Whalen SMXL-6 Assembly Manual

SMXL-6 or XL50-6TC

LOT NUMBER:
DATE PURCHASED: / /

Option 1:

With Swinging Floater

Metro 3-in-1 TV Console (SMXL-6)

This item is designed to be 3-in-1 configuration. Please choose which of the 3 options suits your
needs. DO NOT discard any of the hardware or parts that you will not use on your set option, this
will give you the opportunity to use this TV Console for different configurations in case you decide
to upgrade your TV set in the future.

ADULT ASSEMBLY REQUIRED

If you have any questions regarding assembly or if you are missing parts, do not return this
item to the Retailer Store. Please call our toll free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:

1-866-942-5362 8:30 a.m. - 4:30 p.m. PST, Monday - Friday

ONLINE: www.whalenfurniture.com EMAIL: [e-mail]

Video Instruction Guides

Go to http://whalen.showuhow.com to view step-by-step instructional
videos for assembling and installing your product. Enter the following
product number on the ShowUhow homepage.

Whalen Furniture Mfg. Inc. Page 1 Factory No. 56-12089

Model # SMXL-6

IMPORTANT INFORMATION

GENERAL INFORMATION, TIPS & TRICKS

This product is sold with Tip Restraint Hardware kit. You must install the Tipping Restraint
Hardware between the wall and the TV stand to prevent any accidents or damages. When
properly installed, this restraint can provide protection against the unexpected tipping of the
unit due to small tremors, bumps or climbing. The restraint is only a deterrent and is not a
substitute for proper adult supervision. Use of tip-over restraints may only reduce, but not
eliminate, the risk of tip-over.

THIS UNIT IS INTENDED FOR USE ONLY WITH THE PRODUCTS
AND MAXIMUM WEIGHTS INDICATED. USE WITH OTHER PRODUCTS OR PRODUCTS
HEAVIER THAN THE MAXIMUM WEIGHTS INDICATED MAY RESULT IN INSTABILITY
CAUSING POSSIBLE INJURY. THE BASE OF THE TELEVISION MUST BE PLACED
SQUARELY IN THE CENTER OF THE STAND WITH NO OVERHANGING ON EITHER SIDE.

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.

MANUFACTURER: WHALEN FURNITURE
CATALOG: Metro 3-in-1 TV Console (SMXL-6)
DATE OF MANUFACTURE: August, 2010
MADE IN CHINA

FITS UP TO MOST 56” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)

FITS UP TO MOST 56” FLAT PANEL TV’S
WITHOUT SWIVELING BRACKET
MAXIMUM LOAD 135 lb. (61.2 kg)

MAXIMUM LOAD 50 lb. (22.7 kg)

1. Please read the Assembly Instructions prior to assembling this product.

2. Remove all hardware from box and sort by size.

3. Check to see that all hardware and parts are present BEFORE assembling.

4. Ask a friend to assist you with the assembly of this furniture.

5. To avoid damage, assemble the product on a sturdy, level and protective surface.

6. Please wait until all steps are completed before tightening bolts.

7. Make sure all bolts are tightly fastened before the unit is used.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 2 Factory No. 56-12089

Model # SMXL-6

Parts and Hardware List

Please read completely through the instructions and verify that all parts listed are
present before beginning assembly.

A-Top Shelf Frame (1) B- Middle Shelf Frame (1)

C- Bottom Shelf Frame (1) D- Long Spine (1)

D1- Short Spine (1) E- Left Side Frame (1) F- Right Side Frame (1)

G- Top Glass (1) H- Glass Shelf (2) I- Swiveling Bracket (1)

J- XYZ Mounting Frame (1) K- Monitor Bracket (2) L- Safety Bar (1)

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Whalen Furniture Mfg. Inc. Page 3 Factory No. 56-12089

Model # SMXL-6

Parts and Hardware List

(1)- Suction Cup (24+1 extra) (2) - 3/4” Bolt (30+1 extra) (3) - 1 1/4” Bolt (14+1 extra)

