Whalen LANTOFLBB Assembly Instructions Manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2017-10-10 Rev. 0001-A Factory: JIYIFO
Stock # LANTOFLBB
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store where it was purchased. Please call our customer service number and have your instructions and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to parts@whalenfurniture.com
LOT NUMBER: DATE PURCHASED: / /
2
ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BUNK BED WILL BE PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL.
STRANGULATION HAZARD - Never attach or hang items to any part of the bunk bed that are not designed for use with the bed; for example, but not limited to, hooks, belts, and jump ropes.
Prohibit more than one person on upper bunk. Maximum mattress thickness must not exceed 9 in. (22.86 cm). Surface of mattress must
be at least 5 in. (12.70 cm) below the upper edge of guardrails. Use only mattress which is 74 in. (1.88 m) to 75 in. (1.90 m) long and 37 ½ in. (95.25 cm) to
38½ in. (97.79 cm) wide on upper bunk. Use only mattress which is 74 in. (1.88 m) to 75 in. (1.90 m) long and 52 ½ in. (1.33 m) to
53 ½ in. (1.36 m) wide on lower bed. Replacement parts, including additional guardrails, may be obtained from any our dealer.
1. Please read the Assembly Instructions prior to ASSEMBLE the unit.
2. To avoid damage, assemble the unit on a sturdy, level and non-abrasive surface.
3. Keep all hardware and parts out of the reach of children.
4. Please wait until all steps are completed before fully tightening bolts.
5. Make sure all bolts and screws are tightly fastened before the unit is used.
6. Check that all bolts and screws are tight at least every 3 months or as needed.
7. Use the long end of the hex wrench to fasten bolts loosely and quickly.
8. Use the short end of the hex wrench for final tightening.
GENERAL I NF OR MA TI ON , TIP S AN D TR IC KS
3
TO HELP PREVENT SERIOUS OR FATAL INJURIES FROM ENTRAPMENT
OR FALLS
Follow the information on the warnings appearing on the upper bunk end
structure and on the carton. Do not remove warning label from bed.
Always use the recommended size mattress or mattress support, or both, to help
prevent the likelihood of entrapment or falls.
Surface of mattress must be at least 5 in. (12.70 cm) below the upper edge of
guardrails.
Do not allow children under 6 years of age to use the upper bunk.
Periodically check and ensure that the guardrail, ladder and other components
are in their proper position, free from damage and that all connectors are tight.
Do not allow horseplay on or under the bed and prohibit jumping on the bed.
Always use the ladder for entering and leaving the upper bunk.
Do not use substitute parts. Contact the manufacturer or dealer for replacement
parts.
Use of a night light may provide added safety precaution for a child using the
upper bunk.
Always use guardrails on both long sides of the upper bunk. If the bunk bed will
be placed next to the wall, the guardrail that runs the full length of the bed should be placed against the wall to prevent entrapment between the bed and wall.
The use of water or sleep flotation mattress is prohibited.
STRANGULATION HAZARD – Never attach or hang items to any part of the
bunk bed that are not designed for use with the bed; for example, but not limited to, hooks, belts, and jump ropes.
Prohibit more than one person on upper bunk.
Keep these instructions for future reference.
This product was manufactured October 2017.
4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present before beginning assembly.
