Whalen 53SNR2301BAS Assembly Instructions Manual

Page 1
SAVE THESE INSTRUCTIONS
COFFEE TABLE ASSEMBLY INSTRUCTIONS
STYLE #: 53SNR2301BAS
ASSEMBLE ON A FLAT, PROTECTED SURFACE
PHILLIPS HEAD SCREWDRIVER NEEDED FOR ASSEMBLY; NOT INCLUDED
PART LIST
FIGURE QUANTITY DESCRIPTION
AA
1 PC TOP
B 1 PC LEFT SIDE FRAME
C 1 PC RIGHT SIDE FRAME
D 1 PC BACK PANEL
E 2 PCS TOP CROSSBAR
F 1 PC MIDDLE FRONT CROSSBAR
G 1 PC MIDDLE BACK STRETCHER
H 1 PC PARTITION PANEL
I 1 PC BOTTOM SHELF
J 2 PCS DRAWER FRONT
K 2 PCS DRAWER LEFT SIDE
L 2 PCS DRAWER RIGHT SIDE
M 2 PCS DRAWER BACK PANEL
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Page 2
SAVE THESE INSTRUCTIONS
COFFEE TABLE ASSEMBLY INSTRUCTIONS
STYLE #: 53SNR2301BAS
ASSEMBLE ON A FLAT, PROTECTED SURFACE
PHILLIPS HEAD SCREWDRIVER NEEDED FOR ASSEMBLY; NOT INCLUDED
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PART LIST
FIGURE QUANTITY DESCRIPTION
X 2 PCS
KNOB BOLT
(Dia. 5/32” x 3/4” L)
Y 4 PCS
METAL BRACKET
(18 mm x 18 mm x 18 mm)
Z 20 PCS + 1 PC
SLIDES SCREW
(Dia. 3.5 mm x 12 mm L)
CC 1 PC TOUCH-UP PEN
DD 1 PC GLUE
BB 16 PCS + 1 PC
LARGE WOOD DOWEL (Dia. 8 mm x 30 mm L)
S 8 PCS + 1 PC
SHORT SCREW
(Dia. 3.5 mm x 19 mm L)
T 6 PCS + 1 PC
MEDIUM SCREW
(Dia. 4 mm x 25 mm L)
U 8 PCS + 1 PC
LONG SCREW
(Dia. 4 mm x 32 mm L)
V 4 PCS + 1 PC
X-LONG SCREW
(Dia. 4 mm x 50 mm L)
W 2 PCS
KNOB
(Dia. 31.5 mm x 24.5 mm)
AA 4 PCS + 1 PC
SMALL WOOD DOWEL (Dia. 6 mm x 20 mm L)
N 2 PCS DRAWER BOTTOM PANEL
O 4 PCS DRAWER GLIDES
P 8 PCS + 1 PC
SMALL CAM LOCK
(Dia. 15 mm x 9 mm)
Q 18 PCS + 1 PC
LARGE CAM LOCK
(Dia. 15 mm x 12 mm)
R 26 PCS + 1 PC
CAM PIN
(Dia. 6 mm x 35 mm L)
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STYLE #: 53SNR2301BAS
ASSEMBLY INSTRUCTIONS (CONTINUED)
STEP 1
A. SEPARATE THE DRAWER GLIDES (O) COMPONENTS BY
EXTENDING THE INTERNAL SLIDE RUNNER ALL THE WAY FORWARD. PRESS THE PLASTIC RELEASE LEVER OF THE DRAWER GLIDE UP AND PULL THE INTERNAL SLIDE RUNNER COMPLETELY OUT.
B. REPEAT FOR THE OTHER DRAWER GLIDES.
STEP 2
A. ATTACH THE INTERNAL SLIDE RUNNERS
FROM DRAWER GLIDES (O) TO BOTH DRAWER LEFT AND RIGHT SIDE PANELS (K & L) WITH SLIDES SCREWS (Z). ENSURE THE OPEN END OF INTERNAL SLIDE RUNNER POINTS TOWARDS THE SIDE WITH SCREW HOLES OF DRAWER SIDE PANELS (K & L).
MOUNTING HOLES
SCREW HOLES
OPEN END
SCREW HOLES
OPEN END
Z
O
O
O
K/L
O
K
O
L
K/L
P
J
J
R
R
J
K
L
STEP 3
A. SECURELY SCREW CAM PINS (R) INTO THE
DESIGNATED SMALL HOLES ON DRAWER FRONT (J).