(4)- Nut (4+1 extra) (5) - Lock Washer (44+2 extra) (6) - Flat Washer (48+2 extra)

(7) - 2 1/2” Lag Bolt (6 pcs) (8) - Large Flat Washer (6 pcs) (9) - 1 3/4” Concrete Anchor (6 pcs)

Open Wrench Allen Wrench Touch-up Pen Tipping Restraint Hardware Kit (1)

(1) (2) (1) (Inside Plastic Bag)

TV Mounting Kit

M4 x 12 Bolt (4) M4 x 30 Bolt (4) M5 X 12 Bolt (4) M5 x 30 Bolt (4)

M6 x12 Bolt (4) M6 x 35 Bolt (4) M8x16 Bolt (4) M8 x40 Bolt (4)

M4 Lock Washer (4) M5 Lock Washer (4) M6 Lock Washer (4) M8 Lock Washer (4)

Large Spacer (4) Small Spacer (4) M4/M5 Flat Washer (8) M6/M8 Flat Washer (4)

Tools required: Allen Wrench (provided), Open Wrench (provided) and Phillips Screwdriver.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 4 Factory No. 56-12089

Assembly Instructions

Required hardware in this step

Description: (2) - 3/4” Bolt (5) - Lock Washer (6) - Flat Washer

Sketch
Qty. (12 pcs) (12 pcs) (12 pcs)

Tools required: Allen Wrench

Note: Please do not fully tighten all bolts until you finish assembling all parts. Once
assembled, go back and fully tighten all bolts. This will make it easier during assembly of unit.

1. Unpack the unit and confirm that you have all the hardware and required parts listed.

2. Choose the option suits your needs. Locate Long Spine (D) or Short Spine (D1) on a level
and protective surface with 2 round holes facing up as shown in detail #1.

3. Align the holes on “U” bracket of three Shelf Frames (A, B & C) with the threaded inserts on
the Long Spine (D), attach using 3/4” Bolts (2) with Washers (5 & 6) through the bracket
holes into the Spine. See detail #1.

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Whalen Furniture Mfg. Inc. Page 5 Factory No. 56-12089

Model # SMXL-6

Model # SMXL-6

Required hardware in this step

Description: (2) - 3/4” Bolt (3) - 1 1/4" Bolt (5) - Lock Washer (6) - Flat Washer

Sketch
Qty. (8 pcs) (14 pcs) (22 pcs) (22 pcs)

Tools required: Allen Wrench

Assembly Instructions

4. Stand the unit upright.

5. Pick up Left Side Frame (E) and attach to the Middle & Bottom Shelf Frame (B & C). Insert
& screw the 1 1/4” Bolts (3) with Washers (5 & 6) through the pre-drilled holes on front rail
and 3/4" Bolts (2) with Washers (5 & 6) through the metal bracket on the back of shelf frame
into the threaded inserts on side frame. See detail #2. DO NOT tighten the bolts.

Note: For the end metal brackets on the back of shelf frame must use only ¾” Bolt (2).

6. Proceed to attach the Left Side Frame (E) to Top Shelf Frame (A) using three 1 1/4” Bolts (3)

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Whalen Furniture Mfg. Inc. Page 6 Factory No. 56-12089

with Washers (5 & 6) through the pre-drilled holes in side rail. See detail #2A.

7. Repeat last two steps to install Right Side Frame (F) at the other end.

Assembly Instructions

Parts provided Tools required

Pre-attached Floor Leveler No tool required

If you choose Table-top configuration,

continue to STEP 10.

If mounting TV with the Swinging Floater,

skip ahead to PAGE 10.

8. Go back and tighten all bolts with Allen Wrench provided.

9. In case of uneven floor, Floor Levelers are provided at the bottom of Left & Right Side
Frame (E & F). Simply tilt the unit back and raise or lower floor leveler by hand to correct
tilting as shown in detail #3.

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Whalen Furniture Mfg. Inc. Page 7 Factory No. 56-12089

Model # SMXL-6

Assembly Instructions for Table-top

Required hardware in this step
Description Sketch Qty.