A- Lower Footboard Front Post B- Lower Footboard Back Post C- Lower Headboard Front Post
(Qty. 1) (Qty. 1) (Qty. 1)
D- Lower Headboard Back Post E- Upper Footboard Front Post F- Upper Footboard Back Post
(Qty. 1) (Qty. 1) (Qty. 1)
G- Upper Headboard Front Post H- Upper Headboard Back Post I- Lower Side Rail
(Qty. 1) (Qty. 1) (Qty. 2)
J- Lower Back Rail K- Upper Cross Assembly L- Upper Cap Rail
(Qty. 2) (Qty. 2) (Qty. 2)
M- Upper Ladder Side Rail N- Upper Mattress Side Rail O- Short Guardrail
(Qty. 1) (Qty. 1) (Qty. 2)
P- Long Guardrail Q- Front Guardrail Post R- Guardrail Support (Qty. 2) (Qty. 1) (Qty. 2)
5
Parts and Hardware List
S- Upper Mattress Support Slats T- Left Ladder Support U- Right Ladder Support
(Qty. 1) (Qty. 1) (Qty. 1)
V- Ladder Step W- Upper Bed Stretcher XA- Full Bed Headboard Right Post (Qty. 5) (Qty. 2) (Qty. 1)
XB- Full Bed Headboard Left Post XC- Full Bed Footboard Right Post XD- Full Bed Footboard Left Post
(Qty. 1) (Qty. 1) (Qty. 1)
XE- Full Bed Cap Rail XF- Full Bed Headboard Assembly XG- Full Bed Footboard Assembly
(Qty. 2) (Qty. 1) (Qty. 1)
XH- Full Bed Mattress Side Rail XI- Full Bed Mattress Support Slats XJ- Slat Support with Leveler
(Qty. 2) (Qty. 1) (Qty. 3)
XK- Full Bed Stretcher YA- Bookshelf Left Side Panel YB- Bookshelf Right Side Panel (Qty. 2) (Qty. 1) (Qty. 1)
YC- Bookshelf Bottom Shelf YD- Bookshelf Middle Lower Shelf YE- Bookshelf Middle Shelf (Qty. 1) (Qty. 1) (Qty. 1)
6
Parts and Hardware List
YF- Bookshelf Middle Upper Shelf YG- Bookshelf Top Shelf YH- Bookshelf Back Panel (Qty. 1) (Qty. 1) (Qty. 2)
(1) 1/4” x 110 mm Bolt (2) 1/4” x 45 mm Bolt
(Qty. 24+1 extra) (Qty. 8+1 extra)
(3) 1/4” x 38 mm Bolt (4) 1/4” x 32 mm Bolt
(Qty. 2+1 extra) (Qty. 23+1 extra)
(5) 6.5 mm x 100 mm Tapping Bolt (6) 6.5 mm x 48 mm Tapping Bolt
(Qty. 32+1 extra) (Qty. 32+1 extra)
(7) 10 x 50 mm Wood Dowel (8) 6 x 25 mm Wood Dowel (9) 4 mm x 30 mm Screw (Qty. 62+2 extra) (Qty. 20+1 extra) (Qty. 8+1 extra)
(10) 4 mm x 35 mm Screw (11) Bed Connector Pin (12) Barrel Nut (13) 4 mm x 19 mm Screw (Qty. 28+1 extra) (Qty. 4) (Qty. 24+1 extra) (Qty. 2+1 extra)
(14) Metal Bracket (15) 8 x 30 mm Wood Dowel L-shaped Hex Wrench T-Handle Hex Wrench
(Qty. 1) (Qty. 16+1 extra) (Qty. 1) (Qty. 1)
Tools required: Hex wrench (provided) and Phillips screwdriver (not provided).
7
BOOKSHELF ASSEMBLY
1. Unpack the units and confirm that you have all hardware and required parts.
2. Place the Bookshelf Right Side Panel (YB) on a level and protected surface with the threaded inserts
facing up.
3. Insert the 25 mm Wood Dowels (8) into the inner holes of the Shelves (YC, YD, YE, YF and YG) and
attach them to the Bookshelf Right Side Panel (YB) using two 32 mm Bolts (4) per shelf. Securely tighten the bolts with the enclosed hex wrench.
YC
YD
YE
YF
YG
YB
4
YB
8
1/4” x 32 mm Bolt
(10 used in this step)
6 x 25 mm Wood Dowel
(10 used in this step)
DO NOT fully tighten the bolts initially until all the bolts are ready to assemble.
To avoid causing damages to the thread, DO NOT over-tighten the bolts.
8
BOOKSHELF ASSEMBLY
4. Slide two Back Panels (YH) into the grooves between the lower three shelves (YC, YD and YE) until
fully inserted into the Bookshelf Right Side Panel (YB).
YC
YD
YE
YF
YG
YB
YH
YH
YH
YC YD YE
9
BOOKSHELF ASSEMBLY
5. Repeat the same procedure to attach the Bookshelf Left Side Panel (YA) at the opposite end. Make sure
that the Back Panels (YH) fit securely into the groove of Side Panel (YA).
6. Ask for assistance to lift the unit upright.
1/4” x 32 mm Bolt
(10 used in this step)
6 x 25 mm Wood Dowel
(10 used in this step)
YC
YD
YE
YF
YG
YB
YA
YA
4
8
10
UPPER BUNK ASSEMBLY
7. Align and attach one Upper Bed Stretcher (W) to one Upper Cap Rail (L) using two 50 mm Wood
Dowels (7) and three 48 mm Tapping Bolts (6). Securely tighten the bolts with the enclosed hex wrench.
8. Repeat the previous step to combine the remaining Upper Cap Rail (L) and Upper Bed Stretcher (W)
together.