B. ATTACH DRAWER SIDE PANELS (K & L) TO
DRAWER FRONT (J) USING SMALL CAM LOCKS (P) MAKING SURE THE GROOVES FACE INWARD AND LINE UP WITH EACH OTHER.
FINISHED EDGE
FINISHED EDGE
RAW EDGE
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STYLE #: 53SNR2301BAS
ASSEMBLY INSTRUCTIONS (CONTINUED)
STEP 4
A. SLIDE DRAWER BOTTOM PANEL (N) INTO THE GROOVES
BETWEEN THE DRAWER SIDE PANELS (K & L) UNTIL FULLY INSERTED INTO THE DRAWER FRONT (J).
STEP 5
A. FASTEN DRAWER BACK PANEL (M) TO DRAWER
SIDE PANELS (K & L) USING LONG SCREWS (U). MAKE SURE THAT THE DRAWER BOTTOM PANEL (N) FITS SECURELY INTO THE GROOVE OF THE DRAWER BACK PANEL (M).
GROOVE
N
J
K
L
J
K
N
L
M
J
K
L
N
M
U
U
STEP 6
A. ATTACH KNOB (W) TO THE OUTSIDE OF
DRAWER FRONT (J) WITH KNOB BOLT (X).
B. REPEAT THE SAME PROCEDU RE T O
ASSEMBLE THE SECOND DRAWER.
STEP 7
A. SECURELY SCREW CAM PINS (R) INTO
THE DESIGNATED SMALL HOLES ON BACK PANEL (D).
D
R
W
J
X
FINISHED EDGE
Page 5
STEP 10
A. ATTACH MIDDLE FRONT CROSSBAR (F) AND MIDDLE
BACK STRATCHER (G) TO PARTITION PANEL (H) WITH X-LONG SCREWS (V) KEEPING THE NOTCHES OF FRONT CROSSBAR (F) UP.
STEP 8
A. ATTACH THE SEPARATED OUTER SLIDE
TRACKS (O) TO BOTH SIDES OF PARTITION PANEL (H) WITH SLIDES SCREWS (Z). ENSURE THE OPENING OF SLIDE TRACK FACES THE FRONT EDGE.
NOTE: THERE ARE CAM BOLT HOLES AT THE BACK EDGE OF PARTITION PANEL.
SLIDE OPENING
RIGHT SIDE MOUNTING HOLES
LEFT SIDE
RIGHT SIDE
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STYLE #: 53SNR2301BAS
ASSEMBLY INSTRUCTIONS (CONTINUED)
STEP 9
A. GLUE LARGE WOOD DOWEL (BB) INTO THE
MIDDLE HOLE OF BACK PANEL (D).
B. ATTACH PARTITION PANEL (H) TO BACK PANEL
(D) USING LARGE CAM LOCKS (Q) KEEPING THE CAM PIN HOLES IN BOTH PARTS FACING THE SAME DIRECTION.
THE CAM LOCK HOLES FACE THE BACK OF UNIT
LEFT SIDE MOUNTING HOLES
CAM PIN HOLES FACE THE SAME DIRECTION
H
H
Z
O
O
O
BB
D
Q
H
D
H
F
V
G
V
H
NOTCHES FACE UP
FRONT EDGE
SLIDE OPENING
FRONT EDGE
FINISHED EDGE
RAW EDGE
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STYLE #: 53SNR2301BAS
ASSEMBLY INSTRUCTIONS (CONTINUED)
STEP 12
A. SECURELY SCREW CAM PINS (R) INTO THE
DESIGNATED SMALL HOLES ON LEFT AND RIGHT SIDE FRAMES (B & C).
STEP 11
A. ATTACH THE SEPARATED OUTER SLIDE TRACKS (O)
TO LEFT AND RIGHT SIDE FRAMES (B & C) WITH SLIDES SCREWS (Z). ENSURE THE OPENING OF THE OUTER SLIDE TRACKS FACES THE FRONT LEG.
NOTE: BACK LEG HAS 3 PRE-DRILLED HOLES AND FRONT LEG HAS ONLY ONE PRE-DRILLED HOLE.