(1) – Suction Cup (24 pcs)

10. Put the Suction Cups (1) firmly into top holes & metal tabs of three Shelf Frames (A, B & C)

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Whalen Furniture Mfg. Inc. Page 8 Factory No. 56-12089

as shown in detail #4.

11. Place the Top Glass (G) & Glass Shelves (H) in place as shown in detail #4. Make sure the
glass is properly centered and the black side of glass is down. Push each glass all the way
back against the Spine. Also, be sure to press down evenly and firmly each glass onto the
Suction Cups to make sure they securely rest onto the Suction Cups.

Note: Make sure that the Suction Cups go all the way into the pre-drilled holes & metal tables
to prevent the glass shelf from falling and getting damage. If glass is scratched you can
minimize the damage by using a BLACK marker and filling in scratched area from underneath.

Model # SMXL-6

Model # SMXL-6

Assembly Instructions for Table-top

12. Position the assembled Table-top in your desired location against the wall. Now follow the
instructions printed on the plastic bag in order to mount the Tipping Restraint Hardware Kit to
the Spine properly. As shown in detail #5.

NOTE: YOU MUST USE THIS TIPPING RESTRAINT TO ATTACH THIS UNIT TO
THE WALL, TO PREVENT ACCIDENTS AND/OR INJURIES.

13. The Table-top is ready for use now. Be sure to position your TV in center of console with no
overhang on either side.

Tools required: Allen Wrench (provided), Phillips Screwdriver, Mallet, Power Drill, and 3/8” Drill Bit.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 9 Factory No. 56-12089

Assembly Instructions for Option 1:

Console with Swinging Floater

Required hardware in this step

Description: (2) - 3/4” Bolt (5) - Lock Washer (6) - Flat Washer

Sketch
Qty. (6 pcs) (6 pcs) (6 pcs)

Tools required: Allen Wrench

14. Align and attach Swiveling Bracket (I) to the top of Long Spine (D) using six 3/4” Bolts (2)
with Washers (5 & 6). Make sure the swivel bolt head is up. See detail #6.

Note: The Spine can provide 4 height options for your TV set. Refer to your TV size, adjust the
Swiveling Bracket at your desired height to offer optimum viewing.

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Whalen Furniture Mfg. Inc. Page 10 Factory No. 56-12089

Model # SMXL-6

Required hardware in this step

Description: (2) - 3/4” Bolt (4) - Nut (5) - Lock Washer (6) - Flat Washer

Sketch
Qty. (4 pcs) (4 pcs) (4 pcs) (8 pcs)

Tools required: Allen Wrench and Open Wrench

Assembly Instructions for Option 1: Console with Swinging Floater

15. Hold the flat side of XYZ Mounting Frame (J) onto the Swiveling Bracket (I) ensuring the
hook on the side of Mounting Frame is bottom. Align and attach by threading four 3/4” Bolts
(2) with Flat Washers (6) through the metal plate on XYZ Mounting Frame and the Swiveling
Bracket, at the other side of Swiveling Bracket place the other Flat Washers (6) and Lock
Washers (5), and then secure with Nuts (4). Securely tighten with Open Wrench and Allen
Wrench provided. See detail #7.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 11 Factory No. 56-12089

Model # SMXL-6

Model # SMXL-6

Parts provided Qty. Tools required

K – Monitor Bracket (2) Phillips Screwdriver
TV Mounting Kit

Mounting Monitor Bracket to a television with a flat back

Note: For televisions with a curved back or recessed back proceed directly to step #19.

16. Determine the correct diameter of the bolt your TV requires by hand threading them into the
threaded insert on the back of the TV. If you encounter any resistance, stop immediately. If
you are unable to find the correct bolt consult a local hardware store.

17. Once you have determined the correct diameter Bolt, follow the appropriate Diagram below,
thread the Short Bolt through the appropriate Lock Washer, Flat Washer, the Monitor Bracket
(K), and into the upper threaded inserts of TV. As shown in detail #8A. Note: Lean the TV up

against a wall or other solid surface when attaching with the Monitor Brackets (K). DO NOT
place the TV face down on the glass this may cause permanent damage.