10 x 50 mm Wood Dowel
(4 used in this step)
6.5 mm x 48 mm Tapping Bolt (6 used in this step)
6
6
6
7
7
L
W
6
6
6
L
W
7
7
11
UPPER BUNK ASSEMBLY
9. Attach one Upper Cross Assembly (K) to the Upper Bed Stretcher (W) with four 30 mm Wood Dowels
(15).
10. Insert six 50 mm Wood Dowels (7) into the large holes of the Upper Cross Assembly (K) and the Upper
Bed Stretcher (W) at both ends. Align and attach the Upper Headboard Posts (G and H) to the previous assembly with six 100 mm Tapping Bolts (5). Tighten the bolts with the enclosed hex wrench.
6.5 mm x 100 mm Tapping Bolt (6 used in this step)
10 x 50 mm Wood Dowel
(6 used in this step)
8 x 30 mm Wood Dowel
(4 used in this step)
15
15
7
7
7
7
7
7
5
5
L
W
K
H
G
12
UPPER BUNK ASSEMBLY
11. Repeat the same procedure to combine the remaining Upper Cross Assembly (K) and the Upper Bed
Stretcher (W) and the Upper Footboard Posts (E and F) together.
6.5 mm x 100 mm Tapping Bolt (6 used in this step)
10 x 50 mm Wood Dowel
(6 used in this step)
8 x 30 mm Wood Dowel
(4 used in this step)
7
7
7
7
7
7
L
W
K
15
15
5
5
F
E
13
UPPER BUNK ASSEMBLY
12. Insert the 50 mm Wood Dowels (7) into the drilled large holes of the Long Guardrail (P) at both ends.
Attach two Long Guardrails (P) and the Upper Mattress Side Rail (N) between Upper Posts (F and H) using eight 110 mm Bolts (1) and eight Barrel Nuts (12) as shown above. Make sure that the wood stoppers for slat attached on the side rail are up and face inward.
13. Attach the Ladder Side Rail (M) between the Upper Posts (E and G) using four 110 mm Bolts (1) and
four Barrel Nuts (12). Make sure the wood stoppers for slat attached on side rail are up and face inward.
M
P
P
E F
G H
1
1
12
12
12
N
7
7
H
G
E
F
M
N
P
P
1/4” x 110 mm Bolt
(12 used in this step)
10 x 50 mm Wood Dowel
(4 used in this step)
Barrel Nut
(12 used in this step)
14
UPPER BUNK ASSEMBLY
14. Lay out the Upper Mattress Support Slats (S) between the wood stoppers on the Ladder Side Rail (M)
and the Upper Mattress Side Rail (N). Insert and screw 35 mm Screws (10) into the countersunk holes on each slat. Tighten the screws using a Phillips screwdriver.
S
M
10
N
N
M
S
4 mm x 35 mm Screw
(14 used in this step)
15
UPPER BUNK ASSEMBLY
15. Insert the 50 mm Wood Dowels (7) into the end large holes of Short Guardrails (O) as a guide. Attach
two Short Guardrails (O) between the Upper Headboard Front Post (G) and Front Guardrail Post (Q) using four 110 mm Bolts (1) and four Barrel Nuts (12).
16. Fasten the Front Guardrail Post (Q) to the Ladder Side Rail (M) with two 38 mm Bolts (3), using the
enclosed hex wrench.
7
12
G Q
7
12
O
O
O
O
M
G
Q
Q
M
Q
M
3
1
1
1/4” x 110 mm Bolt
(4 used in this step)
BARREL NUT
(4 used in this step)
1/4” x 38 mm Bolt
(2 used in this step)
10 x 50 mm Wood Dowel
(4 used in this step)
16
UPPER BUNK ASSEMBLY
17. With the pilot holes as a guide, align and attach one Guardrail Support (R) to the center of the Long
Guardrails (P) and the Upper Mattress Side Rail (N) with three 30 mm Screws (9).
18. Repeat the same procedure to attach the other Guardrail Support (R) to the Short Guardrails (O) and the
Ladder Side Rail (M).
R
9
UP
UP
R
M
O
O
N
P
P
9
4 mm x 30 mm Screw
(6 used in this step)
17
LOWER BUNK ASSEMBLY
19. Insert four 50 mm Wood Dowels (7) into the end holes of two Lower Side Rails (I) and attach them
between the Lower Posts (C and D) with four 100 mm Tapping Bolts (5). Tighten the bolts with the enclosed hex wrench.