STEP 13
A. USING THE PILOT HOLES AS A GUIDE, FASTEN
METAL BRACKETS (Y) AGAINST THE NOTCHES OF BOTTOM SHELF (I) WITH SHORT SCREWS (S). BE SURE THE FLAT SIDE OF METAL BRACKETS FACES OUT. TIGHTEN SCREWS SECURELY.
SLIDE OPENING
MOUNTING HOLES
SLIDE OPENING
FRONT LEG
FRONT LEG
B/C
O
Z
O
B
C
O
C
B
R
S
Y
I
I
I
Y
S
Page 7
STEP 17
A. SECURELY SCREW CAM PINS (R) INTO THE
DESIGNATED SMALL HOLES ON TOP (A).
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STYLE #: 53SNR2301BAS
ASSEMBLY INSTRUCTIONS (CONTINUED)
STEP 16
A. ALIGN AND ATTACH TOP CROSSBARS (E) TO
TOP (A) GLUING SMALL WOOD DOWELS (AA) AND USING MEDIUM SCREWS (T).
STEP 14
A. GLUE LARGE WOOD DOWELS (BB) INTO THE LARGE
HOLES OF LEFT SIDE FRAME (B).
B. ATTACH LEFT SIDE FRAME (B) TO ASSEMBLY FROM
STEP 10 USING LARGE CAM LOCKS (Q).
C. REPEAT THE SAME PROCEDURE TO ATTACH RIGHT
SIDE FRAME (C).
STEP 15
A. USING THE PILOT HOLES AS A GUIDE, ATTACH
BOTTOM SHELF (I) TO LEGS OF SIDE FRAMES (B & C) WITH SHORT SCREWS (S) THROUGH THE METAL BRACKETS. MAKE SURE THE METAL BRACKETS WILL FACE THE FLOOR WHEN THE UNIT IS TURNED UPRIGHT. TIGHTEN SCREWS SECURELY.
A
T
T
T
AA
AA
E
E
A
R
B
C
BB
Q
BB
Q
D
G
F
H
Q
Q
BB
Q
BB
I
B
C
B/C
I
S
Y
T
Q
FINISHED EDGE
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STYLE #: 53SNR2301BAS
ASSEMBLY INSTRUCTIONS (CONTINUED)
**WE RECOMMEND THAT YOU PERIODICALLY TIGHTEN ALL CAM LOCKS AND WOOD SCREWS.
1. WIPE CLEAN WITH A SOFT, DRY CLOTH AS NEEDED.
2. DO NOT SIT, STAND OR CLIMB ON COFFEE TABLE.
3. WEIGHT RESTRICTION: TOP: 200 LBS; SHELF : 50 LBS; DRAWER: 10 LBS.
4. INTENDED FOR INDOOR USE ONLY.
**FOR REPLACEMENT PARTS OR FOR ADDITIONAL INFORMATION,
CALL: 1-866-942-5362 BETWEEN 8:30 A.M. AND 4:30 P.M., PST, MONDAY - FRIDAY.
EMAIL:
parts@whalenfurniture.com
STEP 18
A. ROTATE THE ASSEMBLED FRAME UPRIGHT. B. GLUE LARGE WOOD DOWELS (BB) INTO THE
LARGE HOLES OF ASSEMBLY FROM STEP 15.
C. ATTACH TOP (A) TO SIDE FRAMES (B & C),
BACK PANEL (D) AND PARTITION PANEL (H) OF ASSEMBLY USING LARGE CAM LOCKS (Q).
STEP 19
A. INSERT THE ASSEMBLED DRAWERS INTO FRAME
TO FINISH THE ASSEMBLY. SIMPLY PUSH THE BALL BEARING CART ALL THE WAY TO THE END OF BOTH SLIDES, THEN ALIGN THE SLIDE RUNNERS ON THE DRAWER WITH THE SLIDE TRACKS ON THE UNIT. PUSH DRAWER CAREFULLY INSIDE UNTIL IT STOPS.
NOTE: IF THE DRAWER DOES NOT GO IN SMOOTHLY, PLEASE TAKE IT OUT AND REPEAT THE STEP.
FRONT
DRAWER INSTALLATION DRAWER REMOVAL
BALL BEARING CART RELEASE LEVER
A
BB
BB
BB
BB
Q
Q
Q
B
C
F
H
A
B
H
K
L
K
L
BB
Q
Q
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