18. Proceed to insert the long Bolt through the appropriate Lock Washer, the Flat Washer, the slot
of Monitor Bracket (K), a second Flat Washer (M4/M5 Diameter Bolts only), appropriate
Spacer, and into the bottom threaded inserts of TV. As shown in detail #8. Make sure the
Monitor Brackets (K) are centered and level with each other. Tighten the bolts securing the
Monitor Brackets to the TV.

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Whalen Furniture Mfg. Inc. Page 12 Factory No. 56-12089

Model # SMXL-6

Mounting Monitor Bracket to a television with a curved / recess back

19. Determine the correct diameter of the bolt your TV requires by hand threading them into the
threaded insert on the back of the TV. If you encounter any resistance, stop immediately. If
you are unable to find the correct bolt consult a local hardware store.

20. Once you have determined the correct diameter Bolt, follow the appropriate Diagram below,
thread the Bolt through the appropriate Lock Washer, the Large Flat Washer, the Monitor
Bracket (K), a second Large Flat Washer (M4/M5 Diameter Bolts only), appropriate Spacer
and into the threaded inserts of TV. See detail #9.

21. Make sure the Monitor Brackets (K) are vertically centered and level with each other.
Tighten the bolts to secure the Monitor Brackets to the TV.

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Whalen Furniture Mfg. Inc. Page 13 Factory No. 56-12089

Model # SMXL-6

Parts provided Qty. Tools required

L– Safety Bar (1) No Tool Required

Assembly Instructions for Option 1: Console with Swinging Floater

MAKE SURE ALL BOLTS ARE TIGHT AND SPINE IS AT A 90 DEGREE ANGLE
AND USING A QUALITY BUBBLE LEVEL TO VERIFY THAT THE XYZ MOUNTING
FRAME IS LEVEL PRIOR TO INSTALLATION OF TV.

22. Once the Monitor Brackets (K) are attached onto the back of television, ask for assistance to
lift the television up to the XYZ Mounting Frame (J). Place the hooks on Monitor Brackets
over the Mounting Frame then lower them onto the bars of Mounting Frame. Proceed to
center the television.

23. Insert the Safety Bar (L) into the bottom holes on the side of XYZ Mounting Frame (J) by
sliding it all the way across the frame. Secure the Safety Bar by rotating the bent end into
the slot of hook so that it is facing wall. Make sure it sits over the bottom hook of the Monitor
Brackets. See detail #10.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 14 Factory No. 56-12089

Model # SMXL-6

The following steps are only for those who wish to mount their
TV directly to the wall. If you have already mounted your TV to
the Swinging Floater or plan to display your TV on the top
surface of the stand, disregard the following steps.

Assembly Instructions for Option 1: Console with Swinging Floater

24. Repeat steps 10 & 11 to install the Top Glass (G) & Glass Shelves (H) in place.

25. Carefully move the console and position in your desired location against the wall. Now follow
the instructions printed on the plastic bag in order to mount the Tipping Restraint Hardware
Kit to the Spine properly. As shown in detail #11.

Note: You must install the Tipping Restraint Hardware with the unit in use to
prevent any accidents or damage to the unit.

26. You can enjoy your home entertainment center now. Swivel left-or-right for optimum viewing
control.

Tools required: Allen Wrench (provided), Phillips Screwdriver, Mallet, Power Drill, and 3/8” Drill Bit.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 15 Factory No. 56-12089

Model # SMXL-6

Hardware provided Sketch Qty.

(7) –2 1/2” Lag Bolt (4)

(8) – Large Flat Washer (4)

Tools required

Stud Sensor, Mallet, Power Drill, 3/16” Drill Bit, Socket Set

Do not over tighten the Lag Bolts. Tighten Lag Bolts only until the Lag
Bolt Washer is pulled firmly against the “C” Plate of Mounting Frame. If there is a layer of
drywall or other material, this drywall or other material may not exceed 5/8 inch in
thickness. Failure to heed this caution may result property damage and/or personal injury.