7
5
7
5
7
5
7
5
I
I
D
C
6.5 mm x 100 mm Tapping Bolt (4 used in this step)
10 x 50 mm Wood Dowel
(4 used in this step)
18
LOWER BUNK ASSEMBLY
20. Align and attach the Lower Footboard Front Post (A) to the Bookshelf Left Side Panel (YA) by inserting
three 48 mm Tapping Bolts (6) through the pre-drilled holes on the Side Panel (YA) and screw into the post.
21. Attach the Lower Footboard Back Post (B) to the Bookshelf Right Side Panel (YB) with three 48 mm
Tapping Bolts (6).
6.5 mm x 48 mm Tapping Bolt (6 used in this step)
YA
A
B
YB
YBYA
6
A B
19
LOWER BUNK ASSEMBLY
22. Insert eight 50 mm Wood Dowels (7) into the end large holes of two Lower Back Rails (J). Attach the
Back Rails (J) between the Lower Back Posts (B and D) by using four 100 mm Tapping Bolts (5). Tighten the bolts with the provided hex wrench.
10 x 50 mm Wood Dowel
(8 used in this step)
6.5 mm x 100 mm Tapping Bolt (4 used in this step)
B
A
YB
J
J
D
I
C
I
B
J
7
7
5
D
20
ASSEMBLY OF THE BUNK BED
23. Now, place the two assembled bunks where you want to place your loft bed.
24. Insert four Bed Connector Pins (11) into the Lower Posts (A, B, C and D) and secure them in place with
the 45 mm Bolts (2). When attaching the Connector Pin (11) to Lower Headboard Front Post (C), you will need to insert one 45 mm Bolt (2) through the bottom hole of Metal Bracket (14) and screw into the threaded hole of the Connector Pin.
25. Now, ask for assistance to stack the Upper Bunk onto the Bed Connector Pins (11) on the Lower Posts
and fasten the Upper Posts (E, F, G and H) in place with four 45 mm Bolts (2). Proceed to insert two 30 mm Screws (9) through the countersunk holes of Metal Bracket (14) and securely screw into place.
NOTE: Make sure that the Upper Bunk sits completely on top of the posts and the pins go all the way, not leaving any gaps.
C
D
A
B
E
F
G
H
A
11
2
B
D
A B
D
E F
H
2
11
C
11
2
C
G
2
11
2
C
G
14
14
14
9
1/4” x 45 mm Bolt
(8 used in this step)
Bed Connector Pin
(4 used in this step)
4 mm x 30 mm Screw
(2 used in this step)
Metal Bracket
(1 used in this step)
21
ASSEMBLY OF THE BUNK BED
26. Fasten the Bookshelf Side Panels (YA and YB) to the Upper Footboard Posts (E and F) by inserting two
48 mm Tapping Bolts (6) through the pre-drilled holes and securely screw into the posts.
6.5 mm x 48 mm Bolt (2 used in this step)
YB
E
YA
E
YB
6
YA
F
22
ASSEMBLY OF THE LADDER
27. Insert the 50 mm Wood Dowels (7) into the large holes of Ladder Steps (V) at both ends. Attach Left and Right Ladder Supports (T and U) to the Ladder Steps (V) using the 48 mm Tapping Bolts (6). Securely tighten all bolts with the enclosed hex wrench.
6.5 mm x 48 mm Bolt (10 used in this step)
10 x 50 mm Wood Dowel
(10 used in this step)
6
6
6
6
6
6
7
7
V
U
T
V
V
V
V
V
23
ASSEMBLY OF THE LADDER
28. Hook the ladder securely over the top of the Ladder Side Rail (M), between the Upper Footboard Front Post (E) and the Front Guardrail Post (Q) in the opening provided. Secure the Ladder Hooks in place by using two 19 mm Screws (13).
ONLY USE LADDER IN THIS LOCATION AND SECURE WITH 2 SCREWS. PLEASE MAKE SURE YOU INSTALL THE LADDER AGAINST THE FRONT GUARDRAIL POST.
4 mm x 19 mm Screw
(2 used in this step)
U
T
M
T
U
M
M
T
U
13
13
24
FULL BED ASSEMBLY
NOTE: Please follow the instructions carefully to ensure a safe and sturdy bed. Do not fully
tighten the bolts until all rails and guardrails are attached.
29. Place one Full Bed Cap Rail (XE) on a level and protected surface with the holes facing up. Insert two 50 mm Wood Dowels (7) into the large holes of the Full Bed Stretcher (XK) and attach it to the Cap Rail (XE) using four 48 mm Tapping Bolts (6). Securely tighten the bolts with the enclosed hex wrench.
