repeat last step to attach Right Side Panel (D) at the opposite end.

Wood Dowel

(6 used in this step)

③

Cam Lock

(6 used in this step)

①

C

D

B

L

1

3

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Assembly Instruct i o ns

17. Align and attach the Base Front Stretcher (M) to the Bottom Panel (B) by using four wood dowels (3)

and five cam locks (1). As shown.

Wood Dowel

(4 used in this step)

③

Cam Lock

(5 used in this step)

①

1

C

D

B

M

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Assembly Instruct i o ns

18. Fasten the Front Stretcher (M) to the Side Panels (C and D) with four 38 mm Wood Screws (5).

5

B

M

C

D

5

M4 x 38 mm Wood Screw

(4 used in this step)

⑤

Stock # WMFP60FH-9

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Assembly Instruct i o ns

19. Align and attach the Front Skirting (J) to the Base Front Stretcher (M) by using four wood dowels (3)

and eight 38 mm Wood Screws (5) as shown. Make sure the floor levelers on the Front Skirting (J) will
face to the floor when the unit is turned upright.

5

3

5

3

5

3

5

3

M

J

Wood Dowel

(4 used in this step)

③

M4 x 38 mm Wood Screw

(8 used in this step)

⑤

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Assembly Instruct i o ns

20. Insert eight Wood Dowels (3) into the top inner holes on the vertical panels (C, D, E and F). Position

the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place with eight Cam Locks (1).

Wood Dowel

(8 used in this step)

③

Cam Lock

(8 used in this step)

①

A

C

D

E

F

1

3

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Assembly Instruct i o ns

21. Stand the assembled unit upright.

22. Fasten the Middle Crossbar (I) to the Partition Panel Moldings (G) by attaching two Metal Brackets (9)

at the joints, using two 12 mm Screws ( 4) pe r Bracket.

E

F

I

M3 x 12 mm Screw
(4 used in this step)

④

Metal Bracket

(2 used in this step)

⑨

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Assembly Instruct i o ns

23. Now, go back and securely tighten all the Cam Locks and Wood Screws. Make sure all the pa rts are

tight and there are no gaps between the pa rts. This will help keep the unit square.

24. Pick up the Center Back Panel (Q) and align the pre-drilled holes against th e upper long edge with the

pilot holes on the back stretcher of Top Panel (A). Attach the Center Back Panel (Q) in place using the
provided Washer Head Screws (7).

25. Align and attach two Side Back Panels (P) to the Top Panel (A) and the vertical panels (C, D, E and F)

with the provided Washer Head Screws (7).

7

A

Q

R

R

M3 x 15 mm Washer Head Screw

(37 used in this step)

⑦

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Assembly Instruct i o ns

26. Insert eight Shelf Supports (11) into the desired holes in the sides of each compartment. Make sure that

you place the four Shelf Supports in the same level so the shelf is not tilted. Tilt and rest the Adjustable
Shelves (P) onto the Shelf Supports (11).

11

P

11

P

P

P

P

C

D

E

F

Shelf Support

(16 used in this step)

⑪

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Assembly Instruct i o ns

27. Attach the Knob (13) to the ou ts i de of each Door (N and O) with the provided K no b Bolt (1 4).

28. Pick up the Left Door (N) and attach the extended Hinge Arms to the Hinge Bases installed on the Left

Side Panel (C). Loosen the bolt on the back of Hinge Base for an easy fit. Align and insert the “U” slot
on Hinge Arm under the bolt head on the back of Hinge Base. Make sure that both door hinges engage
and function properly. Tighten the bolt on the Hinge Base to lock the hinges in place.

29. Repeat the same procedure to attach the Right Door (O) to the Right Side Panel (D).

30. Open and close the doors to make sure they are aligned and shut correctly. If necessary, adjust the

screws for a good fit. Refer to the hinge sticker on door for adjustment.

31. Plug the Cam Lock Covers (12) onto the visible cams locks to conceal the cams.

Knob Bolt

(2 used in this step)

⑭

Cam Lock Cover

(20 used in this step)

⑫

Knob

(2 used in this step)

⑬

2

1

2

1

N

O

C

D

12

N

13

14

13

14

O

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Assembly Instruct i o ns

32. Lift the Fireplace Insert carefully into the back of the assembled mantel and center it in the opening. DO

NOT drag the insert across the Bottom Panel (B) as it may scratch the unit.

Electric
Firebox

B

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Assembly Instruct i o ns

33. Align and attach the Firebox Support (S) to the Bottom Panel (B) by screwing two 50 mm

Shoulder

Screws

(8) through the countersunk holes and screw into place.

S

8

8

M7 x 50 mm Shoulder Screw

(2 used in this step)

⑧

Stock # WMFP60FH-9

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Assembly Instruct i o ns

NOTE

: You must install the Acrylic TV Stopper to prevent the TV from tipping when placing your flat

panel television directly on the console.

34. Remove the paper backing of acrylic stopper (15), then properly align the acrylic stopper into the cut-out on

the acrylic stopper template on the Top Panel (A). Press down on the acrylic stopper to help adhesion.

35. Carefully remove the acrylic stopper template from the To p Panel (A).

A

Acrylic Stopper

(1 used in this step)

⑮

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Assembly Instru cti o ns

Tools required: Phillips screwdriver, Power Drill, 3/8” Drill Bit and Rubber Mallet.

36. sk for assistance to position the assemble fireplace at the desired location against a wall. If necessary,

adjust the pre-attached Floor Levelers at the bottom of the Front Skirting (J) to level the unit. Now,
follow the instructions printed on the plastic bag containing the Tipping Restraint Hardware to attach
the tip-over restraints to the unit and the wall.