Assembly Instructions for Universal Wall Mount

Installing XYZ Mounting Frame onto WOODEN STUD WALL

27. The XYZ Mounting Frame (J) must be mounted to two Wood Studs at least 12” apart, using a
high quality Stud Finder to locate the two adjacent studs. After you have located the studs,
verify with a nail for added security. See detail #12A.

28. Pre-drill a 2 1/2" deep hole at the desired height in each stud using a 3/16” drill bit, make sure
that the holes are centered in the studs and level with each other. Use the XYZ Mounting
Frame (J) as a template to mark the corresponding location for the bottom holes in each stud,
drill holes 2 1/2" deep with the 3/16” drill bit at the marked location.

29. Orient the Mounting Frame with the “C” rail against the wall, and using four Lag Bolts (7) with
Large Flat Washer (8) through the slots of “C” rail on Mounting Frame into the holes in the
wall, secure the mounting frame to the wall as shown in detail #12B.

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Whalen Furniture Mfg. Inc. Page 16 Factory No. 56-12089

Assembly Instruction for installing XYZ Mounting Frame onto BRICK,

Hardware provided Sketch Qty.

(7) – Lag Bolt (6)

(8) – Large Flat Washer (6)

(9) –1 3/4” Concrete Anchor (6)

Tools required: Mallet, Power Drill, 1/2” Masonry Bit for brick concrete, Socket Set

Concrete Anchors should only be used for masonry mounting.

NEVER use the wall anchors to mount the unit to drywall.

Maximum weight 165 lb. (74.8 kg)

SOLID CONCRETE OR CONCRETE BLOCK

30. Use the XYZ Mounting Frame (J) as a template, mark six holes location on the wall, three in
the top row and three in the bottom row of slots. Make sure that the holes are level and
there is at least 6” between any two holes, pre-drill these holes with a 1/2” masonry bit to at
least 2 1/2” in depth.

31. Insert a Concrete Anchor (9) into each of these holes; make sure they are completely
seated and flush with the concrete surface, even if there is a layer of drywall or other
material in front of the concrete.

32. Attach the XYZ Mounting Frame (J) to the wall using six Lag Bolts (7) and Large Flat
Washers (8) through the slot of “C” rail on Mounting Frame into the Concrete Anchor (9) in
the wall as shown in detail #13. Make sure the back hook of Mount Frame is bottom.

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Whalen Furniture Mfg. Inc. Page 17 Factory No. 56-12089

Model # SMXL-6

Model # SMXL-6

Assembly Instructions

33. Once the Monitor Brackets (K) are attached onto the back of television, ask for assistance to
lift the television up to the XYZ Mounting Frame (J). Place the hooks on Monitor Brackets
over the Mounting Frame then lower them onto the bars of Mounting Frame. Proceed to
center the television.

34. Insert the Safety Bar (L) into the bottom holes on the side of XYZ Mounting Frame (J) by
sliding it all the way across the frame. Secure the Safety Bar by rotating the bent end into
the slot of hook so that it is facing wall. Make sure it sits over the bottom hook of the Monitor
Brackets. See detail #14.

35. Place assembled console under your TV set as shown in detail #14A.

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 18 Factory No. 56-12089

Model # SMXL-6

Care and Maintenance

 Use a soft, clean cloth that will not scratch the surface when dusting.
 Use of furniture polish is not necessary. Should you choose to use polish, test in an

inconspicuous area first.

 Using solvents of any kind on your furniture may damage the finish.
 Never use water to clean your furniture as it may cause damage to the finish.
 Always use coasters under beverage glasses and flowerpots.
 Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently.

Avoid rubbing.

 Always use protective pads under hot dishes and plates. Heat can cause chemical changes

that may create spotting within the furniture finish.

 Stains or marks from crayons or ink markers will be difficult to remove.
 In the event that your furniture is stained or otherwise damaged during use, we recommend

that you call a professional to repair your furniture.