30. Repeat the previous step to attach the other Full Bed Stretcher (XK) to the other Full Bed Cap Rail (XE).
10 x 50 mm Wood Dowel
(4 used in this step)
6.5 mm x 48 mm Tapping Bolt (8 used in this step)
X2
XE
XK
6
6
6
6
7
25
FULL BED ASSEMBLY
31. Attach the Full Bed Headboard Assembly (XF) to the Full Bed Stretcher (XK) with four 30 mm Wood Dowels (15).
32. Insert six 50 mm Wood Dowels (7) into the large holes of the Full Bed Headboard Assembly (XF) and the Full Bed Stretcher (XK) at both ends. Align and attach Full Bed Headboard Posts (XA and XB) to the previous assembly (XF and XK) with six 100 mm Tapping Bolts (5). Tighten the bolts with the enclosed hex wrench.
6.5 mm x 100 mm Tapping Bolt (6 used in this step)
10 x 50 mm Wood Dowel
(6 used in this step)
8 x 30 mm Wood Dowel
(4 used in this step)
15
15
7
7
7
XE
XK
XF
XB
5
5
5
5
26
FULL BED ASSEMBLY
33. Attach the Full Bed FB Assembly (XG) to the other Full Bed Stretcher (XK) with four 30 mm Wood Dowels (15).
34. Insert six 50 mm Wood Dowels (7) into the large holes of the Full Bed Footboard Assembly (XG) and the Full Bed Stretcher (XK) at both ends. Align and attach Full Bed Footboard Posts (XC and XD) to the previous assembly (XG and XK) with six 100 mm Tapping Bolts (5). Tighten the bolts with the enclosed hex wrench.
6.5 mm x 100 mm Tapping Bolt (6 used in this step)
10 x 50 mm Wood Dowel
(6 used in this step)
8 x 30 mm Wood Dowel
(4 used in this step)
15
15
7
5
7
XE
XK
5
7
XC
XG
27
FULL BED ASSEMBLY
35. Insert two Barrel Nuts (12) into each end of the Full Bed Mattress Side Rails (XH). Be sure that the cross slot on the Barrel Nut faces out and the threaded hole points towards the entry of the bolt along the rail.
36. Bolt two Full Bed Mattress Side Rails (XH) between the assembled Full bed headboard and footboard by using the 110 mm Bolts (1) through the drilled holes on the posts and screw into the Barrel Nuts (12) in the Full Bed Mattress Side Rails (XH). Make sure that the wood stoppers attached to the Mattress Side Rail for slats are up and face inward.
12
XA XB
1
1
XCXD
XH
XD
XC
XA
XB
XH
XH
1/4” x 110 mm Bolt
(8 used in this step)
Barrel Nut
(8 used in this step)
28
FULL BED ASSEMBLY
37. Lay out the Full Bed Mattress Support Slats (XI) onto the strips on the Mattress Side Rails (XH). Make sure that the end slats are located close to the Lower Posts. Attach three Slat Supports (XJ) to the Mattress Support Slats (XI) with three 32 mm Bolts (4).
38. Insert and screw the 35 mm Screws (10) into the countersunk holes on each slat. Tighten the screws using a Phillips screwdriver.
XJ
XI
4
XH
XI
10
XH
XH
XJ
XJ
XI
1/4” x 32 mm Bolt
(3 used in this step)
4 mm x 35 mm Screw
(14 used in this step)
29
ASSEMBLY INSTRUCTIONS
39. Position the assembled Full Bed against the Lower Back Rails (J) for space saving.
30
Care and Maintenance
Use a soft, clean cloth that will not scratch the surface when dusting.
Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area.
Using solvents of any kind on your furniture may damage the finish.
Never use water to clean your furniture as it may cause damage to the finish.
Always use coasters under beverage glasses and flowerpots.
Liquid spills should be removed immediately. Using a soft, clean cloth, blot the spill gently. Avoid rubbing.
Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create spotting within the furniture finish.
In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a professional to repair your furniture.
Check bolts/screws periodically and tighten them if necessary.
Further Advice about Wood Furniture Care
It is best to keep your furniture in a climate controlled environment. Extreme temperature and humidity changes can cause warping, shrinking and splitting of wood. It is advised to keep furniture away from direct sunlight as may damage the finish.
Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful tips will enhance your furniture as it ages.
We hope you enjoy your purchase for many years.
Thank you for your purchasing!
QUALITY GUARANTEE
We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we will repair or replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet your highest expectations. We guarantee that you will immediately see the value of our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which vary from State to State.
Customer Service: 866-942-5362
8:30 a.m. - 4:30 p.m., PST, Monday to Friday
www.whalenstyle.com
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