NOTE: Young children can be seriously injured by tipping furniture. You must install the Tipping
Restraint Hardware with the unit to prevent the unit fro m tipping, causing any accidents or damage. The
tipping restraint is intended only as a deterrent, they are not a substitute for proper adult supervision.
The tipping restraint is not an earthquake re straint. If you wish to add the extra security of earthqu ake
restraints, they must be purchased and installe d separately.

37. Connect the fireplace to the power transformer. Follow the operating manual for the electric fireplace

insert to control your fireplace.

Stock # WMFP60FH-9

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Care and Maintenance

 Use a soft, clean cloth that will not scratch the surface when dusting.
 Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area.
 Using solvents of any kind on your furniture may damage your furniture’ s finis h.
 Never use water to clean your furniture as it may cause damage to the finish.
 Always use coasters under beverage glasses and flowerpots.
 Liquid spills should be remove d immediately. Using a soft clean cloth, bl o t the spill gently. Avoid rubbing.
 Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create

spotting within the furniture finish.

 Stains or marks from crayons or ink markers will be difficult to remove.
 In the event that your furniture is stained or otherwise damaged durin g use, we recommend that you call a

professional to repair your furniture.

 Check bolts/screws periodically and tighten them if necessary.

Further advice about wood furniture care

It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity
changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from
direct sunlight as sun may damage the finish.

Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful
tips will enhance your furniture as it ages.

A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during
assembly or shipping.

We hope you enjoy your purchase for many years.

Thank you for your purchase!

QUALITY GUARANTEE

We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we will repair or replace

it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet your
highest expectations. We guarantee that you will immediately see the value of our fine furniture.

This warranty gives you specific lega l righ ts an d yo u may also have other rights which vary from State to State.

Customer Service: 1-866-942-5362

8:30 a.m. - 4:30 p.m., PST, Monday to Friday

www.whalenstyle.com

IF YOU NEED TO ORDER ANY REPLACEMENT PARTS, PLEASE USE THE LIST BELOW

60" Fall Harvest Fireplace (WMFP60FH-9)

*WMFP60FH-9-1-TP Top Panel *WMFP60FH-9-27-CLC Cam Lock Cover
*WMFP60FH-9-2-LSP Left Side Panel *WMFP60FH-9-28-M13x12S M3 x 12 mm Screw
*WMFP60FH-9-3-RSP Right Side Panel *WMFP60FH-9-29-M4x38WS

M4 x 38 mm Wood Screw

*WMFP60FH-9-4-LPP Left Partition Panel *WMFP60FH-9-30-15WHS M3 x 15 mm Washer Head Screw
*WMFP60FH-9-5-RPP Right Partition Panel *WMFP60FH-9-31-M7x50SS M7 x 50 mm Shoulder Screw
*WMFP60FH-9-6-PPM Partition Panel Molding *WMFP60FH-9-32-SS Shelf Support
*WMFP60FH-9-7-LD Left Door *WMFP60FH-9-33-M8x30WD M8 x 30 mm Wood Dowel
*WMFP60FH-9-8-RD Right Door *WMFP60FH-9-34-MB Metal Bracket
*WMFP60FH-9-9-DHS Door Hinge with Screws *WMFP60FH-9-35-TRHK Tipping Restraint Hardware Kit
*WMFP60FH-9-10-KBP Knob with Back Plate *WMFP60FH-9-36-G Glue
*WMFP60FH-9-10A-KB Knob Bolt *WMFP60FH-9-37-AS Acrylic Stopper
*WMFP60FH-9-11-MC Magnetic Catch *WMFP60FH-9-38-TUP Touch-up Pen
*WMFP60FH-9-12-15PHS M3 x 15 mm Pan Head Screw *WMFP60FH-9-39-RC Remote Control (6-Button)
*WMFP60FH-9-13-AS Adjustable Shelf *WMFP60FH-9-40-H Heater (FP26-1A-H)
*WMFP60FH-9-14-FS Fixed Shelf *WMFP60FH-9-41-B Blower (FP26-1A-B)
*WMFP60FH-9-15-MC Middle Crossbar *WMFP60FH-9-42-FGDM Flame Generator Drive Motor (FP26-1A-FGDM)
*WMFP60FH-9-16-BP Bottom Panel *WMFP60FH-9-43-RS Reflector Spindle (FP26-1A-RS)
*WMFP60FH-9-17-SS Side Skirting *WMFP60FH-9-44-MPCBN Main PCB (FP26-1A-MPCBN )
*WMFP60FH-9-18-FS Front Skirtiing *WMFP60FH-9-45-CPPCBN Control Panel PCB (FP26-1A-CPPCBN)
*WMFP60FH-9-19-FL Floor Leveler *WMFP60FH-9-46-LLPCBN Logs Light PCB (FP26-1A-LLPCBN)
*WMFP60FH-9-20-BFS Base Front Stretcher *WMFP60FH-9-47-EBLPCBN Ember Bed Light PCB (FP26-1A-EBLPCBN)
*WMFP60FH-9-21-BRS Base Rear Stretcher *WMFP60FH-9-48-FLPCBN Flame Light PCB (FP26-1A-FLPCBN)
*WMFP60FH-9-22-CBP Center Back Panel *WMFP60FH-9-49-FIGF Fireplace Insert Glass with Frame (FP26-1A-FIGF)
*WMFP60FH-9-23-SBP Side Back Panel *WMFP60FH-9-50-EBLN Ember Bed/Logs (FP26-1A-EBLN)
*WMFP60FH-9-24-FBS Firebox Support *WMFP60FH-9-51-T Thermostat (FP26-1A-T)
*WMFP60FH-9-25-CL Cam Lock *WMFP60FH-9-CH Complete Hardware

*WMFP60FH-9-26-CB

Cam

B

olt

*WMFP60FH-9-CFI Complete Fireplace Insert (FP26-1A )