 Check bolts/screws periodically and tighten them if necessary.

Further advice about wood furniture care

It is best to keep your furniture in a climate-controlled environment. Extreme temperature and
humidity changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep
furniture away from direct sunlight as sun may damage the finish.
Proper care and cleaning at home will extend the life of your purchase. Follow these important and
helpful tips that will enhance your furniture as it ages.

A Touch-up Pen has been provided to repair any small nicks or scratches that may occur
during assembly or shipping.

We hope you enjoy your purchase for many years.

QUALITY GUARANTEE

We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we
will repair or replace it for up to one (1) year from date of purchase. Every Whalen
Furniture product is designed to meet your highest expectations. We guarantee that you
will immediately see the value of our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which
vary from State to State.

Customer Service: 1-866-942-5362

8:30 a.m. - 4:30 p.m. PST, Monday to Friday

www.whalenfurniture.com

Please call for replacement parts or assistance: 1-866-942-5362 (valid only in USA)

Whalen Furniture Mfg. Inc. Page 19 Factory No. 56-12089

IF YOU NEED TO ORDER PARTS PLEASE USE THE LIST BELOW

Metro 3-in-1 TV Console (SMXL-6)

*SMXL-6-1-LS Long Spine *SMXL-6-25-M5LW M5 Lock Washer

*SMXL-6-2-TG Top Glass *SMXL-6-26-M6LW M6 Lock Washer

*SMXL-6-3-GS Glass Shelf *SMXL-6-27-M8LW M8 Lock Washer

*SMXL-6-4-LL Left Side Frame *SMXL-6-28-M4x12B M4 x 12 Bolt

*SMXL-6-5-RL Right Side Frame *SMXL-6-29-M4x30B M4 x 30 Bolt

*SMXL-6-6-SB Swiveling Bracket *SMXL-6-30-M5x12B M5 X 12 Bolt

*SMXL-6-7-MF Mounting Frame *SMXL-6-31-M5x30B M5 x 30 Bolt

*SMXL-6-8-MB Monitor Bracket *SMXL-6-32-M6x12B M6 x 12 Bolt

*SMXL-6-9-CH Complete Hardware *SMXL-6-33-M6x35B M6 x 35 Bolt

*SMXL-6-10-3/4B 3/4” Bolt *SMXL-6-34-M8x16B M8 X 16 Bolt

*SMXL-6-11-1 1/4B 1 1/4” Bolt *SMXL-6-35-M8x40B M8 x 40 Bolt

*SMXL-6-12-FW Flat Washer *SMXL-6-36-2 1/2LB 2 1/2” Lag Bolt

*SMXL-6-13-LFW Large Flat Washer *SMXL-6-37-1 3/4CA 1 3/4” Concrete Anchor

*SMXL-6-14-LW Lock Washer *SMXL-6-38-TUP Touch Up Pen

*SMXL-6-15-SC Suction Cup *SMXL-6-39-PC Plastic Cover

*SMXL-6-16-N Nut *SMXL-6-40-FL Floor Leveler

*SMXL-6-17-AW Allen Wrench *SMXL-6-41-RPG Round Plastic Grommet

*SMXL-6-18-OW Open Wrench *SMXL-6-42-OPG Oval Plastic Grommet

*SMXL-6-19-TRHK Tipping Restraint Hardware Kit *SMXL-6-43-SB Safety Bar

*SMXL-6-20-LS Large Spacer *SMXL-6-44-TSF Top Shelf Frame

*SMXL-6-21-SS Small Spacer *SMXL-6-45-MSF Middle Shelf Frame

*SMXL-6-22-M4M5FW M4/M5 Flat Washer (for TV mounting) *SMXL-6-46-BSF Bottom Shelf Frame

*SMXL-6-23-M6M8FW M6/M8 Flat Washer (for TV mounting) *SMXL-6-47-SS Short Spine

*SMXL-6-24-M4LW M4 Lock Washer